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is a universal machine tool designed for precise milling, coordinate boring, the boring and cutting of box and plate screws and complicated workpieces of cast iron, cast steel and steel with a weight of up to 20,000 kg.
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is the biggest representative of the new program of boring machines produced by TOS VARNSDORF a.s. The machine provides high cutting performance within the entire operating area and high comfort of user functions. The combination of the progressive and traditional features of its construction and cutting-edge technology provides the user with excellent conditions for the efficient machining of large size and heavy weight workpieces while using the most demanding techological processes.
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- QAD-WAY, CENTER-MOUNTED HEADSTOCK CAPTURE SYSTEM UTILIZING BOX WAYS(FRONT) AND LINEAR GUIDEWAYS(REAR) FOR SUPERIOR RIGIDITY.
- WIDE SADDLE BOX WAYS COMBINED WITH ROLLER PACKS PROVIDE SUPERIOR VIBRATION DAMPING, PRECISION AND REPEATABILITY.
- BOX WAYS ON TABLE, SADDLE AND COLUMN UTILIZE ANTI-FRICTION MATERIAL MATCHED TO HARDENED CAST IRON SURFACES.
- ANTI-BACKLASH DOUBLE-PINION GEAR DRIVE ON ROTARY TABLES.
FULL CAST IRON STRUCTURE(TABLE, SADDLE, COLUMN).
- T-BASE INTEGRATED TABLE AND SADDLE CONFIGURATION.
TRAVELS : X=2000-6000 Y=1200-3500 Z=1000-2500 mm
Boring bar diam. 125-130-150-180 mm W=600-800-1000 mm
ROTARY TABLE : 6-12-20-30 TONS 1000x1000-2.500x3.000 mm
APC AUTOMATIC PALLET CHANGER : 2-4 PALLETS
ATC AUTOMATIC TOOL CHANGER : 20-120 TOOLS
AUTOMATIC HEADS :
UNIVERSAL 2,5ºx2,5º/1ºx1º/0,1ºx0,1º 37 kW
CNC FACING HEAD UP TO 1500 mm DIAMETER
AAC PICK-UP MAGAZINE : AUTOMATIC ATTACHMENT CHANGER
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MX-RAM FLOOR TYPE BORING-MILLING MACHINE (LINEAR GUIDES)
- The MX 7 RAM utilizes the same design concept as the MX 7 milling center with the added benefit of a live boring spindle contained within the ram.
- The milling ram is captured on all sides within the headstock. Anti-friction material sliding on cast iron way surfaces and linear roller packs riding on hardened way surfaces are combined to give the ram superior vibration damping, rigidity and accuracy.
- Longitudinal ram and boring spindle growth is controlled through the use of a chiller system and temperature monitoring probes located throughout the ram/spindle assembly.
- Four linear guideways, two in the front and two at the rear of the column, capture the headstock within the column and provide the machine with enhanced rigidity and stability.
- The wide cast iron bed of the MX7 RAM provides an ultra-stable platform. Fitted with linear guideways, the bed structure allows accurate machining of large parts at rapid feed rates.
TRAVELS : X=4.000-30.000 mm Y=2.000-4.500mm Z=1.000-1.200 mm
BORING BAR : DIAMETER 130-150-160 mm W=700-800 mm 37-51 KW
UNIVERSAL HEAD 2,5ºx2,5º/1ºx1º/0,1ºx0,1º - 37 KW - 5.000/24.000 RPM
TWIST HEAD 2 CONTINUOUS AXES 0,001º: A +/-105º C +/- 185º 5.000/24.000 RPM ( MECHANICAL & ELECTROSPINDLE HEADS )
ATC TOOL CHANGER : 20-120 TOOLS
AAC PICK UP STATION : 2-6 ATTACHMENTS
ROTARY TABLES : 6-120 TONS 1000x1000 mm UP TO 4.000x5.000 mm
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F SERIES
•Longitudinal traverse, "X" axis: 3,000 to 30,000 mm
•Vertical traverse, "Y" axis: 1,400 to 5,300 mm
•Cross traverse, "Z" axis: 1,000 to 1,600 mm
•Rapid traverse X, Y, Z axes: 25,000 mm/min
•Feed range: 5-10,000 mm/min
•Digital CNC Heidenhain (Selca, Fagor, Siemens, Fidia)
•Automatic indexing heads and Orthogonal heads 30 (37)kW, 3,000 (4,000, 5,000, 6,000) rpm, with coolant through the spindle possibility
•Automatic head changing system.
