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Multicyl offers a series of cylinders and cages which are designed to provide an affordable, safe, and efficient production option for tube notching. With few exceptions, tube notching is usually performed with a short stroke Multicyl powering tooling with an internal mandrel which punches from the inside out. Although many notch profiles are possible to punch with a Multicyl system, by far the most common is the right angled cope notch in either round or shaped tubing. The most popular way to achieve this is to use standard two hit notch tooling which is available from Multicyl or most unitized tool shops.
Combining this type of tooling into a Multicyl system creates a work station
in which the operator first notches one side then inverts the tube to notch the opposite side. The speed and simplicity of Multicyl allows the operator
to complete the part in about 4 seconds.
In cases where the part volumes are high we can offer a second tube notching alternative; the double notch system. This notching option uses a tooling system designed for use specifically with Multiyl and is custom built to suit each application. Similar to the double tube punch application, this system uses set-up of opposing Multicyls which are cycled together producing the finished part in one machine cycle, or about 2-3 seconds.
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The introduction of the hydraulic angle notching range is a logical result of HACO's goal to offer a complete range of high precision, reliable and affordable sheetmetal working machinery. Our long experience as a manufacturer of hydraulic pressbrakes and shears has been applied in the development of these machines.
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As the leading manufacturer of machines for processing aluminium and PVC profiles, we supply matured solutions for different applications.
You have profile - we cut it !
Further saws, like Table saws, Mitre saws, Double mitre saws, Notching saws, Vee-notch and cut off saws, Automatic saws and Automatic saws with pusher cover our product range. |
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MAIN FEATURES AND PRINCIPAL EQUIPMENT
- Rigidly constructed lower frame, work table, and cutting beam
- Easy setting of notching angle by two hand wheels (HKA models)
- Automatic blade gap adjustment for all sheet thicknesses
- Squaring guides with scales and angle gauge
- Self-lubricating, precision guides for burr-free cutting
- Extended work table with t-slots
- Footswitch operation
- Thermic-magnetic on/off switch with CEI and EMPI conformity
- Scrap collection drawer |
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Machines for tube notching and general grinding work. Notching is performed by bringing the tube into contact with a grinding belt by means of a unique and innovative simultaneous two-directional, transverse system. The patented quick contact roller changeover system, the resulting long life of the roller bearings, and extremely rugged construction all combine to ensure optimum machining results.
Typical applications: all situations in which two tubes are to be joined. Construction of chassis and roll-bars for race cars and go-karts, construction of chairs and tables, completion of stair handrails. |
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TYPE OF SIMASV NOTCHING MACHINES
FIXED ANGLE
AF.226/B - The fixed angle notching machine AF.226/B has a compact structure, and a shearing head in GS500 fusion [ ... ]
AF.228/B - The fixed angle notching machine AF.228/B has a compact structure, and a shearing head in GS500 fusion [ ... ]
AF.258/P - The fixed angle notching machine AF.258/P is prearranged for the mounting of the punch head. The shearing [ ... ]
VARIABLE ANGLE
AV.226/B - The variable angle notching machine AV.226/B boast a solid structure, a shearing head in GS500 [ ... ]
AV.226/PA - The AV/PA version is predisposed for the mounting of a punching head for carrying out drilling, beading, [ ... ]
LC.1025 - The variable angle notching machine LC series, with variable angle from 30° to 135°, boasts [ ... ]
AV.180° - Subject of a Simasv patent, the AV180° series is the only machine on the market with a cutting capacity [ ... ]
The heart and essence of these machines lies in the blade group. The company patented the self-adjusting blade system, fruit of a long design study aimed at offering a completely innovative and sought-after product
With its line consisting of twelve models, the company has demonstrated its willingness to provide a solution to any specific market request.
As well as offering fixed and variable angle models, the Simasv notching machines are also available with punch heads, variable blade lengths (between 220 and 250 mm) and a cutting capacity of thicknesses up to 10 mm.
The adjustment of the blade opening in variable angle models varies from 30° to 140°, going up to 180° in the patented AV180 model. |
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AF226B
The fixed angle notching machine AF.226/B has a compact structure, and a shearing head in GS500 fusion with downwards movement. The workbench is fitted with conical slots for housing of the squares. The conical form of the slots has been especially designed to give greater rigidity to the squares to guarantee greater precision. Subject of a Simasv patent, the most important characteristic is the automatic adjustment of the slack between the blades from 1 to 6 mm in thickness. The cut may start from the tip of the blades, and the auto-adjustment system between the upper and the lower blades allows simultaneous cutting of different thicknesses.
