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High Speed Cutting and Jig Grinding with very high precision in one machine
Simple programming of the machining cycles for jig grinding
Grinding technology fully integrated (contact measurement of the abrasive pin, dressing spindle, grinding oil, CO2 extinguishing system etc.)
High precision of machine due to combined use of linear motors and absolutely friction-free hydrostatic guides in all axes
Maximum feed rate and acceleration limited to achieve highest possible precision
Outstanding damping characteristics due to hydrostatic system oil film in all axes
Friction-free counterbalance in the Z-axis
Extremely rigid machine construction, 11 t weight
Three-point support, damping machine feet
Precise control of all temperatures in the machine, including the cooling water, the oil for the hydrostatics and the oil for the machining, cooling of motors and secondary magnetic elements, extra cooling housing for spindle
Cabin completely closed, includes noise reduction and large windows with security glass, loading with crane possible
Infrared touch probe for work piece set up and 3D measurement of the contour
Chip disposal via 2 spiral conveyors into chip box behind the machine
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The "W" Series Vertical Lathe, primarily dedicated to the machining of light alloy aluminum wheels for the automobile industry, has been IMT Intermato's best selling machine for the past 20 years.
The most popular model, W20-T4, a four-axes machine with pallet loading system, has been produced hundreds of times over and it represents IMT's leading force, bringing along models 22, 24 and 32-all of which now form a large range of vertical lathes capable of meeting almost all existing market demands. The continuous implementation of the already sophisticated projection system has allowed IMT to fine tune and improve the
already high quality of its machines-consequently guaranteeing benefits that reflect in their safety, ergonomics and operation.
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DIASTAR 33OO / 34OO
Industrial CNC drilling, milling and engraving machine
DIASTAR 33OO/3400 are CNC controlled drilling, engraving and milling machines designed for laboratory and service industry applications. They are designed for continuous daily operation and can be expanded, thanks to their modular construction (i.e. no fear of obscolesence).
DIASTAR machines are suitable for the following maching procedures:
- Drilling PBC's (individual and stacked)
- Milling PBC's (isolation milling, panel cutting etc.)
- Milling aluminium parts, e.g. front plates (other metals, such as steel etc., can be machined in several working steps)
- Milling and drilling aluminium and plastic housings (plug knockouts, cut-outs on displays, etc.)
- Engraving steel, aluminium and plastic parts (project stage in connection with CAD/CAM)
- Milling 3D moulds (deep-drawn and injection moulded mould construction)
- Accurate and rational production of DIN test samples (e.g. shoulder rods and samples with predetermined breaking points)
- Optical measuring tasks with Z lasers or colour camera with digital crosshairs (options)
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3-axes milling and engraving machine
Driven via ball-point screw rails an with stepping or servo motors (optional).
Standard axes 500 x 500mm max., at request we can deliver also other sizes.
Engraving spindle with 170 W and 5.000-60.000 revolutions/min. or milling spindle 300W up to 20.000 revolutions/min.
Milling and engraving into ferrous metals, aluminium and steel. Due to its compact quadruple slides with totally 16 linear driving compartments.
Large software package for set-up of markings, sequential numbering, circular and angular markings, import of data for HPGL-files.
Online-function for the control via an external PC and software package Signumeric 6.0 with many features on Win 95/98/NT und 2000.
Easy to use and safe in its application.
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M CAM Series of CNC machine for processing wood, plastics, plexi-glass etc.
New series of CNC machines from Mikrosam, type M-CAM is designed for 2D and 3D machining of wood, plastic, plexi-glass and aluminium. M-CAM system is designed to in any workshop, where higher high productivity and high efficiency is required. This system is ideal for milling, engraving, cutting, lettering, production of different parts of furniture, kitchen doors, inside and outside doors, making 3D models, sign making etc. Our CNC routers are used by custom fabrication, sign making and wood working shops. M CAM come in a variety of models and options to suite the needs from the small custom shop to large manufacturers.
Easiness in operating and user-friendly software enables operating with the machine without any special background or training. The user-friendly software applications that run under Windows platform are adjusted for easy controlling of the machine. According to the complexity and shape of the object there is possibility of selection different tools.
