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DIASTAR 33OO / 34OO
Industrial CNC drilling, milling and engraving machine
DIASTAR 33OO/3400 are CNC controlled drilling, engraving and milling machines designed for laboratory and service industry applications. They are designed for continuous daily operation and can be expanded, thanks to their modular construction (i.e. no fear of obscolesence).
DIASTAR machines are suitable for the following maching procedures:
- Drilling PBC's (individual and stacked)
- Milling PBC's (isolation milling, panel cutting etc.)
- Milling aluminium parts, e.g. front plates (other metals, such as steel etc., can be machined in several working steps)
- Milling and drilling aluminium and plastic housings (plug knockouts, cut-outs on displays, etc.)
- Engraving steel, aluminium and plastic parts (project stage in connection with CAD/CAM)
- Milling 3D moulds (deep-drawn and injection moulded mould construction)
- Accurate and rational production of DIN test samples (e.g. shoulder rods and samples with predetermined breaking points)
- Optical measuring tasks with Z lasers or colour camera with digital crosshairs (options)
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High Speed Cutting and Jig Grinding with very high precision in one machine
Simple programming of the machining cycles for jig grinding
Grinding technology fully integrated (contact measurement of the abrasive pin, dressing spindle, grinding oil, CO2 extinguishing system etc.)
High precision of machine due to combined use of linear motors and absolutely friction-free hydrostatic guides in all axes
Maximum feed rate and acceleration limited to achieve highest possible precision
Outstanding damping characteristics due to hydrostatic system oil film in all axes
Friction-free counterbalance in the Z-axis
Extremely rigid machine construction, 11 t weight
Three-point support, damping machine feet
Precise control of all temperatures in the machine, including the cooling water, the oil for the hydrostatics and the oil for the machining, cooling of motors and secondary magnetic elements, extra cooling housing for spindle
Cabin completely closed, includes noise reduction and large windows with security glass, loading with crane possible
Infrared touch probe for work piece set up and 3D measurement of the contour
Chip disposal via 2 spiral conveyors into chip box behind the machine
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3-axes milling and engraving machine
Driven via ball-point screw rails an with stepping or servo motors (optional).
Standard axes 500 x 500mm max., at request we can deliver also other sizes.
Engraving spindle with 170 W and 5.000-60.000 revolutions/min. or milling spindle 300W up to 20.000 revolutions/min.
Milling and engraving into ferrous metals, aluminium and steel. Due to its compact quadruple slides with totally 16 linear driving compartments.
Large software package for set-up of markings, sequential numbering, circular and angular markings, import of data for HPGL-files.
Online-function for the control via an external PC and software package Signumeric 6.0 with many features on Win 95/98/NT und 2000.
Easy to use and safe in its application.
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M CAM Series of CNC machine for processing wood, plastics, plexi-glass etc.
New series of CNC machines from Mikrosam, type M-CAM is designed for 2D and 3D machining of wood, plastic, plexi-glass and aluminium. M-CAM system is designed to in any workshop, where higher high productivity and high efficiency is required. This system is ideal for milling, engraving, cutting, lettering, production of different parts of furniture, kitchen doors, inside and outside doors, making 3D models, sign making etc. Our CNC routers are used by custom fabrication, sign making and wood working shops. M CAM come in a variety of models and options to suite the needs from the small custom shop to large manufacturers.
Easiness in operating and user-friendly software enables operating with the machine without any special background or training. The user-friendly software applications that run under Windows platform are adjusted for easy controlling of the machine. According to the complexity and shape of the object there is possibility of selection different tools.
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STANDARD EQUIPMENT
OPTIONS
Micrometric feed box - Coolant unit (pump and tank) - 24 V illuminating attachment - Standard electrical tapping attachment - Quill powerfeed box ( 0,1 mm/t ) - Security switch/chuck guard - Recommanded vices RE150 - EBC100 - E150
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The "W" Series Vertical Lathe, primarily dedicated to the machining of light alloy aluminum wheels for the automobile industry, has been IMT Intermato's best selling machine for the past 20 years.
The most popular model, W20-T4, a four-axes machine with pallet loading system, has been produced hundreds of times over and it represents IMT's leading force, bringing along models 22, 24 and 32-all of which now form a large range of vertical lathes capable of meeting almost all existing market demands. The continuous implementation of the already sophisticated projection system has allowed IMT to fine tune and improve the
already high quality of its machines-consequently guaranteeing benefits that reflect in their safety, ergonomics and operation.
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is a universal machine tool designed for precise milling, coordinate boring, the boring and cutting of box and plate screws and complicated workpieces of cast iron, cast steel and steel with a weight of up to 20,000 kg.