AF228B
The fixed angle notching machine AF.228/B has a compact structure, and a shearing head in GS500 fusion with downwards movement.
The workbench is fitted with conical slots for housing of the squares. The conical form of the slots has been especially designed to give greater rigidity to the squares to guarantee greater precision.
Subject of a Simasv patent, the most important characteristic is the automatic adjustment of the slack between the blades from 1 to 8 mm in thickness. The cut may start from the tip or the base of the blades (for thickness from 6 to 8 mm.), and the auto-adjustment system between the upper and the lower blades allows simultaneous cutting of different thicknesses.
see also AF258B => MULTI NOTCHER |
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SIMASV NOTCHING MACHINES WITH FIXED AND VARIABLE ANGLE
AF258P
The fixed angle notching machine AF.258/P is prearranged for the mounting of the punch head.
The shearing head is mounted on rigid columns to prevent load oscillation of the head during the punching phase. However, during the notching phase the shearing head must be able to oscillate in the four directions to allow the auto-adjustment of the upper blades with respect to the lower ones. For this purpose two locking levers are set to the rear of the machine with the function of blocking or unblocking the head depending on whether the machine is punching or notching.
AV226PA
The auto-adjustment patented system between the upper and the lower blades allows simultaneous cutting of different thicknesses.
The AV/PA version is predisposed for the mounting of a punching head for carrying out drilling, beading, nibbling, shutter slits, straight cuts and so on. There is also the option of activating the cutting or punching unit via the special reversing button.
The cutting capacity of variable angle notching machine is of 6 mm. thickness, and the cutting angle can be adjust from 30° to 140°.
Subject of a Simasv patent, the most important characteristic of the variable angle notching machine AV.226/PA is the automatic adjustment of the slack between the blades from 1 to 6 mm in thickness. The cut may start from the tip or the base of the blades, and the auto-adjustment system between the upper and lower blades allows simultaneous cutting of different thicknesses. The machine is equipped with hydraulic blade blockage. |
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AV226B
The variable angle notching machine AV.226/B has a solid structure, a shearing head in GS500 fusion with downwards movement, and the workbench is fitted with conical slots for housing of the squares.The conical form of the slots has been designed especially to give greater rigidity to the squares to guarantee greater precision.The cutting capacity of variable angle notching machine is of 6 mm. thickn., and the cutting angle can be adjust from 30° to 140°. Subject of a Simasv patent, the most important characteristic of the variable angle notching machine AV.226/B is the automatic adjustment of the slack between the blades from 1 to 6 mm in thickn..
LC1025
The variable angle notching machine LC series, with variable angle from 30° to 135°, has a robust C-shaped structure capable of supporting even sizeable loads. In fact it is one of the few on the market capable of cutting sheet metal up to a thickness of 10 mm, guaranteeing perfect cutting even on elevated thicknesses.The mobile group is well guided and blade slack is adjusted mechanically via two pawls set at the front of the machine.
AV180
A Simasv patent, the AV180° is the only machine on the market with a cutting capacity of up to 180° without moving the sheet metal from one angle to the other, and it is for this very characteristic that it lends itself to use in automatic lines and in CN. The shearing head in GS500 is mounted on 4 anti-flexion columns and the robust supports on the head and under the workbench guarantee absolute machine rigidity. The direct frontal reading of the cutting angle avoid laborious calculations between the blades and the squares.
see also AV/PA under MULTI NOTCHER |
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OLEODYNAMIC NOTCHING MACHINE WITH FIXED ANGLE.
With cylinder positioned on the centre of the cut area, that gives the machine high rigidity and avoids misaligned loads on the self-lubricated multiple guides.
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With movable head, with cylinder positioned on the centre of the cut area, which gives the machine high rigidity and avoids misaligned loads on the self-lubricated multiple guides.
With special reverse blades on request, it is possible to shear a thickness of 6 mm. up to an angle of 30°. Pre-fitted for monitoring by electronic positioners.
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- Oleo dynamic working through two cylinders to guarantee a constant and smooth notching.
- A large and rigid worktable with directional triple functions engraved brass scales for measuring the various types of notches.