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is the biggest representative of the new program of boring machines produced by TOS VARNSDORF a.s. The machine provides high cutting performance within the entire operating area and high comfort of user functions. The combination of the progressive and traditional features of its construction and cutting-edge technology provides the user with excellent conditions for the efficient machining of large size and heavy weight workpieces while using the most demanding techological processes.
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MX-RAM FLOOR TYPE BORING-MILLING MACHINE (LINEAR GUIDES)
- The MX 7 RAM utilizes the same design concept as the MX 7 milling center with the added benefit of a live boring spindle contained within the ram.
- The milling ram is captured on all sides within the headstock. Anti-friction material sliding on cast iron way surfaces and linear roller packs riding on hardened way surfaces are combined to give the ram superior vibration damping, rigidity and accuracy.
- Longitudinal ram and boring spindle growth is controlled through the use of a chiller system and temperature monitoring probes located throughout the ram/spindle assembly.
- Four linear guideways, two in the front and two at the rear of the column, capture the headstock within the column and provide the machine with enhanced rigidity and stability.
- The wide cast iron bed of the MX7 RAM provides an ultra-stable platform. Fitted with linear guideways, the bed structure allows accurate machining of large parts at rapid feed rates.
TRAVELS : X=4.000-30.000 mm Y=2.000-4.500mm Z=1.000-1.200 mm
BORING BAR : DIAMETER 130-150-160 mm W=700-800 mm 37-51 KW
UNIVERSAL HEAD 2,5ºx2,5º/1ºx1º/0,1ºx0,1º - 37 KW - 5.000/24.000 RPM
TWIST HEAD 2 CONTINUOUS AXES 0,001º: A +/-105º C +/- 185º 5.000/24.000 RPM ( MECHANICAL & ELECTROSPINDLE HEADS )
ATC TOOL CHANGER : 20-120 TOOLS
AAC PICK UP STATION : 2-6 ATTACHMENTS
ROTARY TABLES : 6-120 TONS 1000x1000 mm UP TO 4.000x5.000 mm
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F SERIES
•Longitudinal traverse, "X" axis: 3,000 to 30,000 mm
•Vertical traverse, "Y" axis: 1,400 to 5,300 mm
•Cross traverse, "Z" axis: 1,000 to 1,600 mm
•Rapid traverse X, Y, Z axes: 25,000 mm/min
•Feed range: 5-10,000 mm/min
•Digital CNC Heidenhain (Selca, Fagor, Siemens, Fidia)
•Automatic indexing heads and Orthogonal heads 30 (37)kW, 3,000 (4,000, 5,000, 6,000) rpm, with coolant through the spindle possibility
•Automatic head changing system.
•ATC 30 to 120 tools.
•Floor plates, CNC rotary tables and rotary tables with linear W axis
•CE Full splash guards
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A boring mill controlled in five axes in table-type design featuring a working envelope of 2.5 x 2.5 x 1.5 m for all-around machining of parts having a maximum weight of 10 tons.
High numbers of revolutions and feed rates in conjunction with a high performance in this size of construction ensure distinct reduction of flow times and cost. Up-to-date driving equipment and backlash-free guides as well as traversing elements are the warrant for highest precision and low-maintenance operation.
Automatic tool changers with various magazines sustain universal application of machine as a machining center.
Comprehensive accessories such as various milling heads, NC facing heads and support bearings are to enhance the universal character of machine.
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The AFP series are large floor type horizontal boring and milling machine of various spindle diameters. These machines are designed for milling, boring, drilling and tapping of large workpieces made of cast iron, steel or non-ferrous metals.
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SPEEDRAM
The new family of floor type boring and milling machines SPEEDRAM 1000, SPEEDRAM 2000, SPEEDRAM 3000, SPEEDRAM 4000, SPEEDRAM 5000 is characterized by technological innovations with consolidated and firmly tested solutions.
The SPEEDRAM product family is available in a wide range of configurations of torque and power for the fields of general mechanics, power generation, earthmoving, diesel engine, aerospace, shipbuilding, etc.
SPEEDRAM is available in five basic models with ram and horizontal boring spindles of diameters ranging from 130 mm to 260 mm.
The high accuracy of the SPEEDRAM boring machines is obtained implementing innovative design and technology, severe testing procedures and accurate assembling.
