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S 250 CDA
The S 250 CDA is ideal for chamfering and deburring cylindrical spur and bevel gears in a single operation before heat treatment. Moreover, cylindrical spur and bevel gears can also be simultaneously chamfered, rolled and deburred using special, patented Samputensili tools. Machining special profile gears (such as gears with connecting radii or inclined faces) is made simple with specially designed tools by Samputensili. This machine is suitable for medium to large batch production and, with integrated automation, it can reach particularly high rates of productivity. The S 250 CDA comes equipped with either a swing-arm or gantry loader.
The swing-arm loader excels for its simple design, comprising a swivelling arm and double collet. The pick-and-place system makes it easy to integrate this machine on an existing production line. Different workpiece types can be horizontally or vertically picked up and set down. In general additional automation is not required, and the machine is designed for connection to an automated workpiece conveyor system.
An optional gantry loader is also available which is best integrated on an existing production line. A pick-and-place arm travels across a gantry guideway, and picks workpieces up straight from the hobbing machine and deposits them, ready for the next phase, after the chamfering and deburring operation.
The product that is right for you depends on your own preferences and on the most technically suitable solution for your application. We would be delighted to advise you accordingly.
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S 200 CDM
The S 200 CDM is a combined hobbing-chamfering/deburring machine, where a CDM chamfering/deburring module is combined with an S 200 hobbing machine from the S 150 – 400 series by means of an integrated gantry loader to bring you a total process solution, fully integrated in terms of operator software too. The user may programme any combination of processes from hobbing without deburring, combined hobbing/chamfering/deburring to even workpiece deburring and all processes are single-drive and user-friendly, making for flexible mass production of the very best quality. The CDM is not available as a standalone solution. In this case we recommend the S 250 CDA, which can be linked to an existing line.
The S 200 hobbing machine takes advantage of the most modern drive technology available, meaning that future innovations in terms of in-house tool development can always be fully exploited.
The CDM is ideal for chamfering and deburring cylindrical spur or bevel gears in a single operation before heat treatment. Moreover, cylindrical spur and bevel gears can also be simultaneously chamfered, rolled and deburred using special, patented Samputensili tools. Machining special profile gears (such as gears with connecting radii or inclined faces) is made simple with specially designed tools by Samputensili.
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Unparalleled CNC Deburring Brush
You can automate the deburring process on the same machining center after cutting process.
1) Benefits of our products
* No more inspection and re-derburring process.
* You can steamline the production line.
* You can improve the quality and stablize the high quality.
* Huge cost reduction and time saving process.
2) Features of our products
* Made of unique continuous fiber material exclusively for grinding
* No Bend or Distort in use unlike Nylon brushes and wire brushes
* Thanks to the above features of our unique material, there is no performance deterioration which also means finishing quality is stabilized.
* No secondary burrs occur unlike cutting tool type deburring tool
* Improve surface roughness upto Ra0.1um |
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Deburring Brushes
Specially developed wheel brushes for deburring. These are suitable for all common deburring machines. Although they are heavier than other brushes because of their dense filling, we exclude any inbalance by evenly arranged filling material and the testing of every brush. Filled with high-quality wire, these brushes have a longer service life. All brushes are with double keyway. Please indicate the required bore.
Deburring End Brushes
These brushes are perfect for deburring tubes, profiles or even plane surfaces. Deburring end brushes are used in a set of 8, 16 or 24 single end brushes integrated in one deburring device. The metal bush fits all standard collets. |
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| We can manufacture wide face deburring brushes as per your requirement our wide face deburring brushes are manufactured using sectional construction for maximum density. |
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TYROLIT tool brushes for angle-, straight shaft- and bench grinding machines follow optimal the shape of the workpiece. Thanks to their high flexibility, they are extremely well suitable for cleaning, deburring or bevelling.
With these tools you can brush up surface finish or remove coatings, paint, lacquer, rust, scale or concrete ribs. Be in action without high working pressure (only the end of wires should do the work).
The wide TYROLIT tool brush range provides you for any application the right shape, kind of wire (crimped, knotted, straight ...) and wire quality (steel, stainless steel, hardened, brass ...). |
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... see all the products in the category
Brushes
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Innovative concept:
Consists in spraying a fluid (water or oil) at a pressure between 300 and 3500 bar (4,400 to 50,700 psi), depending on the material to be deburred.
It removes burrs left after the machining process, and allows cleaning of the surface of the parts. |
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Robotized Deburring
You've heard the saying "deburring is a tedious job..." ‑ why not automate it?
Fastems' DBL (Deburring and Loading Cell) is a modular robot cell designed for deburring and automatic loading applications. Deburring, which often is a dusty, noisy, unconfortable and repetitive task becomes a thing of the past. And simultaneously, the deburring quality, which often varies significantly with manual deburring, can be consistant and easily maintained at the required level. The DBL can be used as a stand-alone unit or it can be integrated with a flexible manufacturing system (FMS).
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The main advantages are numerous:
- The capacity to conform to the geometrical differences of pieces that are obtained with foundry or stamping processes and, therefore, that are not perfectly equal one to the other.
- The possibility of vary the working pressure according to the necessity to speed up the cycle time, making constant the final quality of the product, from the first to the last piece that is worked and optimizing the consumption of the tools.
- The possibility of working completely independent without the regular presence of an operator and therefore with a further reduction of the cost per hour of the system.
- Remarkable saving of the consumption material. |
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Standard characteristics :
- Maximum pressure : 4140 bar (60,000 psi).
- Working presure : from 500 up to 3500 bar (7,200 to 50,000 psi).
- Max. flow rate : 10 l/min at 3500 bar (50,000 psi).
- 1 SUGINO intensifier (redundancy in option), 1 UHP accumulator.
- Soundproofed casing.
- Complete hydraulic unit, with 10 µ filtration, and water cooling.
- Safety valve for automatic bleed-down of the UHP circuit.
- PLC controller : support for the maintenance and the follow-up of the functioning.
Advantages :
- Pumps perfectly adapted to all industry sectors : automotive, mechanics, aeronautics, food industry, and designed for a use in 3 shifts, 7 days a week.
- Turnkey equipments.
- Pumps with the UHP components reaching the best life times of the market.
- Decrease of the running costs. |
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| ... products without technical information |
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The development of the new machinery and suitable tooling has made it possible to make a growing use of glass.
Vincent® has a huge range of top quality diamond tools for all operations concerning the furniture industry and architectural glass, from bevelling to engraving and shape edging on CNC-machines. |
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No two workpieces are the same and every deburring job poses a fresh challenge. Designing the deburring fixtures is one of our central areas of competence and is based on many years of experience, as well as practical know-how.
All fixtures are designed and built exclusively on our premises. Every fixture is exhaustively adapted to the contours and edges to be deburred. All components for the fixtures are produced on CNC machine tools and fitted by our experienced toolmakers. The fixtures are then tested in our works and optimized until you and we are fully satisfied with the result. |
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