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High Speed Cutting and Jig Grinding with very high precision in one machine
Simple programming of the machining cycles for jig grinding
Grinding technology fully integrated (contact measurement of the abrasive pin, dressing spindle, grinding oil, CO2 extinguishing system etc.)
High precision of machine due to combined use of linear motors and absolutely friction-free hydrostatic guides in all axes
Maximum feed rate and acceleration limited to achieve highest possible precision
Outstanding damping characteristics due to hydrostatic system oil film in all axes
Friction-free counterbalance in the Z-axis
Extremely rigid machine construction, 11 t weight
Three-point support, damping machine feet
Precise control of all temperatures in the machine, including the cooling water, the oil for the hydrostatics and the oil for the machining, cooling of motors and secondary magnetic elements, extra cooling housing for spindle
Cabin completely closed, includes noise reduction and large windows with security glass, loading with crane possible
Infrared touch probe for work piece set up and 3D measurement of the contour
Chip disposal via 2 spiral conveyors into chip box behind the machine
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The HSTM series is especially developed for cost-effective manufacturing of high-precision work pieces, such as turbine blades, blisks and impellers. The machine concept allows single-part and series production as well. Latest drive and control technology guarantees high productivity and flexibility. Rigidity is a further key element of the HSTM series and supports with all other factors the technology of High Speed Cutting (HSC). Splendidly designed rotary axes with standard interfaces are the substantial characters for the highest productivity.
Availability for Production:
The compact design of the machine allows a quick and trouble-free instalation at the customer's site without any special requirements to the basement. Thus, a quick availability of the machine is given.
Machine Size:
The machine is in different sizes avialable. Customization for your work pieces are possible. The modular concept allows easy adaption to your specific request. Blisks with diameter 850 mm are possible with a variant of the machine. Differnet opportunities to load the work pieces to the machine, such as front loading or from the side, up to full integration in manufacturing systems with automatic loading systems can be realized.
Milling Spindle:
The Motor-Milling Spindle offers a high potential to machine difficult materials. High spindle speed for Aluminium, or strong spindle power with lower spindle speed for Titanium are available in the same Motor Spindle.
All kind of cooling and lubrication systems are integrated. So you will find outer cooling, high pressure, Minimum Quantity Lubrication through the spindle or outside of the spindle.
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is a universal machine tool designed for precise milling, coordinate boring, the boring and cutting of box and plate screws and complicated workpieces of cast iron, cast steel and steel with a weight of up to 20,000 kg.
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is the biggest representative of the new program of boring machines produced by TOS VARNSDORF a.s. The machine provides high cutting performance within the entire operating area and high comfort of user functions. The combination of the progressive and traditional features of its construction and cutting-edge technology provides the user with excellent conditions for the efficient machining of large size and heavy weight workpieces while using the most demanding techological processes.
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TURBOMILL XL 1400 / 2000 / 2600:
5-axis VMC: Ultra-Dynamic HSC Machining Center for producing Turbine Blades.
- g-accelerated 5-axis machining
- Max. part length 1400-2600 mm (47"/71")
- Max. part dia. 650 mm (26")
- Second synchronously workpiece drive
- 20° slanted C-Frame
- Tailstock CNC controlled
- Spindle 12000, 15000 or 18000 rpm
- Toolmagazine -32 tools
TURBOMILL 7500:
5-axis VMC: Ultra-Dynamic HSC Machining Center for producing long cylindrical parts such as feed- or extruder screws.
- g-accelerated 5-axis machining
- Max. part length 7500 mm (295")
- Max. part dia. 660 mm (26")
- 20° slanted C-Frame
- Tailstock CNC controlled
- Second synchronously workpiece drive
- Steady rest automatic positioning with cutting tool
- Spindle 12000, 15000 or 18000 rpm
- Spindle power 28-44 KW, 57-280 Nm (42-206 ft lb)
- Toolmagazine 20-32 tools
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Preloaded linear guides in all axes ensure the highest precision in the HYPERTURN 690. Built-in linear dimensions are available as an option. Both spindles are equipped with a direct measuring system. The position of the turrets also
permits the use of extended tools on both spindles. Optimum force transfer is achieved by the very wide distances between the bearing points of the carriages and both headstocks. Both the oil and cooling water cycles of the headstocks are electronically monitored and kept at a constant temperature.