•ATC 30 to 120 tools.
•Floor plates, CNC rotary tables and rotary tables with linear W axis
•CE Full splash guards
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Powerful, high precision HFB-Series floor type CNC horizontal boring machine is designed for heavy duty machining of large workpieces. Its stabilized ram extension design provides superior accuracy by preventing thermal elongation and by compensating the Ram bending force.
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The HKDB models are of the table moving type CNC boring with spindle heads. They are designed to machine both side of workpiece simultaneously providing remarkable reduction of cycle time and precision symmetrical machining. their automatic pallet changer eliminates machine idle time providing unparalleled productivity.
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The HSTM series is especially developed for cost-effective manufacturing of high-precision work pieces, such as turbine blades, blisks and impellers. The machine concept allows single-part and series production as well. Latest drive and control technology guarantees high productivity and flexibility. Rigidity is a further key element of the HSTM series and supports with all other factors the technology of High Speed Cutting (HSC). Splendidly designed rotary axes with standard interfaces are the substantial characters for the highest productivity.
Availability for Production:
The compact design of the machine allows a quick and trouble-free instalation at the customer's site without any special requirements to the basement. Thus, a quick availability of the machine is given.
Machine Size:
The machine is in different sizes avialable. Customization for your work pieces are possible. The modular concept allows easy adaption to your specific request. Blisks with diameter 850 mm are possible with a variant of the machine. Differnet opportunities to load the work pieces to the machine, such as front loading or from the side, up to full integration in manufacturing systems with automatic loading systems can be realized.
Milling Spindle:
The Motor-Milling Spindle offers a high potential to machine difficult materials. High spindle speed for Aluminium, or strong spindle power with lower spindle speed for Titanium are available in the same Motor Spindle.
All kind of cooling and lubrication systems are integrated. So you will find outer cooling, high pressure, Minimum Quantity Lubrication through the spindle or outside of the spindle.
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The FT45 model is a milling-boring machine with movable column, which is equipped with two independent units:
1.a common unit for all versions, consisting of a ram and a column, which has two controlled independent longitudinal motions;
2.a cross travel unit, which is located in right-angle position to the first unit, available in two versions, i.e. with fixed table (FT45TF) and with rotary table (FT45TG).
The machine structures are made of Italian Meehanite cast-iron and have been subject to a stress relieving treatment. The system utilizes modern electronical technologies so to ensure long lifetime and high reliability of the mechanical and electronical system.
The large dimensioning and the installed power rates of the machine permit machining of big parts. The control system and the electronic and hydraulic axes-compensation systems permit highest accuracy.
Furthermore, there is the possibility to equip the machine with an automatic tool-changer and a pallet-changer. The wide range of special accessories increase the flexibility and versatility of the machine for all requirements of the customers.
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The model MAF45 is a high-precision milling-boring machine with a fixed column of compact and sturdy monolithic structure.
The machine structures are made of Italian Meehanite cast-iron and have been subject to a stress relieving treatment. The system utilizes modern electronical technologies so to ensure long lifetime, high reliability of the mechanical and electronical system and high accuracy features.
The MAF45 model has to be considered a universal machine due to its controlled axes, four of the linear and one of the rotary type, for the TG version. The capability of machining more or less complex workpieces reduces considerably the number of work setups and therefore the machine standstill.
Furthermore, there is the possibility to equip the machine with an automatic tool-changer and a pallet-changer. The wide range of special accessories increase the flexibility and versatility of the machine for all requirements of the customers. This makes the MAF45 machine ideal for every kind of operation.