The potential of the SPEEDRAM machines to satisfy all customers’ requirements is enhanced by the high quality and performance of its accessories.
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Preloaded linear guides in all axes ensure the highest precision in the HYPERTURN 690. Built-in linear dimensions are available as an option. Both spindles are equipped with a direct measuring system. The position of the turrets also
permits the use of extended tools on both spindles. Optimum force transfer is achieved by the very wide distances between the bearing points of the carriages and both headstocks. Both the oil and cooling water cycles of the headstocks are electronically monitored and kept at a constant temperature.
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SKL vertical lathes and vertical turning centers
The SKL vertical lathes are manufactured in three sizes with table diameters of 800, 1.000 and 1.250 mm. These machines are different from all other machine types manufactured in TOSHULIN, a.s. They consist of the welded frame formed by the bed, by the columns, by the railhead and by the ram. The machine cross rail provides the connection between the columns in a very effective way. It is fixed together with these columns. Moreover, the two-column conception enables to increase considerably the swing for machining towards the table diameter.
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The INTEGREX is the most widely used multi-tasking machine tool in the world.
Mazak multi-tasking machines have been well received by customers all over the world. Equipped with the MAZATROL MATRIX and many newly developed features, Multi-tasking machines provide innovation to 21st century manufacturing industry. From raw material to finished component in a single machine set-up: "DONE-IN-ONE".
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Main and sub spindles synchronization:
C1 and C2 axes provide positioning resolution up to 0.015 degree to accomplish three dimensional contouring.
Y-axis:
With +/-50 mm of stroke is available for performing thread milling, complex off-center milling and drilling operations on the main or sub-spindle by combing live tool turret.
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Highly precise 6-sided complete machining of complex workpieces has never been easier than with the expanded GMX linear series. The new GMX 250 S linear with dual channel shop-floor programming - for programming time reductions of up to 70% in comparison to DIN. In addition, the new GMX 200 S / 250 S linear machines are easy to operate, due to shop-floor oriented visual programming and 3D-simulation with collision control. The GMX linear series machines deliver perfect performance, whether for turning, boring or milling of chuck, bar and shaft workpieces.
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The HSTM series is especially developed for cost-effective manufacturing of high-precision work pieces, such as turbine blades, blisks and impellers. The machine concept allows single-part and series production as well. Latest drive and control technology guarantees high productivity and flexibility. Rigidity is a further key element of the HSTM series and supports with all other factors the technology of High Speed Cutting (HSC). Splendidly designed rotary axes with standard interfaces are the substantial characters for the highest productivity.
Availability for Production:
The compact design of the machine allows a quick and trouble-free instalation at the customer's site without any special requirements to the basement. Thus, a quick availability of the machine is given.
Machine Size:
The machine is in different sizes avialable. Customization for your work pieces are possible. The modular concept allows easy adaption to your specific request. Blisks with diameter 850 mm are possible with a variant of the machine. Differnet opportunities to load the work pieces to the machine, such as front loading or from the side, up to full integration in manufacturing systems with automatic loading systems can be realized.
Milling Spindle:
The Motor-Milling Spindle offers a high potential to machine difficult materials. High spindle speed for Aluminium, or strong spindle power with lower spindle speed for Titanium are available in the same Motor Spindle.
All kind of cooling and lubrication systems are integrated. So you will find outer cooling, high pressure, Minimum Quantity Lubrication through the spindle or outside of the spindle.
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Milling
Milling of flats and slots is possible in all angles. Thanks to interpolation of up to 5 axes the geometric shape of piece parts is practically unlimited. Due to the Y-axis with a separate stand MLLTURN centers are capable of using disc cutters with large diameters which can be used on top of the workpiece without collisions. This feature comes in useful where machines with a wedge-design slide (W- and Y-axis combined on one stand) are unable to machine shafts.
Moreover, this solution does away with repeated clamping after turning, hence also with clamping errors. MILLTURN-machining: Turning, Drilling, Milling and parts probing in just one machine saves time, space, reject parts and money.
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TURBOMILL XL 1400 / 2000 / 2600:
5-axis VMC: Ultra-Dynamic HSC Machining Center for producing Turbine Blades.
