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APPLICATION:
The central lubrication system WS- E is used for automatic and metered lubrication of chains, joints, rollers, hinges, etc. This system is also suitable for application with oil wetting of integral parts (engine crankshaft).
FUNCTION:
After switching on the system, the chain lubrication aggregate starts and circulates oil without pressure via the opened solenoid valve and the opened restrictor. As soon as an impulse is initiated via the existing proximity switch (optoelectronic or inductive) by the chain, the solenoid
valve closes and the oil circulation is interrupted. The main line leaving the pump and the following metering elements ZE-E are admitted rapidly with pressure. The metering elements release the stored lubricant quantity with speed to the friction points via spray nozzles (in form of a directed drop). When the chain leaves the switching range of the proximity switch, the solenoid valve opens, the pressure in the main line decreases and oil is stored in metering element ZE-E for the next lubrication cycle. The above circulation recommences.
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SKF SYSTEM 24 LAGE series
The LAGE series of the SKF SYSTEM 24 family are single point electro mechanical driven automatic lubricator systems. Suitable for a wide range of applications and operating conditions, the units are reliable and flexible in operation. Supplied ready to use straight from the box and ease of installation makes the units a perfect complement to the comprehensive range of SKF automatic lubricators.
-Electro mechanical driven makes the unit highly reliable in operation
-Available in two sizes: 122 ml (LAGE 125) and 250 ml (LAGE 250)
-Remote mounting up to 3 meters (10 ft) for grease filled units and 5 meters (16 ft) for oil filled units allows lubrication of bearings in areas with high ambient temperatures, vibration or hazardous environments
-Available filled with various high quality SKF greases and oils
-Refill sets consisting of a canister filled with SKF Grease or Oil and a battery pack help ensure reliable lubricator operation
-Flexible user adjustable dispense settings of 1, 3, 6, 9 or 12 months
-Ingress protection to IP 65 level allows the lubricator to be used in many dusty and wet environments
-Temperature independent dispense rate
-Unlike gas powered units, a maximum discharge pressure of 5 bar can be achieved over the whole lubricant dispensing period
-Easy activation using a clearly marked dial helps minimize setting errors
-Transparent lubricant container allows visual inspection of dispense rate, whilst electro mechanical functions are indicated by simple red-green LED indicators
-UL listed
-Wide range of accessories is available
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Centralised lubrication for up to 20 lubrication points
The SKF SYSTEM MultiPoint automatic lubricator LAGD 1000 is a reliable centralised lubrication system offering lubrication solutions for bearings and machinery. The LAGD 1000 uses a high-pressure pump and a progressive feeder for lubricating from 6 to 20 lubrication points. Supplied as a complete ready to use kit, all accessories required are included in the box.
- Suitable for greases from NLGI 000 to NLGI 2
-Sturdy, robust design with IP65 rating, suitable for most industrial environments
-Transparent reservoir, allows visual monitoring of lubricant level
- Progressive divider so that exactly the same amount of grease reaches each lubrication point
-1 litre (33,8 US fl. oz) refillable grease container, increases intervals between re-filling
-Extensive programming options, allowing flexibility to suit most applications
-Empty container alarm, helps reduce the risks associated with lack of lubrication
-Wide temperature range, helps meet a variety of tough operating conditions, year round
-Cycle switch function (not on battery version) notifies operator of blocked outlets so that proper action can be taken
-Battery powered version available
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Single point automatic lubricator: SYSTEM 24
Poor lubrication can considerably reduce the service life of the best of bearings. With that in mind, SKF has enhanced the performance of the single-point automatic lubricator: SYSTEM 24.
-Flexible time setting period ranging between 1 and 12 months
- High reliability and dispense rate accuracy allow fit and forget procedure until predetermined replacement date
-Transparent lubricant container allows visual inspection of dispense rate
-High capacity, compact size permits installation in restricted areas
-Redesigned non-return valve of the oil-filled SYSTEM 24 is less sensitive to vibration, minimising the risk of leakage
-Available filled with various high quality SKF greases and oils, which are especially developed for a wide range of bearing applications
-Dispense rate setting is a simple part of the installation process
-Hermetic sealing prevents ingress of dirt or foreign matter
-Allows low grease dispense rate
-Available in two sizes: 125 ml (LAGD 125) and 60 ml (LAGD 60)
-Can be temporarily deactivated
-Wide range of accessories is available
Note: SYSTEM 24® is a registered trademark of SKF USA Inc.
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The MicroCoat is a different type of stock lubrication system that lets metal stampers apply the perfect amount of oil for each job.
