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MCCS-3000 Wash, Rinse, Blow-Off
Standard Description:
JRI's Modular Conveyorized Cleaning Systems are our premier line of pass-through cleaning units. Available as modular units, these systems can be purchased as part of a complete cleaning solution.
The MCCS-3000 is our wash, rinse, and blow-off unit and includes a host of refinements that will make this one of the most reliable machines on your floor. With a compact footprint, 200 gallons of solution capacity for each tank, an powerful regenerative blow-off system, and our generous pump and heat offerings, this machine is a full production cleaning machine!
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Modern plastic producers spend ever-increasing amounts of money on more and more complicated tooling which still has to be cleaned to maintain product quality. Techne approached this problem some years ago and now have a range of equipment designed to remove unwanted material from production hardware without damage to the part(s) being cleaned. The Fluidised Bath is a thermal process that degrades plastic residues to carbon and comes away from the bath as CO2. This fast cleaning process enable costly machinery to be put back into production with the minimum delay. Baths operate from a factory air supply or if required inert gases such as nitrogen, full range of fume treatment apparatus is available.
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The Sword Brush™
is a cost-effective and flexible solution for the single-sided cleaning of flat and vaulted surfaces. Due to its narrow design, it may easily be integrated into existing transport systems.
Space-saving complete systems with height adjustment (= adaptation to material's thickness) may effectively clean bigger boards from above and from below. The material contact area of the linear brush may be arranged on a pressure buffer that is situated next to the linear brush guide. This will enable the Sword Brush to adapt to wavy contours. A constant wiping force onto the surface can thus be maintained. The height adjustment will secure one or two Sword Brushes in a parallel position.
A separate Ingromat(tm) regulator and filter unit facilitates dosage and indication of the Ingromat(tm) fluid. It also regulates the pressure buffer. Sword Brushes are available in different working widths.
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Sediment Screens, made of 26-gauge premium coated steel, rest at the bottom of the tank to catch grime as it settles and allows for easy cleaning during solvent change.
Parts Basket, constructed of 26-gauge premium coated steel, speeds parts washing by carrying numerous smaller parts to be washed in a single action.
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The Platinen-Cleaner Evomat 05
cleans blanks, tailored blanks, moulded blanks or aluminium blanks before the infeed into a press line.
The Evomat is a Cleaner that is placed on a chassis that also serves as an oil and debris collector. The Cleaner will effectively remove particles that damage the surfaces during the deep-drawing and the pressing processes. It will not degrease the surface. However, the wiping movement of the linear brushes will homogenise the basic grease layer on the blanks' surfaces.
Due to its narrow footprint and the possibility to adapt to different transport speeds, the Evomat Cleaner may also be integrated into existing press lines. It is available in different working widths.
The initial and maintenance costs of an Evomat Cleaner are considerably lower than the respective costs of a traditional washing machine.
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Cleaning machine GTR
for pre- and fine cleaning
effective aspiration
feed roll for uniform product distribution
robust and quiet running eccentric drive
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ROTARY BLOWING AND FEEDING TABLE SA1200
The standard ROTARY BLOWING TABLE SA1200 is provided with:
- Stainless steel feeding plate for placing of bottles.
- Stainless steel rotary plate that transfers the bottles to a vertical star wheel for cleaning operations. It includes a stainless steel plate on which the operators loads the bottles.
- Star wheel with horizontal axe that handles the bottles during the cleaning operation. During the wheel rotation a set of special nozzles blow filtered compressed air in the bottles.
- Automatic discharge of the bottles.
- Safety guards with interlock micro-switches at doors.
- Strong and solid stainless steel machine frame, adjustable in height and provided of feet with pads and caster wheels.
- Driving group with adjustable speed.
- Electrical plant and suitable controls.
- Filtered compressed air circuit for internal bottle cleaning. It includes a filter housing made of stainless steel and cartridge filter.
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Vapor.Net electric automatic machines have from 2400 to 6000 watts, come equipped with multiple safety devices, and carry a CE PED 97/23 certificate.
Another outstanding feature is that Vapor.Net cleaning machines create a continuous flow of steam which means you never have to stop, not for a second, thanks to the external refillable water tank.
There are semi professional models – 2000 to 2800 watts – made entirely of ABS plastic that come with a wide assortment of accessories.
Models 3000/4000/6000 that come with or without a vacuum to pick up the remaining water also have a system for introducing detergents or disinfectants to the steam for increased effectiveness in dealing with the most difficult soil conditions.
* Steam up to 170 with the model 6000
* Body in ABS or Stainless Steel for the 3/4/6 series
* Wide selection of accessories; a 5 metre tube; controls on the handle
* Continuous steam through automatic refilling of the boiler
* Tank for mixing steam with detergents or sanitizers
* CE PED 97/23 certification
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HIGH PRESSURE WATER/STEAM JET CLEANERS
These water/steam jet washers are built with state-of-the-art technology using triple plunger ceramic coated pumps for long, continuous working without any problems. Ceramic coated plunger based pumps have a long life too.