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Horizontal Boring Mill WFT 13 represents the newest technology and concept of table type horizontal borers that are currently on the market. Powerful headstock, high axial forces and precise table fulfill the needs of most demanding customers.
Because of this modern design, Horizontal Boring Mill WFT 13 is a universal boring and milling machine that allows efficient processing of large and heavy workpieces while conserving high precision and quality of the operation.
Modern control systems (Heidenhain iTNC 530 or Fanuc 32i) provide very comfortable manipulation of the machine and many useful functions for the user. Horizontal Boring Mill WFT 13 offers 5 axes travel (X, Y, Z, W and B). Given additional optional accessories, it is possible to perform continuous B-axis rotation (machining) simultaneously with X, Y, Z or W axes.
During the metal processing, the column of the machine adopts Z-axis movement and the workpieces are clamped on a rotary table that travels in X-axis.
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is the biggest representative of the new program of boring machines produced by TOS VARNSDORF a.s. The machine provides high cutting performance within the entire operating area and high comfort of user functions. The combination of the progressive and traditional features of its construction and cutting-edge technology provides the user with excellent conditions for the efficient machining of large size and heavy weight workpieces while using the most demanding techological processes.
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- QAD-WAY, CENTER-MOUNTED HEADSTOCK CAPTURE SYSTEM UTILIZING BOX WAYS(FRONT) AND LINEAR GUIDEWAYS(REAR) FOR SUPERIOR RIGIDITY.
- WIDE SADDLE BOX WAYS COMBINED WITH ROLLER PACKS PROVIDE SUPERIOR VIBRATION DAMPING, PRECISION AND REPEATABILITY.
- BOX WAYS ON TABLE, SADDLE AND COLUMN UTILIZE ANTI-FRICTION MATERIAL MATCHED TO HARDENED CAST IRON SURFACES.
- ANTI-BACKLASH DOUBLE-PINION GEAR DRIVE ON ROTARY TABLES.
FULL CAST IRON STRUCTURE(TABLE, SADDLE, COLUMN).
- T-BASE INTEGRATED TABLE AND SADDLE CONFIGURATION.
TRAVELS : X=2000-6000 Y=1200-3500 Z=1000-2500 mm
Boring bar diam. 125-130-150-180 mm W=600-800-1000 mm
ROTARY TABLE : 6-12-20-30 TONS 1000x1000-2.500x3.000 mm
APC AUTOMATIC PALLET CHANGER : 2-4 PALLETS
ATC AUTOMATIC TOOL CHANGER : 20-120 TOOLS
AUTOMATIC HEADS :
UNIVERSAL 2,5ºx2,5º/1ºx1º/0,1ºx0,1º 37 kW
CNC FACING HEAD UP TO 1500 mm DIAMETER
AAC PICK-UP MAGAZINE : AUTOMATIC ATTACHMENT CHANGER
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The floor type horizontal milling and boring machine VFD 1500/37 with movable headstock is distinguished by quality components and technical solutions that, together with a wide range of selectable parameters and functions, allow the user to achieve great performance level. The main feature of the machine is its great variability reached by means of the machine's modular design and the possibility of the use of peripheral tools and accessories.
Workpieces can be clamped onto an additional rotary table, clamping plates or the combination of both.
The machine's function is the heavy metal chip removal from large and heavy workpieces made of cast iron, cast steel and steel and it is suitable for q wide range of technological operations: milling, boring, powerful drilling, reaming and threading.
The standard machine comes with a HEIDENHAIN iTNC 530 control system, HEIDENHAIN linear scales and HEIDENHAIN and SIEMENS digital drives.
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MX-RAM FLOOR TYPE BORING-MILLING MACHINE (LINEAR GUIDES)
- The MX 7 RAM utilizes the same design concept as the MX 7 milling center with the added benefit of a live boring spindle contained within the ram.
- The milling ram is captured on all sides within the headstock. Anti-friction material sliding on cast iron way surfaces and linear roller packs riding on hardened way surfaces are combined to give the ram superior vibration damping, rigidity and accuracy.
- Longitudinal ram and boring spindle growth is controlled through the use of a chiller system and temperature monitoring probes located throughout the ram/spindle assembly.
- Four linear guideways, two in the front and two at the rear of the column, capture the headstock within the column and provide the machine with enhanced rigidity and stability.
- The wide cast iron bed of the MX7 RAM provides an ultra-stable platform. Fitted with linear guideways, the bed structure allows accurate machining of large parts at rapid feed rates.
