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Modern plastic producers spend ever-increasing amounts of money on more and more complicated tooling which still has to be cleaned to maintain product quality. Techne approached this problem some years ago and now have a range of equipment designed to remove unwanted material from production hardware without damage to the part(s) being cleaned. The Fluidised Bath is a thermal process that degrades plastic residues to carbon and comes away from the bath as CO2. This fast cleaning process enable costly machinery to be put back into production with the minimum delay. Baths operate from a factory air supply or if required inert gases such as nitrogen, full range of fume treatment apparatus is available.
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Cleaning machine GTR
for pre- and fine cleaning
effective aspiration
feed roll for uniform product distribution
robust and quiet running eccentric drive
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ROTARY BLOWING AND FEEDING TABLE SA1200
The standard ROTARY BLOWING TABLE SA1200 is provided with:
- Stainless steel feeding plate for placing of bottles.
- Stainless steel rotary plate that transfers the bottles to a vertical star wheel for cleaning operations. It includes a stainless steel plate on which the operators loads the bottles.
- Star wheel with horizontal axe that handles the bottles during the cleaning operation. During the wheel rotation a set of special nozzles blow filtered compressed air in the bottles.
- Automatic discharge of the bottles.
- Safety guards with interlock micro-switches at doors.
- Strong and solid stainless steel machine frame, adjustable in height and provided of feet with pads and caster wheels.
- Driving group with adjustable speed.
- Electrical plant and suitable controls.
- Filtered compressed air circuit for internal bottle cleaning. It includes a filter housing made of stainless steel and cartridge filter.
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The Mistral Series of blowing tables are suitable for the dry cleaning of bottles and containers that do not need cleaning with water or detergents but rather the removal of solid granular or dusty solids by a sterile air jet.
The Series includes machines from medium to high speed capacity, up to 340 pcs/min.
The MISTRAL X12 blowing table is designed for the dry cleaning of sample tubes and at the same time it performs the function of feeding the containers to downstream machines or to a complete processing line.
Output up to 120 pcs/min.
MISTRAL Y16/Y20 models feature a particular blowing cycle due to the possibility of placing the containers upside down with the mouth fit on the suction bushings.
During the continuous turret rotation, blowing needles are inserted into the overturned containers, while the suction bushings, coaxial with the needles, close off the mouth and allow the immediate withdrawal of air and impurities.
The blowing action is intermittent, in order to obtain a more thorough cleaning.
MISTRAL Y16 can reach an output of up to 250 pcs/min while MISTRAL Y20 reaches a speed of 417 pcs/min.
MAIN CHARACTERISTICS
- Automatic in-feed system from bulk for plastic bottles
- Automatic feeding systems from turning table or hopper loading for unstable containers
- Possibility of applying cleaning and simultaneous suction of impurities to any type of cylindrical containers, either glass or plastic
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MCCS-3000 Wash, Rinse, Blow-Off
Standard Description:
JRI's Modular Conveyorized Cleaning Systems are our premier line of pass-through cleaning units. Available as modular units, these systems can be purchased as part of a complete cleaning solution.
The MCCS-3000 is our wash, rinse, and blow-off unit and includes a host of refinements that will make this one of the most reliable machines on your floor. With a compact footprint, 200 gallons of solution capacity for each tank, an powerful regenerative blow-off system, and our generous pump and heat offerings, this machine is a full production cleaning machine!
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The Swordbrush effectively cleans the surfaces of metal, plastic, glass, paper, foils etc.
The lower brush belt shown above (blue) absorbs particles from the surface and transports them to the suction socket. At the suction area, you will find a rotating rack as well as compressed air-driven nozzles that effectively clean the brush belt. Afterwards, a sprayer micro-moistens the brush.
Brush life normally is at just over 5000 operating hours.
The Ingromat micro-moistening systems will result in extremely clean surfaces. The surface itself will remain dry and can be further processed right away (e.g. lacquering, printing or converting processes).
Static charges are neutralized. The brushes are available in an extremely soft or in harder versions.
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Sediment Screens, made of 26-gauge premium coated steel, rest at the bottom of the tank to catch grime as it settles and allows for easy cleaning during solvent change.
Parts Basket, constructed of 26-gauge premium coated steel, speeds parts washing by carrying numerous smaller parts to be washed in a single action.