The machines have several built-in safety and performance features, like relief valve, by-pass valve, auto-shut-off, temperature controller, auto-fuel shut-off, etc. Available in a wire range of models - small for home and commercial use, larger models for industrial use, models with on-board water tanks, diesel/kerosine engine run models, steam jet models with on-board boiler, etc.
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The UES tank systems are offered in a modular construction with flexible tank volumes from 4 kg - 105 kg and selectable hose connections from 2 to 16.
The electronic control with LED display, 4-line display or large-surface touch screen with multi-lingual display, enables simple operation of the hot glue system.
A wide range of options are available for optimum integration - from the removable display through to the additional pump. Integrated signal and control contacts enable communication with the central production control.
The tank systems are connection-compatible with Nordson® or other systems.
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ENVIRO WASH a fountain of degreasing which combines the properties of a powerful solution of cleaning of neutral pH and the principle of biological breakdown of the organic stains.
It makes it possible to regenerate the grease-remover uninterrupted by transforming oils and greases into water and CO2 by the action of bacteria of class 1.
This concept relieves the stresses of management relating to the use of solvents
Moreover, ENVIRO WASH contributes to the reduction of the emissions of COV in the atmosphere
ENVIRO WASH is voted by plebiscite by the largest actors of industry: manufacturers and subcontractors car, leaders of aeronautics, the plasturgie, agro-alimentary,...
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The Mistral Series of blowing tables are suitable for the dry cleaning of bottles and containers that do not need cleaning with water or detergents but rather the removal of solid granular or dusty solids by a sterile air jet.
The Series includes machines from medium to high speed capacity, up to 340 pcs/min.
The MISTRAL X12 blowing table is designed for the dry cleaning of sample tubes and at the same time it performs the function of feeding the containers to downstream machines or to a complete processing line.
Output up to 120 pcs/min.
MISTRAL Y16/Y20 models feature a particular blowing cycle due to the possibility of placing the containers upside down with the mouth fit on the suction bushings.
During the continuous turret rotation, blowing needles are inserted into the overturned containers, while the suction bushings, coaxial with the needles, close off the mouth and allow the immediate withdrawal of air and impurities.
The blowing action is intermittent, in order to obtain a more thorough cleaning.
MISTRAL Y16 can reach an output of up to 250 pcs/min while MISTRAL Y20 reaches a speed of 417 pcs/min.
MAIN CHARACTERISTICS
- Automatic in-feed system from bulk for plastic bottles
- Automatic feeding systems from turning table or hopper loading for unstable containers
- Possibility of applying cleaning and simultaneous suction of impurities to any type of cylindrical containers, either glass or plastic
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The Goodway Vapor-Steam Cleaner kills germs on contact. It heats tap water in its boiler to 330F (166C), producing a dry vapor-steam with an adjustable pressure of 0-90 PSI (0-6.2 BAR) and an output temperature of 290F (143C).
How it works. When vapor-steam touches a cold surface it expands, explosively loosening dirt, grease and grime. Its high heat instantly kills bacteria, fungus, mold, mildew and other micro organisms without the use of harsh chemicals. The adjustable pressure allows the operator to release sufficient vapor-steam to thoroughly clean any surface without reduced visibility. The unit comes with a chemical-injection system for additional cleaning power. Specially designed cleaning tools and accessories allow the cleaning of not only flat surfaces, but also of cracks and crevices where dirt and micro organism contamination would be difficult or even impossible to remove by any other method.
GVC-2200V Vapor-Steam Cleaner with chemical injection and a built in vacuum.
Specs
. Input Power: 20 amps, 115 V, 60 Hz AC
. Boiler: Maximum 2,200 W
. Output Steam Pressure: Adjustable, 0-90 PSI (0-6.2 BAR)
. Output Steam Temperature: 290F (143C)
. Dimensions: 38" (970mm) high x 16" (410mm) wide x 24" (610mm) deep
. Weight: 53 lbs (24 kg) net dry
Features
. Stainless steel construction - long life
. Auto-shutoff - no cool down needed to add water
. Stainless steel boiler - no depressurization needed after use
. Adjustable vapor-steam pressure - matches application
. Chemical-injection - additional cleaning power
. Multiple cleaning tools - ideal for flat surfaces, cracks and crevices
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The CIP unit, together with our cleaning fluids, facilitates cleaning of the plates in an efficient and caring manner, without reassembling of the plate heat exchanger. The CIP unit is therefore a good investment when reliability centered maintenance is applied to secure your production. The unit can be used for cleaning of anything from evaporators, steam-boilers, hot water circuits etc.
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