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The new generation of Giddings & Lewis horizontal boring mills have quickly become the industry standard for heavy-duty precision cutting. Our customers in the aerospace, construction and oilfield industries rely on G&L boring mills to meet their most demanding manufacturing needs. Available models include: plain-table, rotary-table, pallet-shuttle models and our latest addition, the new FT and FTR Series floor-type boring mills.
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A boring mill controlled in five axes in table-type design featuring a working envelope of 2.5 x 2.5 x 1.5 m for all-around machining of parts having a maximum weight of 10 tons.
High numbers of revolutions and feed rates in conjunction with a high performance in this size of construction ensure distinct reduction of flow times and cost. Up-to-date driving equipment and backlash-free guides as well as traversing elements are the warrant for highest precision and low-maintenance operation.
Automatic tool changers with various magazines sustain universal application of machine as a machining center.
Comprehensive accessories such as various milling heads, NC facing heads and support bearings are to enhance the universal character of machine.
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The AT120 and AT127 models are boring machines with movable column, which are equipped with two independent units:
1.a common unit for all versions, consisting of a boring head and a column, which has two controlled independent longitudinal motions;
2.a cross travel unit, which is located in right-angle position to the first unit, equipped with a rotary table.
The machine structures are made of Italian Meehanite cast-iron and have been subject to a stress relieving treatment. The system utilizes modern electronical technologies so to ensure long lifetime and high reliability of the mechanical and electronical system, as well as an extremely high precision.
Furthermore, there is the possibility to equip the machine with an automatic tool-changer and a pallet-changer. The wide range of special accessories increase the flexibility and versatility of the machine for all requirements of the customers and permits to use the AT120/127 also for millings and finishings.
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TURBOMILL XL 1400 / 2000 / 2600:
5-axis VMC: Ultra-Dynamic HSC Machining Center for producing Turbine Blades.
- g-accelerated 5-axis machining
- Max. part length 1400-2600 mm (47"/71")
- Max. part dia. 650 mm (26")
- Second synchronously workpiece drive
- 20° slanted C-Frame
- Tailstock CNC controlled
- Spindle 12000, 15000 or 18000 rpm
- Toolmagazine -32 tools
TURBOMILL 7500:
5-axis VMC: Ultra-Dynamic HSC Machining Center for producing long cylindrical parts such as feed- or extruder screws.
- g-accelerated 5-axis machining
- Max. part length 7500 mm (295")
- Max. part dia. 660 mm (26")
- 20° slanted C-Frame
- Tailstock CNC controlled
- Second synchronously workpiece drive
- Steady rest automatic positioning with cutting tool
- Spindle 12000, 15000 or 18000 rpm
- Spindle power 28-44 KW, 57-280 Nm (42-206 ft lb)
- Toolmagazine 20-32 tools
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Preloaded linear guides in all axes ensure the highest precision in the HYPERTURN 690. Built-in linear dimensions are available as an option. Both spindles are equipped with a direct measuring system. The position of the turrets also
permits the use of extended tools on both spindles. Optimum force transfer is achieved by the very wide distances between the bearing points of the carriages and both headstocks. Both the oil and cooling water cycles of the headstocks are electronically monitored and kept at a constant temperature.
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Highly precise 6-sided complete machining of complex workpieces has never been easier than with the expanded GMX linear series. The new GMX 250 S linear with dual channel shop-floor programming - for programming time reductions of up to 70% in comparison to DIN. In addition, the new GMX 200 S / 250 S linear machines are easy to operate, due to shop-floor oriented visual programming and 3D-simulation with collision control. The GMX linear series machines deliver perfect performance, whether for turning, boring or milling of chuck, bar and shaft workpieces.
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RS-Series turning centers are unmatched in the industry for high precision. Vibration control, thermal stability and accuracy result in superior part roundness, surface finish and unparalleled SPC (statistical process control) capability.