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Vapor.Net electric automatic machines have from 2400 to 6000 watts, come equipped with multiple safety devices, and carry a CE PED 97/23 certificate.
Another outstanding feature is that Vapor.Net cleaning machines create a continuous flow of steam which means you never have to stop, not for a second, thanks to the external refillable water tank.
There are semi professional models – 2000 to 2800 watts – made entirely of ABS plastic that come with a wide assortment of accessories.
Models 3000/4000/6000 that come with or without a vacuum to pick up the remaining water also have a system for introducing detergents or disinfectants to the steam for increased effectiveness in dealing with the most difficult soil conditions.
* Steam up to 170 with the model 6000
* Body in ABS or Stainless Steel for the 3/4/6 series
* Wide selection of accessories; a 5 metre tube; controls on the handle
* Continuous steam through automatic refilling of the boiler
* Tank for mixing steam with detergents or sanitizers
* CE PED 97/23 certification
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HIGH PRESSURE WATER/STEAM JET CLEANERS
These water/steam jet washers are built with state-of-the-art technology using triple plunger ceramic coated pumps for long, continuous working without any problems. Ceramic coated plunger based pumps have a long life too.
The machines have several built-in safety and performance features, like relief valve, by-pass valve, auto-shut-off, temperature controller, auto-fuel shut-off, etc. Available in a wire range of models - small for home and commercial use, larger models for industrial use, models with on-board water tanks, diesel/kerosine engine run models, steam jet models with on-board boiler, etc.
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The UES tank systems are offered in a modular construction with flexible tank volumes from 4 kg - 105 kg and selectable hose connections from 2 to 16.
The electronic control with LED display, 4-line display or large-surface touch screen with multi-lingual display, enables simple operation of the hot glue system.
A wide range of options are available for optimum integration - from the removable display through to the additional pump. Integrated signal and control contacts enable communication with the central production control.
The tank systems are connection-compatible with Nordson® or other systems.
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The Goodway Vapor-Steam Cleaner kills germs on contact. It heats tap water in its boiler to 330F (166C), producing a dry vapor-steam with an adjustable pressure of 0-90 PSI (0-6.2 BAR) and an output temperature of 290F (143C).
How it works. When vapor-steam touches a cold surface it expands, explosively loosening dirt, grease and grime. Its high heat instantly kills bacteria, fungus, mold, mildew and other micro organisms without the use of harsh chemicals. The adjustable pressure allows the operator to release sufficient vapor-steam to thoroughly clean any surface without reduced visibility. The unit comes with a chemical-injection system for additional cleaning power. Specially designed cleaning tools and accessories allow the cleaning of not only flat surfaces, but also of cracks and crevices where dirt and micro organism contamination would be difficult or even impossible to remove by any other method.
GVC-2200V Vapor-Steam Cleaner with chemical injection and a built in vacuum.
Specs
. Input Power: 20 amps, 115 V, 60 Hz AC
. Boiler: Maximum 2,200 W
. Output Steam Pressure: Adjustable, 0-90 PSI (0-6.2 BAR)
. Output Steam Temperature: 290F (143C)
. Dimensions: 38" (970mm) high x 16" (410mm) wide x 24" (610mm) deep
. Weight: 53 lbs (24 kg) net dry
Features
. Stainless steel construction - long life
. Auto-shutoff - no cool down needed to add water
. Stainless steel boiler - no depressurization needed after use
. Adjustable vapor-steam pressure - matches application
. Chemical-injection - additional cleaning power
. Multiple cleaning tools - ideal for flat surfaces, cracks and crevices
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The CIP unit, together with our cleaning fluids, facilitates cleaning of the plates in an efficient and caring manner, without reassembling of the plate heat exchanger. The CIP unit is therefore a good investment when reliability centered maintenance is applied to secure your production. The unit can be used for cleaning of anything from evaporators, steam-boilers, hot water circuits etc.
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ENVIRO WASH a fountain of degreasing which combines the properties of a powerful solution of cleaning of neutral pH and the principle of biological breakdown of the organic stains.
It makes it possible to regenerate the grease-remover uninterrupted by transforming oils and greases into water and CO2 by the action of bacteria of class 1.