- Squaring guides equipped with reference holes every 15°.
- Engraved protractor.
- A head configuration allowing cuts longer than the blade length.
- Internal stroke to turn the notching machine into a small shearing machine in order to get straps with a maximum length of 200 mm.
- Automatic blade gap adjustment (it's an optional in FA200/4 model)
- A cutting zone protection sheet in Polycarbonate that gives you uninhibited sight of the working area while assuring your maximum safety.
- Swarf collecting box
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| The Schiavi - Fim line of notching machines includes fixed-angle models with the possibility of notching sheets having a thickness of up to 8 mm and variable-angle models able to notch sheets up to 6 mm thick. |
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Technical description:
- Fixed angle blades positioned at 90° with 14 tons of solid hydraulic power.
- Automatic blade gap adjustment (European Patent),to ensure perfect cuts in a wide variety of materials and thickness (from 1 to 6.5 mm). You eliminate the burr and the manual blade adjustment. This leads to more productivity and less time loss.
- Absolute rigidity is provided by our monoblock Meehanite® steel casting (65kg/mm²) incorporating a heavy duty 3-guide system assures unmatched cutting precision and blade life.
- Reversible blades in K110 / D2 positive cutting direction (cutting from the front edge) or negative cutting (cutting from the rear edge). This gives you the benefit of additionally longer tool life.
- You may select between single step mode or step by step mode (inching function). This allows you to easily copy reference parts or work with special applications.
- Unlimited length trimming is possible with the position of the side guides perfectly aligned with the blades. As you feed the material along the fixture in front of the blade it is guided in line along the rear of the blade.
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| Whether you choose a fixed angle notcher or a variable angle notcher, by adding the optional Multi-Station you can greatly increase the variety of tasks and shapes your jobs require (notching, punching, bending, radiousing). |
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Notching station:
- The Oleo dynamic working through 2 cylinders and 5 guides allows an absolute rigidity of the notching group and guarantees the chance of notching without removing the punch in the punching station.
- Automatic adjustment of the blade gap from 1 mm to 6 mm
- Blade holder sector blocking through 8 cylinders and a safety device preventing the machine from any movement when the blades are released.
- A large and rigid worktable with directional triple functions engraved brass scales for measuring the various types of notches.
- Fixed alignment of the upper and lower blades with rectified guides in order to guarantee parallel movements among the blades.
- Squaring guides equipped with reference holes every 15°.
- A configuration of the blades-holder head allowing upper cuts longer than the blade length.
- 9 T slots of which 6 are equipped with brass scales on the working table to enable the operator to use disappearing references and to obtain complex notching.
- The machine is equipped with an electronic stroke adjuster with digital reading
- A cutting zone protection sheet in Polycarbonate that gives you uninhibited sight of the working area while assuring your maximum safety.
- A control board from which it's possible to select the single stroke working or shot working in order to make it easy to personalize and optimize the time thanks also to the electronic stroke adjuster which sets a limit to the stroke to a pre-arranged position according to the requirements.
- Internal stroke to turn the notching machine into a small shearing machine in order to get straps with a maximum length of 200 mm.
- The machine is equipped with 2 boxes to collect the swarf
Punching station:
- A quick change tool holder model Trumf, Rainer or Fim production model.
- Neck depth: 300 mm
- Punching machine: 20 Tonnes
- Electronic device to reduce the down stroke speedness and let the operator carry out even complex workings like small bendings and deformations.
- An optional special adapter to house bending tools up to a maximum length of 415 mm or 830 mm.
- Brass scales for the two axis reading.
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Technical description:
- Variable angle blades adjust between 30° and 140°. For variable angle notchers with multi attachment the angle can be changed non symmetrical individually for each side.
- Automatic blade gap adjustment (European Patent) to ensure perfect cuts in a wide variety of materials and thickness’ (from 1 to 6.5 mm). You eliminate the burr and the manual blade adjustment. This leads to more productivity and less time loss.
- Absolute rigidity is provided by our monoblock Meehanite® steel casting(65kg/mm²) incorporating a heavy duty 3-guide system assures unmatched cutting precision and blade life.
- Reversible blades in HSS (high speed steel) are available in 30° and 60° with either positive cutting direction (cutting from the front edge) or negative cutting (cutting from the rear edge). This gives you the benefit of additionally longer tool life.