- g-accelerated 5-axis machining
- Max. part length 1400-2600 mm (47"/71")
- Max. part dia. 650 mm (26")
- Second synchronously workpiece drive
- 20° slanted C-Frame
- Tailstock CNC controlled
- Spindle 12000, 15000 or 18000 rpm
- Toolmagazine -32 tools
TURBOMILL 7500:
5-axis VMC: Ultra-Dynamic HSC Machining Center for producing long cylindrical parts such as feed- or extruder screws.
- g-accelerated 5-axis machining
- Max. part length 7500 mm (295")
- Max. part dia. 660 mm (26")
- 20° slanted C-Frame
- Tailstock CNC controlled
- Second synchronously workpiece drive
- Steady rest automatic positioning with cutting tool
- Spindle 12000, 15000 or 18000 rpm
- Spindle power 28-44 KW, 57-280 Nm (42-206 ft lb)
- Toolmagazine 20-32 tools
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The TRAUB Turn-Mill Center are intended for the economical complete machining of complex parts on a single machine. Turning and milling operations, as well as the implementation of other machining processes such as polygon turning, profile and flat milling, the production of special threads or the integration of laser machining, demonstrate the possibilities of this product line. The decisive factor is not the multitude of variants, but the profit you make. You pay only for what you need.
TNX80/65
- Simultaneous and independent machining with up to 4 tool carriers
- Powerful drives on identical main and counter spindle
- Powerful tool drives on all turrets for perfect complete machining
- All tool carriers can be equipped with an Y-axis
- Precise tool holder positioning requires no alignment and no adjustment
- Vertical tool carrier with B-axis
- Large-sized and freely accessible working area
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- Identical main and counter spindle for complete machining
- Cycle time reduction by simultaneous machining at the main- and counter spindles
- Y/B-axis option for inclined, off-center drilling and milling
- 6-tool magazine for the additional milling spindle
- Quick, simple tool measuring on the machine
- Gantry workpiece receiving attachment for workpiece loading and unloading
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- Main and counterspindle with the same design and power
- Flexibility and short set-up times due to the Multi Function Units and automatic tool magazines
- Short tool change travels and reduced chip-to-chip times
- Full 5 axis interpolation for the machining of the most complex contours
- Driven tools for all machining tasks in C, Y and B axis
- True turn-mill center with up to 2 motor milling spindles
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Milling-turning centers with one milling spindle and one or two turning spindles for fully automated complete machining from blank bar or from chuck.
Maximum workpiece quality by complete machining on one machining center.
Highest flexibility - Milling, drilling, thread cutting, external/internal turning, facing and contour turning - all machining technologies are possible.
Minimum setup cost and setup time thanks to innovative chucking concept - reduction of throughput time by 70 % - idle time becomes a foreign word.
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Modular high-performance CNC-turn-mill-centers
The UniCen is a turning and milling center with integrated B-axis where all requirements for complete machining have already been implemented: turning, milling, drilling and thread-cutting all on one machine. The workpiece is loaded on one machine only and can then be finished completely. With up to five interpolating axes even complex free form faces can be machined.
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Highly productive milling-turning centers with one (MT) or two (MT-TWIN) milling spindles and one or two turning spindle(s) for complete machining of semi-finished products and saw sections.
Maximum workpiece quality by complete machining on one machining center. Workpiece clamping is done by means of clamping chuck or device.
The MT-S is designed for highest flexibility and ideal for small batches. The MT and MT-TWIN series offer maximum productivity for medium and large batches.
Reduction of costs per part by up to 30 % thanks to TWIN technology and 5-axes complete machining.
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Simultan
Centre hole UGV
The very fast and precise multipurpose machine
HIGH SPEED MACHINING %u2013 ALUMINIUM, TITANIUM
HSK A 63-SPINDEL
- 45 kW from 12.000 to 30.000 RPM
- 32 Nm up to 12.000 RPM
LINEAR AXIS
- Feed : 50 m/min
- Stroke X %u2013 Y %u2013 Z : 600 mm
- Course X %u2013 Y %u2013 Z : 600 mm
ROTARY AXIS (Torque Motors)
- Feed: 200 RPM
- C-Axis : n x 360°
- A-Axis : -45° -> 120°
PALETS
- Diameter: 260 mm
- Max. Load : 70 kg
NC : SIEMENS 840 D
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