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Highly precise 6-sided complete machining of complex workpieces has never been easier than with the expanded GMX linear series. The new GMX 250 S linear with dual channel shop-floor programming - for programming time reductions of up to 70% in comparison to DIN. In addition, the new GMX 200 S / 250 S linear machines are easy to operate, due to shop-floor oriented visual programming and 3D-simulation with collision control. The GMX linear series machines deliver perfect performance, whether for turning, boring or milling of chuck, bar and shaft workpieces.
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RS-Series turning centers are unmatched in the industry for high precision. Vibration control, thermal stability and accuracy result in superior part roundness, surface finish and unparalleled SPC (statistical process control) capability.
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- QAD-WAY, CENTER-MOUNTED HEADSTOCK CAPTURE SYSTEM UTILIZING BOX WAYS(FRONT) AND LINEAR GUIDEWAYS(REAR) FOR SUPERIOR RIGIDITY.
- WIDE SADDLE BOX WAYS COMBINED WITH ROLLER PACKS PROVIDE SUPERIOR VIBRATION DAMPING, PRECISION AND REPEATABILITY.
- BOX WAYS ON TABLE, SADDLE AND COLUMN UTILIZE ANTI-FRICTION MATERIAL MATCHED TO HARDENED CAST IRON SURFACES.
- ANTI-BACKLASH DOUBLE-PINION GEAR DRIVE ON ROTARY TABLES.
FULL CAST IRON STRUCTURE(TABLE, SADDLE, COLUMN).
- T-BASE INTEGRATED TABLE AND SADDLE CONFIGURATION.
TRAVELS : X=2000-6000 Y=1200-3500 Z=1000-2500 mm
Boring bar diam. 125-130-150-180 mm W=600-800-1000 mm
ROTARY TABLE : 6-12-20-30 TONS 1000x1000-2.500x3.000 mm
APC AUTOMATIC PALLET CHANGER : 2-4 PALLETS
ATC AUTOMATIC TOOL CHANGER : 20-120 TOOLS
AUTOMATIC HEADS :
UNIVERSAL 2,5ºx2,5º/1ºx1º/0,1ºx0,1º 37 kW
CNC FACING HEAD UP TO 1500 mm DIAMETER
AAC PICK-UP MAGAZINE : AUTOMATIC ATTACHMENT CHANGER
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MX-RAM FLOOR TYPE BORING-MILLING MACHINE (LINEAR GUIDES)
- The MX 7 RAM utilizes the same design concept as the MX 7 milling center with the added benefit of a live boring spindle contained within the ram.
- The milling ram is captured on all sides within the headstock. Anti-friction material sliding on cast iron way surfaces and linear roller packs riding on hardened way surfaces are combined to give the ram superior vibration damping, rigidity and accuracy.
- Longitudinal ram and boring spindle growth is controlled through the use of a chiller system and temperature monitoring probes located throughout the ram/spindle assembly.
- Four linear guideways, two in the front and two at the rear of the column, capture the headstock within the column and provide the machine with enhanced rigidity and stability.
- The wide cast iron bed of the MX7 RAM provides an ultra-stable platform. Fitted with linear guideways, the bed structure allows accurate machining of large parts at rapid feed rates.