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Mini-turn with numerical control charly4T
Simplicity for the turning of prototypes and small series, technology for the performance.
Extremely of its know-how out of machines with numerical control and eager to meet a need many time expressed by its customers, Charlyrobot innovates and proposes charly4T, its Minis Turn CN, without equivalent on the market.
Lespointsforts
ISO programming, standard of industry.
Allows the principal operations of turning (raising, slide-lathing, throat, boring, drilling, threading, follow-up of complex profiles).
Continuous variation the speed of pin allowing machining at cutting speed constant.
Allows machining at speed in advance constant.
Automatic turret 4 tool holders (in option).
Catches of origins automated with feeler of tools 4 directions.
Inversion of the direction of rotation of pin per program.
Design and ergonomics.
Compactness.
Graphic and automatic programming by software of CFAO.
And setting ease of use in œ uvre ideal for prototyping and the small series.
Turning of tender materials and tender metals (brass, aluminum,...).
The quality and recognized industrial performances of the machines charlyrobot.
Conform to the European directive Machines 98/37/CE and adapted to the future Directive Machines 2006/42/CE (obligatory as from the 12/29/2009).
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Technical Features HB 160MM
Max. Vertical Working Area mm 4.500
with Universal Head mm 5.000
Spindle
Spindle Diameter mm 150 - 160 - 180
Universal Head: - A Axis pos. (360) (360.000)
- C Axis pos. (360) (360.000)
Mounting mm 50 7388 - Big Plus Ready
Max. Spindle Rotation Speed RPM 3.500
at constant torque RPM 5 ÷ 300
at constant power RPM 300 ÷ 3.000
Spindle Motor Max. Torque Nm 3.700
Spindle Motor Max. Power Kw 73
Mobile Head Section mm 430 x 560
Travels
Longitudinal Spindle - V mm 1.100
Longitudinal Head - Z mm 1.300
Total Longitudinal Z + V mm 2.400
Vertical Head - Y mm 3.000 ÷ 4.500
Cross Column - X mm 6.000 + N°x1.000
Feeds
Workings mm/1' 5 ÷ 10.000
Rapids mm/1' 25.000
Acceleration mm/s² 500
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Technical Features HB 200MM
Max. Vertical Working Area mm 7.000
with Universal Head mm 7.500
Spindle
Spindle Diameter mm 180 - 200 - 254
Universal Head: - A Axis pos. (360) (360.000)
- C Axis pos. (360) (360.000)
Mounting mm 50 7388 - Big Plus Ready
Max. Spindle Rotation Speed RPM 2.000
at constant torque RPM 5 ÷ 150
at constant power RPM 150 ÷ 1.500
Spindle Motor Max. Torque Nm 12.000
Spindle Motor Max. Power Kw 100
Mobile Head Section mm 600 x 750
Travels
Longitudinal Spindle - V mm 1.400
Longitudinal Head - Z mm 1.600
Total Longitudinal Z + V mm 3.000
Vertical Head - Y mm 4.000 ÷ 7.000
Cross Column - X mm 6.000 + N°x1.000
Feeds
Workings mm/1' 5 ÷ 10.000
Rapids mm/1' 15.000
Acceleration mm/s² 150
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Technical Features HB 2M
Max. Vertical Working Area mm 3.500
with Universal Head mm 4.000
Spindle
Universal Head: - A Axis pos. 360
- C Axis pos. 360
Mounting mm 50 7388 - Big Plus Ready
Max. Spindle Rotation Speed RPM 5.000
at constant torque RPM 5 ÷ 750
at constant power RPM 750 ÷ 4.000
Spindle Motor Max. Torque Nm 1.100
Spindle Motor Max. Power Kw 56
Mobile Head Section mm 350 x 380
Travels
Longitudinal Ram - Z mm 1.200
Vertical Head - Y mm 2.000 ÷ 3.500
Cross Column - X mm 6.000 + N°x1.000
Feeds
Workings mm/1' 5 ÷ 10.000
Rapids mm/1' 30.000
Acceleration mm/s² 800
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Technical Features HB 130T
Max. Vertical Working Area mm 2.500
with Universal Head mm 2.750