- You may select between single step mode or step by step mode (inching function). This allows you to easily copy reference parts or work with special applications.
- Unlimited length trimming is possible with the position of the side guides perfectly aligned with the blades. As you feed the material along the fixture in front of the blade it is guided in line along the rear of the blade.
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V505-3 Punching & shearing system
Due to both punching units of the V505-3 being fitted with a triple punch station this angle line is a very flexible system. The V505-3 is highly recommended for producing angle steel especially for transmission towers. For the positioning of angles the V505-3 is, just like the V505-1, executed with a measuring system with feeder rolls. The features of this measuring system include a high positioning speed and an unlimited processed outfeed length.
Angle steel
Dimensions: min. 50 x 50 x 4 mm - max. 180 x 180 x 16 mm
Flat steel
Dimensions: min. 80 x 8 mm - max. 200 x 15 mm
VPC 650/3 Punching machine
Capacity: 650 kN
Number of punching machines: 2
Number of punch tools each machine: 3
Punch ø / material thickness: 31 mm / 16 mm
VHS 2400 Angle steel shear
Capacity: 2.400 kN
Width / material thickness: 180 x 180 mm / 16 mm
Options
VN 1/36 Numbering unit
Characters: 1 x 36
Character height x imprint: 10 x 1 mm
VM 6/8 Numbering unit
Characters: 6 x 8
Character height x imprint: 10 x 1 mm |
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1250 F1 INDEX PUNCHING NIBBLING MACHINE WITH PATENTED FRONT PUNCH LOADING
• HEAVY AND STURDY C-STRUCTURE.
• C-Axis (INDEX) with 360° rotation of all punches and dies by means of reduction gear units and oil-lubricated worm screws with the highest precision and zero backlash.
• Extra large monolithic punching head firmly plated onto the rigid C-structure of the machine and special low pressure hydraulic unit.
• Fast Tool Change “frontal” to the machine guaranteeing maximum precision and long life of to the punches and the Multitool Amada® and continuous optimization in their loading times (4 seconds only).
• HYDRO SPEED system – 800 hits/minute (OPTION).
• High level of accuracy and repeatability in working processes, even in offsets and on sheetmetal up to 5/6 mm thick.
• Automatic lubrication system guaranteeing high-quality processing and protection of punch and die.
• Axes guided by double linear guides with double high precision ball screws.
• Two hydraulic locking clamps to lock sheet metal, operated either by electric foot pedal or by CNC and double safety system to prevent from clamps impact. This system safeguards the machine during wrong operations.
• Industrial-type CNC with anti-glare color LCD-TFT 10.4”
• Mobile control unit that can be moved outside working area.
• User-friendly programming SOFTWARE with toolbar icons Editor, personalised management of 10 multitools MT4-MT6-MT8 (4, 6 or 8 tools each one) with tool change and punch-travel adjustment controlled directly by CNC. |
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TWIN is a punching line with hydraulic units, two opposing heads and adjustable stroke. TWIN punches tubes up to 9000 mm.
Its ring structure avoids flexures, achieving a high accuracy and granting a long life of the tooling.
TWIN grants a growth in production by the high punching speed, the very fast feeder and the quick lock tooling. It can punch blind and through holes on two pipes at the same time; it can also work with a single head and punch both the edges of the tubes.
If needed, TWIN can be equipped with an automatic loading and unloading bar magazine with manipulators and pneumatic or mechanical ejection of the scraps. |
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Ever since their debut in the mid '80's, these machines have generated particular interest. A well-deserved success for the company which has invested considerable resources in the development and realisation of a hydraulic notching machine, which is user-friendly yet sophisticated in its technical conception.
The heart and essence of these machines lies in the blade group. It is not by chance that the company has decided to protect its invention by patenting the self-adjusting blade system, fruit of a long design study aimed at offering a completely innovative and sought-after product
With its line consisting of twelve models, the company has demonstrated its willingness to provide a solution to any specific market request.
As well as offering fixed and variable angle models, the Simasv notching machines are also available with punch heads, variable blade lengths (between 220 and 250 mm) and a cutting capacity of thicknesses up to 10 mm.