TRAVELS : X=4.000-30.000 mm Y=2.000-4.500mm Z=1.000-1.200 mm
BORING BAR : DIAMETER 130-150-160 mm W=700-800 mm 37-51 KW
UNIVERSAL HEAD 2,5ºx2,5º/1ºx1º/0,1ºx0,1º - 37 KW - 5.000/24.000 RPM
TWIST HEAD 2 CONTINUOUS AXES 0,001º: A +/-105º C +/- 185º 5.000/24.000 RPM ( MECHANICAL & ELECTROSPINDLE HEADS )
ATC TOOL CHANGER : 20-120 TOOLS
AAC PICK UP STATION : 2-6 ATTACHMENTS
ROTARY TABLES : 6-120 TONS 1000x1000 mm UP TO 4.000x5.000 mm
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F SERIES
•Longitudinal traverse, "X" axis: 3,000 to 30,000 mm
•Vertical traverse, "Y" axis: 1,400 to 5,300 mm
•Cross traverse, "Z" axis: 1,000 to 1,600 mm
•Rapid traverse X, Y, Z axes: 25,000 mm/min
•Feed range: 5-10,000 mm/min
•Digital CNC Heidenhain (Selca, Fagor, Siemens, Fidia)
•Automatic indexing heads and Orthogonal heads 30 (37)kW, 3,000 (4,000, 5,000, 6,000) rpm, with coolant through the spindle possibility
•Automatic head changing system.
•ATC 30 to 120 tools.
•Floor plates, CNC rotary tables and rotary tables with linear W axis
•CE Full splash guards
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Mini-turn with numerical control charly4T
Simplicity for the turning of prototypes and small series, technology for the performance.
Extremely of its know-how out of machines with numerical control and eager to meet a need many time expressed by its customers, Charlyrobot innovates and proposes charly4T, its Minis Turn CN, without equivalent on the market.
Lespointsforts
ISO programming, standard of industry.
Allows the principal operations of turning (raising, slide-lathing, throat, boring, drilling, threading, follow-up of complex profiles).
Continuous variation the speed of pin allowing machining at cutting speed constant.
Allows machining at speed in advance constant.
Automatic turret 4 tool holders (in option).
Catches of origins automated with feeler of tools 4 directions.
Inversion of the direction of rotation of pin per program.
Design and ergonomics.
Compactness.
Graphic and automatic programming by software of CFAO.
And setting ease of use in œ uvre ideal for prototyping and the small series.
Turning of tender materials and tender metals (brass, aluminum,...).
The quality and recognized industrial performances of the machines charlyrobot.
Conform to the European directive Machines 98/37/CE and adapted to the future Directive Machines 2006/42/CE (obligatory as from the 12/29/2009).
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Main and sub spindles synchronization:
C1 and C2 axes provide positioning resolution up to 0.015 degree to accomplish three dimensional contouring.
Y-axis:
With +/-50 mm of stroke is available for performing thread milling, complex off-center milling and drilling operations on the main or sub-spindle by combing live tool turret.
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The FT45 model is a milling-boring machine with movable column, which is equipped with two independent units:
1.a common unit for all versions, consisting of a ram and a column, which has two controlled independent longitudinal motions;
2.a cross travel unit, which is located in right-angle position to the first unit, available in two versions, i.e. with fixed table (FT45TF) and with rotary table (FT45TG).
The machine structures are made of Italian Meehanite cast-iron and have been subject to a stress relieving treatment. The system utilizes modern electronical technologies so to ensure long lifetime and high reliability of the mechanical and electronical system.
The large dimensioning and the installed power rates of the machine permit machining of big parts. The control system and the electronic and hydraulic axes-compensation systems permit highest accuracy.
Furthermore, there is the possibility to equip the machine with an automatic tool-changer and a pallet-changer. The wide range of special accessories increase the flexibility and versatility of the machine for all requirements of the customers.
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Powerful, high precision HFB-Series floor type CNC horizontal boring machine is designed for heavy duty machining of large workpieces. Its stabilized ram extension design provides superior accuracy by preventing thermal elongation and by compensating the Ram bending force.
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The model MAF45 is a high-precision milling-boring machine with a fixed column of compact and sturdy monolithic structure.