Spindle
Spindle Diameter mm 130
Universal Head: - A Axis pos. (360) (360.000)
- C Axis pos. (360) (360.000)
Mounting mm 50 7388 - Big Plus Ready
Max. Spindle Rotation Speed RPM 3.500
at constant torque RPM 5 ÷ 550
at constant power RPM 550 ÷ 3.500
Spindle Motor Max. Torque Nm 1.500
Spindle Motor Max. Power Kw 52,5
Travels
Longitudinal Spindle - V mm 800
Vertical Head - Y mm 2.000 - 2.500
Cross Table - X mm 4.000 - 5.000
Longitudinal Column - Z mm 1.800 - 2.300
Table
Table Surface - B mm 1.500 x 2.000
On Request mm 1.600 x 2.000
On Request mm 2.000 x 2.500
Max. Admitted Load on the Table Ton. 12 - 25
Feeds
Workings mm/1' 5 ÷ 7.500
Rapids mm/1' 20.000
Working B Axis RPM/1' 0,001 ÷ 1
Rapid B Axis RPM/1' 3 - 2
Acceleration mm/s² 1.000
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Technical Features HB 110T
Max. Vertical Working Area mm 1.500
with Universal Head mm 1.750
Spindle
Spindle Diameter mm 130
Universal Head: - A Axis pos. (360) (360.000)
- C Axis pos. (360) (360.000)
Mounting mm 50 7388 - Big Plus Ready
Max. Spindle Rotation Speed RPM 3.500
at constant torque RPM 5 ÷ 750
at constant power RPM 750 ÷ 3.500
Spindle Motor Max. Torque Nm 1.000
Spindle Motor Max. Power Kw 52,5
Travels
Longitudinal Spindle - V mm 800
Vertical Head - Y mm 1.500
Cross Table - X mm 3.000
Longitudinal Column - Z mm 1.500 - 2.300
Table
Table Surface - B mm 1.500 x 2.000
Max. Admitted Load on the Table Ton. 12
Feeds
Workings mm/1' 5 ÷ 7.500
Rapids mm/1' 20.000
Working B Axis RPM/1' 0,001 ÷ 1
Rapid B Axis RPM/1' 3
Acceleration mm/s² 1.000
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Technical Features HB 150MT
Max. Vertical Working Area mm 3.000
with Universal Head mm 3.250
Spindle
Spindle Diameter mm 150 - 160 - 180
Universal Head: - A Axis pos. (360) (360.000)
- C Axis pos. (360) (360.000)
Mounting mm 50 7388 - Big Plus Ready
Max. Spindle Rotation Speed RPM 3.500
at constant torque RPM 5 ÷ 300
at constant power RPM 300 ÷ 3.000
Spindle Motor Max. Torque Nm 3.300
Spindle Motor Max. Power Kw 65
Mobile Head Section mm 430 x 560
Travels
Longitudinal Spindle - V mm 1.000
Longitudinal Head - W mm 1.000
Vertical Head - Y mm 2.500 - 3.000
Cross Table - X mm 4.000 - 5.000
Longitudinal Column - Z mm 2.500 - 3.000
Table
Table Surface - B mm 2.000 x 2.500
On Request mm 2.000 x 3.000
On Request mm 2.500 x 3.000
Max. Admitted Load on the Table Ton. 25
Feeds
Workings mm/1' 5 ÷ 10.000
Rapids mm/1' 15.000
Working B Axis RPM/1' 0,001 ÷ 1
Rapid B Axis RPM/1' 2
Acceleration mm/s² 500
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Technical Features HB 2T
Max. Vertical Working Area mm 2.500
with Universal Head mm 2.750
Spindle
Universal Head: - A Axis pos. 360
- C Axis pos. 360
Mounting mm 50 7388 - Big Plus Ready
Max. Spindle Rotation Speed RPM 4.000
at constant torque RPM 5 ÷ 750
at constant power RPM 750 ÷ 4.000
Spindle Motor Max. Torque Nm 1.100
Spindle Motor Max. Power Kw 56
Mobile Head Section mm 350 x 380
Travels
Longitudinal Ram - W mm 1.200
Vertical Head - Y mm 1.500 - 2.000 - 2.500
Cross Table - X mm 3.000 - 4.000
Longitudinal Column - Z mm 1.800
Table
Table Surface - B mm 1.500 x 2.000
On Request mm 1.800 x 2.400
Max. Admitted Load on the Table Ton. 12
Feeds
Workings mm/1' 5 ÷ 10.000
Rapids mm/1' 20.000
Working B Axis RPM/1' 0,001 ÷ 1
Rapid B Axis RPM/1' 3
Acceleration mm/s² 1.000
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The SPEEDMAT family of table-type boring and milling machines is characterized by PAMA technological innovations and PAMA machine tool tradition and experience with perfect harmony, incorporatine our tradition of high standards of qualità and reliability.