TRAVELS : X=4.000-30.000 mm Y=2.000-4.500mm Z=1.000-1.200 mm
BORING BAR : DIAMETER 130-150-160 mm W=700-800 mm 37-51 KW
UNIVERSAL HEAD 2,5ºx2,5º/1ºx1º/0,1ºx0,1º - 37 KW - 5.000/24.000 RPM
TWIST HEAD 2 CONTINUOUS AXES 0,001º: A +/-105º C +/- 185º 5.000/24.000 RPM ( MECHANICAL & ELECTROSPINDLE HEADS )
ATC TOOL CHANGER : 20-120 TOOLS
AAC PICK UP STATION : 2-6 ATTACHMENTS
ROTARY TABLES : 6-120 TONS 1000x1000 mm UP TO 4.000x5.000 mm
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F SERIES
•Longitudinal traverse, "X" axis: 3,000 to 30,000 mm
•Vertical traverse, "Y" axis: 1,400 to 5,300 mm
•Cross traverse, "Z" axis: 1,000 to 1,600 mm
•Rapid traverse X, Y, Z axes: 25,000 mm/min
•Feed range: 5-10,000 mm/min
•Digital CNC Heidenhain (Selca, Fagor, Siemens, Fidia)
•Automatic indexing heads and Orthogonal heads 30 (37)kW, 3,000 (4,000, 5,000, 6,000) rpm, with coolant through the spindle possibility
•Automatic head changing system.
•ATC 30 to 120 tools.
•Floor plates, CNC rotary tables and rotary tables with linear W axis
•CE Full splash guards
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The new generation of Giddings & Lewis horizontal boring mills have quickly become the industry standard for heavy-duty precision cutting. Our customers in the aerospace, construction and oilfield industries rely on G&L boring mills to meet their most demanding manufacturing needs. Available models include: plain-table, rotary-table, pallet-shuttle models and our latest addition, the new FT and FTR Series floor-type boring mills.
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The FT45 model is a milling-boring machine with movable column, which is equipped with two independent units:
1.a common unit for all versions, consisting of a ram and a column, which has two controlled independent longitudinal motions;
2.a cross travel unit, which is located in right-angle position to the first unit, available in two versions, i.e. with fixed table (FT45TF) and with rotary table (FT45TG).
The machine structures are made of Italian Meehanite cast-iron and have been subject to a stress relieving treatment. The system utilizes modern electronical technologies so to ensure long lifetime and high reliability of the mechanical and electronical system.
The large dimensioning and the installed power rates of the machine permit machining of big parts. The control system and the electronic and hydraulic axes-compensation systems permit highest accuracy.
Furthermore, there is the possibility to equip the machine with an automatic tool-changer and a pallet-changer. The wide range of special accessories increase the flexibility and versatility of the machine for all requirements of the customers.
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The model MAF45 is a high-precision milling-boring machine with a fixed column of compact and sturdy monolithic structure.
The machine structures are made of Italian Meehanite cast-iron and have been subject to a stress relieving treatment. The system utilizes modern electronical technologies so to ensure long lifetime, high reliability of the mechanical and electronical system and high accuracy features.
The MAF45 model has to be considered a universal machine due to its controlled axes, four of the linear and one of the rotary type, for the TG version. The capability of machining more or less complex workpieces reduces considerably the number of work setups and therefore the machine standstill.
Furthermore, there is the possibility to equip the machine with an automatic tool-changer and a pallet-changer. The wide range of special accessories increase the flexibility and versatility of the machine for all requirements of the customers. This makes the MAF45 machine ideal for every kind of operation.
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A boring mill controlled in five axes in table-type design featuring a working envelope of 2.5 x 2.5 x 1.5 m for all-around machining of parts having a maximum weight of 10 tons.
High numbers of revolutions and feed rates in conjunction with a high performance in this size of construction ensure distinct reduction of flow times and cost. Up-to-date driving equipment and backlash-free guides as well as traversing elements are the warrant for highest precision and low-maintenance operation.
Automatic tool changers with various magazines sustain universal application of machine as a machining center.
Comprehensive accessories such as various milling heads, NC facing heads and support bearings are to enhance the universal character of machine.
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The AT120 and AT127 models are boring machines with movable column, which are equipped with two independent units:
1.a common unit for all versions, consisting of a boring head and a column, which has two controlled independent longitudinal motions;
2.a cross travel unit, which is located in right-angle position to the first unit, equipped with a rotary table.
The machine structures are made of Italian Meehanite cast-iron and have been subject to a stress relieving treatment. The system utilizes modern electronical technologies so to ensure long lifetime and high reliability of the mechanical and electronical system, as well as an extremely high precision.