The machine structures are made of Italian Meehanite cast-iron and have been subject to a stress relieving treatment. The system utilizes modern electronical technologies so to ensure long lifetime, high reliability of the mechanical and electronical system and high accuracy features.
The MAF45 model has to be considered a universal machine due to its controlled axes, four of the linear and one of the rotary type, for the TG version. The capability of machining more or less complex workpieces reduces considerably the number of work setups and therefore the machine standstill.
Furthermore, there is the possibility to equip the machine with an automatic tool-changer and a pallet-changer. The wide range of special accessories increase the flexibility and versatility of the machine for all requirements of the customers. This makes the MAF45 machine ideal for every kind of operation.
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The HKDB models are of the table moving type CNC boring with spindle heads. They are designed to machine both side of workpiece simultaneously providing remarkable reduction of cycle time and precision symmetrical machining. their automatic pallet changer eliminates machine idle time providing unparalleled productivity.
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The new generation of Giddings & Lewis horizontal boring mills have quickly become the industry standard for heavy-duty precision cutting. Our customers in the aerospace, construction and oilfield industries rely on G&L boring mills to meet their most demanding manufacturing needs. Available models include: plain-table, rotary-table, pallet-shuttle models and our latest addition, the new FT and FTR Series floor-type boring mills.
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A boring mill controlled in five axes in table-type design featuring a working envelope of 2.5 x 2.5 x 1.5 m for all-around machining of parts having a maximum weight of 10 tons.
High numbers of revolutions and feed rates in conjunction with a high performance in this size of construction ensure distinct reduction of flow times and cost. Up-to-date driving equipment and backlash-free guides as well as traversing elements are the warrant for highest precision and low-maintenance operation.
Automatic tool changers with various magazines sustain universal application of machine as a machining center.
Comprehensive accessories such as various milling heads, NC facing heads and support bearings are to enhance the universal character of machine.
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The AT120 and AT127 models are boring machines with movable column, which are equipped with two independent units:
1.a common unit for all versions, consisting of a boring head and a column, which has two controlled independent longitudinal motions;
2.a cross travel unit, which is located in right-angle position to the first unit, equipped with a rotary table.
The machine structures are made of Italian Meehanite cast-iron and have been subject to a stress relieving treatment. The system utilizes modern electronical technologies so to ensure long lifetime and high reliability of the mechanical and electronical system, as well as an extremely high precision.
Furthermore, there is the possibility to equip the machine with an automatic tool-changer and a pallet-changer. The wide range of special accessories increase the flexibility and versatility of the machine for all requirements of the customers and permits to use the AT120/127 also for millings and finishings.
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The INTEGREX is the most widely used multi-tasking machine tool in the world.
Mazak multi-tasking machines have been well received by customers all over the world. Equipped with the MAZATROL MATRIX and many newly developed features, Multi-tasking machines provide innovation to 21st century manufacturing industry. From raw material to finished component in a single machine set-up: "DONE-IN-ONE".
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SKL vertical lathes and vertical turning centers
The SKL vertical lathes are manufactured in three sizes with table diameters of 800, 1.000 and 1.250 mm. These machines are different from all other machine types manufactured in TOSHULIN, a.s. They consist of the welded frame formed by the bed, by the columns, by the railhead and by the ram. The machine cross rail provides the connection between the columns in a very effective way. It is fixed together with these columns. Moreover, the two-column conception enables to increase considerably the swing for machining towards the table diameter.
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The TRAUB Turn-Mill Center are intended for the economical complete machining of complex parts on a single machine. Turning and milling operations, as well as the implementation of other machining processes such as polygon turning, profile and flat milling, the production of special threads or the integration of laser machining, demonstrate the possibilities of this product line. The decisive factor is not the multitude of variants, but the profit you make. You pay only for what you need.