Contact lubrication systems like pads and rollers can be difficult to regulate, are easily contaminated, and often require significant maintenance.
In contrast, the MicroCoat is a non-contact system that applies oil as a fine, consistent film that provides complete coverage using much less oil.
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The SLX Product Range - suitable for medium to large machine tools, fixed plant in quarries, steel works, coal mines, cement works and large cranes where a choice of lubricant from SAE 90 oil to NLGI grade 2 grease is required.
The Single Line pump is an electrically operated piston pump, supplied with a 12/24v DC controller, which can be fitted with up to three pumping units. Available with 3, 6 and 9 litre reservoirs, delivering precise amounts of lubricant through progressive distribution blocks, providing the user with lubrication point versatility and reliability.
Single Line Systems, SLX Range
Lubricants incl. and up to Grade 2 grease
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MEMOLUB EPS is a single/multiple point lubricator powered by an external 4.5, 12 or 24V source.
It’s high lubricant ejection pressure of 25 bar opens up a new wide range of applications not possible with conventional systems.
MEMOLUB can be used remotely up to 8 meters from the lube point. Remote installation avoids dangerous or difficult access points. Machine stoppage for lubrication can be avoided by using MEMOLUB HPS systems. Combined with progressive distributor blocks, MEMOLUB systems are a simple and economical way of reducing maintenance costs.
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MEMOLUB FULL CONTROL is an automatic lubricator powered by batteries or by an external 24V power source for the multiple point lubrication of mechanical components.
Easy to install and to use, it allows a complete control of the lubrication and warns users from any lubrication default.
MEMOLUB FULL CONTROL is designed for lubrication of critical components or components needing a permanent control of lubrication.
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Proper lubrication is critical to bearing and machine performance. To help prevent premature failures, turn to Timken G-Power and M-Power single-point lubricators and
C-Power multi-point lubricators.
Timken G-Power and M-Power single-point lubricators deliver periodic grease or oil to bearings, chains, guideways and other industrial components. You can choose from gas-powered units or electromechanical varieties to meet your operating specifications.
C-Power multi-point lubricators are a centralized lubrication system capable of delivering grease to up to six lubrication points, effectively taking the place of six single-point lubricators. They feature remote mounting with no pressure losses for up to 16 feet and will maintain full pressure regardless of the number of lubrication points selected. C-Power also offers versatile programmability from one to 24 months.
G-Power, M-Power and C-Power canisters can be filled with Timken-formulated lubricants or many types of commercial lubricants, although oil is not compatible with C-Power units. A full line of accessories - including brackets, clamps, brushes, fittings and hose extensions - ease installation and offer a host of mounting options for hard-to-reach locations.
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MEMOLUB EXII3GD is an autonomous single/multi point electro-mechanical lubricator designed for places where an atmoshpere which could explode due to gases and/or dust can occur. It's high lubricant ejection pressure of 25 bar opens up a new wide range of applications not possible with conventional systems.
MEMOLUB EXII can be used remotely up to 8 meters from the lube point. Remote installation avoids dangerous or difficult access points. Machine stoppage for lubrication can be avoided by using MEMOLUB EX. Combined with progressive distributor blocks, MEMOLUB systems are a simple and economical way of reducing maintenance costs.
MEMOLUB EX is a refillable lubrication system : simple and easy repleacable cartridge packs are available in three sizes, 120cc, 240cc and 480cc.
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The MEMOLUB HPS system is an autonomous single/multi point electro-mechanical lubricator. It's high lubricant ejection pressure of 25 bar opens up a new wide range of applications not possible with conventional systems.
MEMOLUB can be used remotely up to 8 meters from the lube point. Remote installation avoids dangerous or difficult access points. Machine stoppage for lubrication can be avoided by using MEMOLUB HPS systems. Combined with progressive distributor blocks, MEMOLUB systems are a simple and economical way of reducing maintenance costs.
MEMOLUB is a refillable lubrication system : simple and easy repleacable cartridge packs are available in three sizes, 120cc, 240cc and 480cc.
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Ideally suited for plant in continuous operation: Steel Works, Cement Works, Rolling Mills, Large Cranes and Sewage Processing.
Designed for heavy duty performance and reliability, these multi-line radials are equipped with integral pumping units which deliver an adjustable volume of lubricant to each bearing feed line.
A maximum of 30 outlets is provided. Additional points may be covered by distribution blocks.
Radial Systems
MR/AF Range
Lubricants incl. Grade 2 grease
Ideal for larger installations such as steel works, fixed plant and coal mines
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The automatic multi-line AX Range provides centralised lubrication at a fraction of the cost of conventional grease systems. They are constructed of waterproof and corrosion resistant materials, making them ideal for all types of industry and can be used on applications with up to 60 points where a multi-line system can be installed.