Furthermore, there is the possibility to equip the machine with an automatic tool-changer and a pallet-changer. The wide range of special accessories increase the flexibility and versatility of the machine for all requirements of the customers and permits to use the AT120/127 also for millings and finishings.
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Technical Features HB 160MM
Max. Vertical Working Area mm 4.500
with Universal Head mm 5.000
Spindle
Spindle Diameter mm 150 - 160 - 180
Universal Head: - A Axis pos. (360) (360.000)
- C Axis pos. (360) (360.000)
Mounting mm 50 7388 - Big Plus Ready
Max. Spindle Rotation Speed RPM 3.500
at constant torque RPM 5 ÷ 300
at constant power RPM 300 ÷ 3.000
Spindle Motor Max. Torque Nm 3.700
Spindle Motor Max. Power Kw 73
Mobile Head Section mm 430 x 560
Travels
Longitudinal Spindle - V mm 1.100
Longitudinal Head - Z mm 1.300
Total Longitudinal Z + V mm 2.400
Vertical Head - Y mm 3.000 ÷ 4.500
Cross Column - X mm 6.000 + N°x1.000
Feeds
Workings mm/1' 5 ÷ 10.000
Rapids mm/1' 25.000
Acceleration mm/s² 500
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Technical Features HB 200MM
Max. Vertical Working Area mm 7.000
with Universal Head mm 7.500
Spindle
Spindle Diameter mm 180 - 200 - 254
Universal Head: - A Axis pos. (360) (360.000)
- C Axis pos. (360) (360.000)
Mounting mm 50 7388 - Big Plus Ready
Max. Spindle Rotation Speed RPM 2.000
at constant torque RPM 5 ÷ 150
at constant power RPM 150 ÷ 1.500
Spindle Motor Max. Torque Nm 12.000
Spindle Motor Max. Power Kw 100
Mobile Head Section mm 600 x 750
Travels
Longitudinal Spindle - V mm 1.400
Longitudinal Head - Z mm 1.600
Total Longitudinal Z + V mm 3.000
Vertical Head - Y mm 4.000 ÷ 7.000
Cross Column - X mm 6.000 + N°x1.000
Feeds
Workings mm/1' 5 ÷ 10.000
Rapids mm/1' 15.000
Acceleration mm/s² 150
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Technical Features HB 2M
Max. Vertical Working Area mm 3.500
with Universal Head mm 4.000
Spindle
Universal Head: - A Axis pos. 360
- C Axis pos. 360
Mounting mm 50 7388 - Big Plus Ready
Max. Spindle Rotation Speed RPM 5.000
at constant torque RPM 5 ÷ 750
at constant power RPM 750 ÷ 4.000
Spindle Motor Max. Torque Nm 1.100
Spindle Motor Max. Power Kw 56
Mobile Head Section mm 350 x 380
Travels
Longitudinal Ram - Z mm 1.200
Vertical Head - Y mm 2.000 ÷ 3.500
Cross Column - X mm 6.000 + N°x1.000
Feeds
Workings mm/1' 5 ÷ 10.000
Rapids mm/1' 30.000
Acceleration mm/s² 800
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Technical Features HB 150MT
Max. Vertical Working Area mm 3.000
with Universal Head mm 3.250
Spindle
Spindle Diameter mm 150 - 160 - 180
Universal Head: - A Axis pos. (360) (360.000)
- C Axis pos. (360) (360.000)
Mounting mm 50 7388 - Big Plus Ready
Max. Spindle Rotation Speed RPM 3.500
at constant torque RPM 5 ÷ 300
at constant power RPM 300 ÷ 3.000
Spindle Motor Max. Torque Nm 3.300
Spindle Motor Max. Power Kw 65
Mobile Head Section mm 430 x 560
Travels
Longitudinal Spindle - V mm 1.000
Longitudinal Head - W mm 1.000
Vertical Head - Y mm 2.500 - 3.000
Cross Table - X mm 4.000 - 5.000
Longitudinal Column - Z mm 2.500 - 3.000
Table
Table Surface - B mm 2.000 x 2.500
On Request mm 2.000 x 3.000
On Request mm 2.500 x 3.000
Max. Admitted Load on the Table Ton. 25
Feeds
Workings mm/1' 5 ÷ 10.000
Rapids mm/1' 15.000
Working B Axis RPM/1' 0,001 ÷ 1
Rapid B Axis RPM/1' 2
Acceleration mm/s² 500
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Technical Features HB 130T
Max. Vertical Working Area mm 2.500
with Universal Head mm 2.750
Spindle
Spindle Diameter mm 130
Universal Head: - A Axis pos. (360) (360.000)
- C Axis pos. (360) (360.000)