TNX80/65
- Simultaneous and independent machining with up to 4 tool carriers
- Powerful drives on identical main and counter spindle
- Powerful tool drives on all turrets for perfect complete machining
- All tool carriers can be equipped with an Y-axis
- Precise tool holder positioning requires no alignment and no adjustment
- Vertical tool carrier with B-axis
- Large-sized and freely accessible working area
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- Identical main and counter spindle for complete machining
- Cycle time reduction by simultaneous machining at the main- and counter spindles
- Y/B-axis option for inclined, off-center drilling and milling
- 6-tool magazine for the additional milling spindle
- Quick, simple tool measuring on the machine
- Gantry workpiece receiving attachment for workpiece loading and unloading
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- Main and counterspindle with the same design and power
- Flexibility and short set-up times due to the Multi Function Units and automatic tool magazines
- Short tool change travels and reduced chip-to-chip times
- Full 5 axis interpolation for the machining of the most complex contours
- Driven tools for all machining tasks in C, Y and B axis
- True turn-mill center with up to 2 motor milling spindles
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Milling-turning centers with one milling spindle and one or two turning spindles for fully automated complete machining from blank bar or from chuck.
Maximum workpiece quality by complete machining on one machining center.
Highest flexibility - Milling, drilling, thread cutting, external/internal turning, facing and contour turning - all machining technologies are possible.
Minimum setup cost and setup time thanks to innovative chucking concept - reduction of throughput time by 70 % - idle time becomes a foreign word.
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Modular high-performance CNC-turn-mill-centers
The UniCen is a turning and milling center with integrated B-axis where all requirements for complete machining have already been implemented: turning, milling, drilling and thread-cutting all on one machine. The workpiece is loaded on one machine only and can then be finished completely. With up to five interpolating axes even complex free form faces can be machined.
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The Unicom 6000 machining centre is ideally suited for vertical turning and multi-sided machining of complex components. This highly flexible and powerful machining centre for complete machining results from the continuous development of vertical machining centres over a period of more than 25 years.
The concept of Unicom 6000 is based on a moving table with integrated carousel turning station and an interface that can receive pallets of up to 2.500 mm in diameter. The table movement is designated as Y-axis and it runs underneath a traverse with cross slide and spindle carrier. The movements of cross slide and spindle carrier are designated as X-and Z-axis respectively.
Unicom 6000:
4-Axes complete machining centre with HSK100-A interface, carousel turning station and pallet changer. The machine can be equipped with a right angular head or a universal head, in combination with C-axis mode in the carousel turning station.
Unicom 6000-HV:
5-Axes complete machining centre with carousel turning station, pallet changer and HSK 63-A interface in the integrated Unisign Nutator NC machining head as 5th axis, in combination with C-axis mode in the carousel turning station. This configuration is capable of 5-axes machining of complex components.
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Highly productive milling-turning centers with one (MT) or two (MT-TWIN) milling spindles and one or two turning spindle(s) for complete machining of semi-finished products and saw sections.
Maximum workpiece quality by complete machining on one machining center. Workpiece clamping is done by means of clamping chuck or device.
The MT-S is designed for highest flexibility and ideal for small batches. The MT and MT-TWIN series offer maximum productivity for medium and large batches.
Reduction of costs per part by up to 30 % thanks to TWIN technology and 5-axes complete machining.
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= NT4250 DCG/1500SZ =
Machining centers and lathes.The fusion of two cutting-edge
technologies leads us into a new era of multi-axis machines.
What customers want from a multi-axis machine is simple: increased
productivity from basic cutting processes.
Mori Seiki has thoroughly examined market needs, and arrived at one main conclusion: the market requires a multi-axis machine that possesses machining abilities beyond those offered by machining centers and lathes
individually.
By combining Mori Seiki's original, cutting-edge technologies, the milling ability of the NH Series horizontal machine centers and the turning ability of the NL Series CNC lathes, the NT Series, the ultimate integrated mill turn center, becomes a reality.
With greater productivity than all other machine tools, the NT Series is leading the industry to a new era of multi-axis machines.
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