The AX Range are of self contained, automatic, electrically driven pump units, available with a maximum of 60 outlets in a choice of 110 or 240 volt rating. Larger models for special applications can also be supplied.
Integral pumping units deliver a precise volume of lubricant to each bearing feed line and in the event of accidental damage to one line the remaining lines are unaffected.
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These hydraulic pump units are for the closed circuit lubrication of special machines.
They are tailor-made to designs developed with the design offices of our industrial clients.
The CMtec positive-displacement pump carries the lubricant in a closed circuit between the machine to be lubricated and the oil sump of the lubrication unit. The assembly forms a self-contained unit that may be mobile.
These units are fitted with :
· Closed oil sump
· Filler breather
· Suction tube with oil strainer
· Visual level indicator with thermometer
· Motor-pump unit
OPTIONAL EXTRAS
· Air cooler
· Filtration system
· Heated tube
· Pressure control gauge
· Other tailor-made options available on request
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The Lubeplus GX is ideally suited to mechanical applications and plant used in the food processing, packaging and printing industries. Can accommodate systems with up to 200 lubrication points.
Lubeplus GX is designed to operate with a positive displacement unit (PDU) or with metering flow unit systems. The lubricator is available with a wide combination of condition monitoring features and a choice of 'with' or 'without' microprocessor control.
Gear Pump operation
Max. operating pressure 25 bar
Can use Oil or fluid grease
Available in 3 or 6 litre reservoirs.
Supply voltages 110v or 240
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APPLICATION:
The type oil gear pump AD-L is ideally suited in single-line centralized lubrication systems. In these systems, lubricant is being delivered intermittently under pressure (pressurizing - and relief cycles) through the main feed lines towards the meter elements installed downflow and
from there through the lube lines to the points of application.
FUNCTION:
The oil lubricator basically consists of a gear pump with A.C. single-phase motor, the oil reservoir, the electronic control unit and a valve which ensures that the line is depressurized when the A.C. single-phase motor is switched off (relief cycle). An integral pressure relief valve is opened as soon as reaching a pressure of 2 MPa (20 bar) thus protecting the oil gear pump from damage in the event of an overpressure situation occuring. After relief the main line, the valve maintains a resudial pressure of approx. 0.08 MPa (0.8 bar) and thus prevents that the main line runs empty. The entire system is either time- or pulse controlled, at choice.
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They are backed by more than 70 years of experience in pump and air system technology, and include models specifically designed for popular applications.
They include:
Oil Pumps & Packages: Piston and diaphragm pumps to handle all types of motor oil, gear oil, and transmission type fluids. These pumps are designed to pump from different sized drums and tank units.
Grease Pumps & Packages: Grease pumps and pack
ages designed to handle different drum sizes and applications in the workplace.
Specialty pumps: Pump designed for the purpose of evacuating and filling tires with calcium chloride ballast solution. Fuel antifreeze/water blending pump
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The automatic lubricator simalube provides all possible kinds of lubricating points with lubricant. 24 hours, day in, day out. Roller bearings which are not lubricated sufficiently or wrongly drop out long before they have reached their expected product life. simalube lubricators guarantee a consistent supply of lubricant in the pre-adjusted proportioning. Shutdown times are decreased and costs in comparison to time-consuming lubrication by hand are clearly reduced.
Within seconds simalube is fixed to the lubricating point. On commissioning, a gasproduction cell is activated which presses the lubricant on the lubrication point through the release of hydrogen gas. The lubricating amount can be steplessly adjusted by means of an Allen key.
Filled with oil, simalube is applied for the automatic lubrication of chains, open gears or guide rails for example.
simalube convinces through:
· Reliability
· High efficiency
· Universal use
· Refillability
· Best environmental compatibility
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TYPICAL APPLICATIONS
STOCKLUBE SYSTEMS
The systems consist of a lubricating head assembly and a pump and tank unit. Lubricating heads are available in three sizes for maximum sheet width of 6, 12 and 24 inches and are adjustable for stock thickness up to 3/16 of an inch.
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MicroCoat® Lubrication Systems
The MicroCoat is a different type of stock lubrication system that lets metal stampers apply the perfect amount of oil for each job.
Contact lubrication systems like pads and rollers can be difficult to regulate, are easily contaminated, and often require significant maintenance.
In contrast, the MicroCoat is a non-contact system that applies oil as a fine, consistent film that provides complete coverage using much less oil.