Mounting mm 50 7388 - Big Plus Ready
Max. Spindle Rotation Speed RPM 3.500
at constant torque RPM 5 ÷ 550
at constant power RPM 550 ÷ 3.500
Spindle Motor Max. Torque Nm 1.500
Spindle Motor Max. Power Kw 52,5
Travels
Longitudinal Spindle - V mm 800
Vertical Head - Y mm 2.000 - 2.500
Cross Table - X mm 4.000 - 5.000
Longitudinal Column - Z mm 1.800 - 2.300
Table
Table Surface - B mm 1.500 x 2.000
On Request mm 1.600 x 2.000
On Request mm 2.000 x 2.500
Max. Admitted Load on the Table Ton. 12 - 25
Feeds
Workings mm/1' 5 ÷ 7.500
Rapids mm/1' 20.000
Working B Axis RPM/1' 0,001 ÷ 1
Rapid B Axis RPM/1' 3 - 2
Acceleration mm/s² 1.000
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Technical Features HB 2T
Max. Vertical Working Area mm 2.500
with Universal Head mm 2.750
Spindle
Universal Head: - A Axis pos. 360
- C Axis pos. 360
Mounting mm 50 7388 - Big Plus Ready
Max. Spindle Rotation Speed RPM 4.000
at constant torque RPM 5 ÷ 750
at constant power RPM 750 ÷ 4.000
Spindle Motor Max. Torque Nm 1.100
Spindle Motor Max. Power Kw 56
Mobile Head Section mm 350 x 380
Travels
Longitudinal Ram - W mm 1.200
Vertical Head - Y mm 1.500 - 2.000 - 2.500
Cross Table - X mm 3.000 - 4.000
Longitudinal Column - Z mm 1.800
Table
Table Surface - B mm 1.500 x 2.000
On Request mm 1.800 x 2.400
Max. Admitted Load on the Table Ton. 12
Feeds
Workings mm/1' 5 ÷ 10.000
Rapids mm/1' 20.000
Working B Axis RPM/1' 0,001 ÷ 1
Rapid B Axis RPM/1' 3
Acceleration mm/s² 1.000
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Technical Features HB 110T
Max. Vertical Working Area mm 1.500
with Universal Head mm 1.750
Spindle
Spindle Diameter mm 130
Universal Head: - A Axis pos. (360) (360.000)
- C Axis pos. (360) (360.000)
Mounting mm 50 7388 - Big Plus Ready
Max. Spindle Rotation Speed RPM 3.500
at constant torque RPM 5 ÷ 750
at constant power RPM 750 ÷ 3.500
Spindle Motor Max. Torque Nm 1.000
Spindle Motor Max. Power Kw 52,5
Travels
Longitudinal Spindle - V mm 800
Vertical Head - Y mm 1.500
Cross Table - X mm 3.000
Longitudinal Column - Z mm 1.500 - 2.300
Table
Table Surface - B mm 1.500 x 2.000
Max. Admitted Load on the Table Ton. 12
Feeds
Workings mm/1' 5 ÷ 7.500
Rapids mm/1' 20.000
Working B Axis RPM/1' 0,001 ÷ 1
Rapid B Axis RPM/1' 3
Acceleration mm/s² 1.000
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The SPEEDMAT family of table-type boring and milling machines is characterized by PAMA technological innovations and PAMA machine tool tradition and experience with perfect harmony, incorporatine our tradition of high standards of qualità and reliability.
The characteristics of the SPEEDMAT are mainly:
- Unsurpassed precision and accuracy
- High torque and power for high chip removal capacity
- High speed performance and productivity
The SPEEDMAT range includes three basic models SPEEDMAT 2, SPEEDMAT 3 and SPEEDMAT 4, with centrally located headstock, boring spindles of 130 mm to 160 mm diameters.
The SPEEDMAT product family can be used in a wide range of configurations and customized solutions in the fields of: aerospace, defense, heavy construction, diesel engine, die and mold, earthmoving, shipbuilding and power generation.
The SPEEDMAT modular design allows different levels of automation by selecting axes travels, spindle power, tool and pallet changers and other features, making the SPEEDMAT suitable for both singular or large production runs.
The versatility of SPEEDMAT is enhanced when using the wide range of attachment heads including universal, facing and turning and angular configurations to meet any machining requirements. These units are mounted to the headstock by the automatic head changer
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