The adjustment of the blade opening in variable angle models varies from 30° to 140°, going up to 180° in the patented AV180 model. or 1100 mm. |
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Hydraulic punching machine
equipped with two CNC controlled
axis and hydraulic clamps for plate
holding and positioning: Standard
equipment includes:
• CNC system for X-Y axis and
punch stroke control
• Hydraulic clamps for plate holding/
positioning;
• Backlighted grey tones graphic
display 240x128 pixel, membrane
keyboard for axis quotes display
and program editing;
• On board software for easy programming
of single holes, fl anges,
series of holes;
• Programs saving on CNC internal
memory for more than 100
programs;
• Quick punch changing device;
• Die quick changing device; |
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TPM3, TPM6
Taking six years of intensive research and development to perfect, AddisonMckee's range of Tube Perforating Machines provide a significant leap forward in technology. Representing the next generation in tube perforating procedures, TPM models meet or exceed exacting industry standards.
As part of the development process, special focus was placed on tool changing efficiency, with complete tool change achievable in less than 15 minutes.
Key range/feature information:
TPM3 - 75mm (3") - and TPM6 - 150mm (6") - models
Easy set-up and programming
Axes servo-controlled for simple prototype design and quantity production
Parts easily designed via user-friendly HMI system
Simple commands for custom design and placement of perforations
On-screen status bar shows amount of material removed, percentage flow and percentage of cross section removed
Unique fast-cycle rolling action for effortlessly punching 64 holes per revolution
Readily available consumable punches
Need more information about this product? Visit our Resource Center and download the following:
Spec Sheet
Case Study
Video |
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Hydraulic punching machines equipped with double effect vertical action cylinder and anti-rotation guide.
Standard version include punch and die quick changing devices. |
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The automatic plate systems are suitable to process heavy steel plates with a thickness up to 40 mm.
The CNC controlled plate processing machines are able to punch, drill, tap, centre point, deburr and mark heavy steel plates automatically.
V250 Plate punching system
The V250 plate punching system is consists of a hydraulic triple punching machine and a X-Y table with hydraulic material clamping. A drilling unit, an automatic tool changer, a numbering unit and a deburring unit can be added to the machine as an additional extra. With the drilling unit, steel plates can be provided with holes, which cannot be punched, due to the material thickness restrictions.
V200 Plate drilling system
The V200 plate drilling system consists of a CNC-controlled vertical drilling unit and a X-Y table. With the V200, steel plates, pre-cut to a certain dimension, are automatically provided with holes and screw taps. The X-Y table has a double hydraulic material clamping system. Automatic tool changer, a numbering unit and a deburring unit can be added to the machine as an additional extra. With the deburring unit the drilled holes will be deburred automatically from the underside. |
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The Voortman punching and shearing lines are mainly used by structural steel fabricators producing plates, fittings and angle steel parts.
The punching and shearing lines are equipped with as standard a punching unit with four punches and a flat steel shear with +/- 45º mitre cutting.
As additional extras the production line can be provided with an angle steel shear, a horizontal punching machine, a numbering unit and a drilling unit coupled with many other optional extras.
For the automatic processing of angles used in the manufacture of electrical transmission towers, diagonal trusses and connecting angle braces Voortman developed the angle line. The basic machine consists of two hydraulic punching machines and a hydraulic angle steel shear. Several options, such as a numbering unit can be added to the system. |
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AddisonMckee is pleased to introduce the new All-Electric TubeLouver TL5e machine. This machine provides the fastest known method for forming spiral louver patterns in tubes for use in the construction of automotive and industrial mufflers / silencers.
The TL5e is capable of forming louver patterns in tubes ranging from 35 mm (1 3/8") diameter up to 125 mm (5") diameter in stainless steel, mild steel and aluminum tubing. The machine uses an efficient patented rolling action rather than the usual high friction seen in conventional sliding and reciprocating machines. This enables significant increases in production speeds.
Key range/feature information:
TubeLouver TL5e Machine Specifications
Minimum Tube Diameter - 35 mm (1 3/8")
Maximum Tube Diameter - 75 mm (3.0")
Maximum Louver Pattern Length - 730 mm (28 3/4")
Main Cutter Linear Speed - 30 mm (1 1/8") / second
Machine Size (approximate):
Length - 1000 mm (40")
Width - 700 mm (28")
Height - 1200 mm (48")
Machine Weight - 400 kg (900 lbs)
Need more information about this product? Visit our Resource Center and download the following:
Spec Sheet
Case Study
Video |
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