* Prevent tool damage
* Extend tool life up to 300%
* Cut oil use an average of 70% or more
* Increase press speed
* Eliminate pressroom mist and puddles
* Reduce VOC's
* Reduce or eliminate parts washing
* Reduce hazardous waste and disposal costs
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Features:
1. Squirts lubricant from nozzles - The lubricator squirts lubricant into conveyor wear areas.
2. Dispenses "all "lubricants - The lubricator squirts ISO 2 through ISO 100 lubricants.
3. Operates in either direction of conveyor travel - The lubricator operates in either conveyor travel direction so it can be installed with its "front" accessible where you want it on the conveyor.
4. Includes microprocessor controller with operator interface - The lubricator has an advanced microprocessor with programmable display screen to allow lubrication based on counting complete conveyor circuits.
5. Powered by compressed air - Compressed air is common in most industrial facilities and is the best source of energy for the reciprocating piston motions necessary to accurately measure and squirt lubricants.
6. Adjustable positive displacement dispensers - Because not all conveyor components require identical amounts of lubricant, the lubricator should have an adjustable positive displacement measuring dispenser for each lubrication point.
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perma CWL-System
The perma CWL-kit is an automatic lubrication discharge system designed for the lubrication of wheel flanges on cranes. It consists of a perma STAR VARIO with a L250 LC-unit and a CWL Applicator Assy.
Inside the Applicator Assy, the special lubricant is transported to the spring loaded Applicator insert. The insert applies the lubricant to the wheel flange. Turning of the crane wheel will then transport the special lubricant from the lubricated wheel flange to the side of the sliding rail. This reduces the wear of the wheel flanges and extends the operating life-time of the crane.
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The S 10 Oil Drop Dispenser consists of a 2-litre metal
tank whereas the S10 is a toughened 10-litre
plastic tank.
Both are mounted on a frame to be secured to the
machine. The oil reaches the upper per and lower rollers
either in measured drops or in a continuous flow at a
pressure of 0.5 bar. This is achieved by feeding
compressed air into the tank via a quick release coupling.
The flowcontrol valves allow the oil flow to the upper
and lower rollers to be controltrolled separately.
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Information about the condition of the lubrication point (temperature and vibration) is stored and analyzed. When the pre-definded tolerance limit is exceeded, perma PRO TEC sends a signal to the lubricator. At the same time, it initiates additional discharge impulses.
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perma STAR CONTROL IMPULSE immediately supplies the lubrication point with oil or grease and works precise and temperature independent. The unique feature of perma STAR CONTROL IMPULSE is its connection to machine-control which also turns it ON and OFF.
Therefore it is especially useful on equipment where lubrication is to take place only when the machine is in operation, and where a feedback signal to PLC is required.
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Electrically operated Pump of 12V/24V DC It has built-in reservoir. These type of pumps are quite accepted on earthmoving equipment like shovels, dumpers, excavators, buses and trucks. These pumps have different plunger pumps which are connected to the secondary block on the chassis. Normally 3 plunger pumps are sufficient to cover 25-30 points. The pump is so designed that no foreign particle goes into its reservoir The reservoir once filled with grease is sealed with lock and key arrangement.
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Linear motion made maintenance-free with K1 Lubrication Units. These patented units provide long-term maintenance-free operation especially in environments where grease replenishment is undesirable or where grease is easily washed away. Fresh, continuous oil flows onto the rail or shaft during operation.
Effective in environments where the lubrication is washed away or difficult to apply
Available only on NSK linear motion components including Linear Guides, Ball Screws, Monocarriers and Robot Modules
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John Crane Safematic has developed Automatic Lubrication Systems for industrial applications to prevent damage to production machinery and prevent production breaks caused by machinery failure. They are mostly used in the pulp and paper industry, mechanical wood-processing industry and the food industry. Lubrication systems can be designed to lubricate separate machines or complete departments. Safematic lubrication technology is at its most comprehensive, the Safematic Mill WideTM concept that can be integrated into the central maintenance system. Safematic Automatic Lubrication Systems bring significant benefits:
Fewer shutdowns and production losses. According to our experience, automatic lubrication reduces bearing failures by more than 50% compared to manual lubrication
Significant savings in repair and spare part costs.
Up to 70% savings in lubricant costs due to accurate timing and dosing of lubricants
John Crane continues to develop the Safematic range of lubrication equipment using applications experience, leading edge technology for centralised greasing and centralised oiling systems. In addition, Safematic offers circulation lubrication systems where lubricant is also used for heat transfer purposes.
The Safematic product range is reliable, flexible and easily to expand. Safematic lubrication systems are an economic solution for effective lubrication for all industrial environments.
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