The characteristics of the SPEEDMAT are mainly:
- Unsurpassed precision and accuracy
- High torque and power for high chip removal capacity
- High speed performance and productivity
The SPEEDMAT range includes three basic models SPEEDMAT 2, SPEEDMAT 3 and SPEEDMAT 4, with centrally located headstock, boring spindles of 130 mm to 160 mm diameters.
The SPEEDMAT product family can be used in a wide range of configurations and customized solutions in the fields of: aerospace, defense, heavy construction, diesel engine, die and mold, earthmoving, shipbuilding and power generation.
The SPEEDMAT modular design allows different levels of automation by selecting axes travels, spindle power, tool and pallet changers and other features, making the SPEEDMAT suitable for both singular or large production runs.
The versatility of SPEEDMAT is enhanced when using the wide range of attachment heads including universal, facing and turning and angular configurations to meet any machining requirements. These units are mounted to the headstock by the automatic head changer
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SPEEDRAM
The new family of floor type boring and milling machines SPEEDRAM 1000, SPEEDRAM 2000, SPEEDRAM 3000, SPEEDRAM 4000, SPEEDRAM 5000 is characterized by technological innovations with consolidated and firmly tested solutions.
The SPEEDRAM product family is available in a wide range of configurations of torque and power for the fields of general mechanics, power generation, earthmoving, diesel engine, aerospace, shipbuilding, etc.
SPEEDRAM is available in five basic models with ram and horizontal boring spindles of diameters ranging from 130 mm to 260 mm.
The high accuracy of the SPEEDRAM boring machines is obtained implementing innovative design and technology, severe testing procedures and accurate assembling.
The potential of the SPEEDRAM machines to satisfy all customers’ requirements is enhanced by the high quality and performance of its accessories.
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Main and sub spindles synchronization:
C1 and C2 axes provide positioning resolution up to 0.015 degree to accomplish three dimensional contouring.
Y-axis:
With +/-50 mm of stroke is available for performing thread milling, complex off-center milling and drilling operations on the main or sub-spindle by combing live tool turret.
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The INTEGREX is the most widely used multi-tasking machine tool in the world.
Mazak multi-tasking machines have been well received by customers all over the world. Equipped with the MAZATROL MATRIX and many newly developed features, Multi-tasking machines provide innovation to 21st century manufacturing industry. From raw material to finished component in a single machine set-up: "DONE-IN-ONE".
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SKL vertical lathes and vertical turning centers
The SKL vertical lathes are manufactured in three sizes with table diameters of 800, 1.000 and 1.250 mm. These machines are different from all other machine types manufactured in TOSHULIN, a.s. They consist of the welded frame formed by the bed, by the columns, by the railhead and by the ram. The machine cross rail provides the connection between the columns in a very effective way. It is fixed together with these columns. Moreover, the two-column conception enables to increase considerably the swing for machining towards the table diameter.
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