This concept relieves the stresses of management relating to the use of solvents
Moreover, ENVIRO WASH contributes to the reduction of the emissions of COV in the atmosphere
ENVIRO WASH is voted by plebiscite by the largest actors of industry: manufacturers and subcontractors car, leaders of aeronautics, the plasturgie, agro-alimentary,...
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Biologic Cleaning Tank MAROLOBIO 80
The Biologic Cleaning Tank MAROLOBIO 80, a bit smaller than its big sister, also combine economy, productivity, comfort and compliance standards (ISO 14001, ...).
Ergonomic and functional, this is the Cleaning tool ideal for operators to ensure the best comfort of working in your workshop or automotive maintenance industry (height of the sink, room for the legs, sink with dipping system, ... )
With the technology of the bioremediation, the cleaning machine allows washing of your mechanical parts in a respect of the environment.
The MaroloClean, liquid detergent, degrease, de-resin and cleans all mechanical parts (steel, aluminum, alloy, ...) plastic, rubbery ...
Solvent free, it is nontoxic, nonflammable, without emission of VOC, non-corrosive and leaves no residue or deposits on the spare parts.
With the MaroloPill added, a concentrated micro-organisms inoffensive for the operator (microorganisms from Class 1), the solution remains fully effective for a period up to 9 times compare to a solvent or a washing classic *.
* Up to 18 months of use depending on its use
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Biologic Cleaning Tank MAROLOBIO 100
Marolobio 100 is the Biologic cleaning Tank who combine economy, productivity, working comfort and respect of norms (ISO 14001, ...).
Ergonomic and functional, this is the Cleaning tool ideal for operators to ensure the best comfort of working in your automotive workshop or maintenance industry (height of the sink, room for the legs, lid closable, ...).
With the technology of the bioremediation, the cleaning machine allows washing of your mechanical parts in a respect of the environment.
The MaroloClean, liquid detergent, degrease, de-resin and cleans all mechanical parts (steel, aluminum, alloy, ...) plastic, rubbery ...
Solvent free, it is nontoxic, nonflammable, without emission of VOC, non-corrosive and leaves no residue or deposits on the spare parts.
With the MaroloPill added, a concentrated micro-organisms inoffensive for the operator (microorganisms from Class 1), the solution remains fully effective for a period up to 9 times compare to a solvent or a washing classic *.
* Up to 18 months of use depending on its use
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LASERBLAST is a Quantel's product range entirely devoted to laser cleaning and surface preparation. In the field of construction, as in the transformation industry, Q-switched solid-state lasers have appeared as a technically efficient and economically realistic solution in comparison with traditional procedures.
The particularity of these products is that they use an optical fiber to transport the light energy. The result is excellent ergonomics and very simple integration into a robot.
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Metallurgy
Aluminium cleaning.
Metal reduction/antioxidizing atmospheres.
Here is an example of ultra fast copper cleaning made with a reducing atmosphere with the ULS device
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The PSX307 plasma cleaner provides 1.5 times the productivity of conventional models. Parallel plate chamber technology delivers superior etch uniformity over conventional batch systems.
Ultra-thin gold-plated electrodes can be wire bonded reliably without nickel compound formation via argon plasma treatment. Gold plating savings alone can provide ROI justification.
Other capabilities include surface modification by oxygen plasma improving mold resin adhesion and under-fill wettability, and reducing incidence of peel-off, voids, and cracks.
Panasonic plasma cleaning equipment sets the standard; thereby, refining tomorrow's technology today.
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It is a vertical CNC controlled 6 spindle turret type high pressure cleaning machine.
Remained burr and cutting chips can be removed from cross holes, deep tap holes at the operating pressure up to 50MPa.
Features:
- Cutting chips can be removed by maximum 50MPa high pressure water jet emitted from the nozzle positioned by CNC.
- It can deburr by attaching a drill or a brush to the six- spindle turret.
- Cleaning room, the section of machine operation and NC Controller are separated entirely, which ensures waterproofing.
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RÖSLER-Waterjet-Machines blast with clean pure water and attain a pressure up to 60000 psi, 4.000 bar. This water is projected onto the component to be treated, via one or more nozzles fixed on a rotating nozzle holder.
The rotation of the nozzle(s) generates a milling or grinding effect on the parts. This is a "soft" method to treat parts from which tenacious, very hard coatings have to be removed.
Blasting with water has many advantages:
No peening effect > no deformations at the part
Absolutely media-free water > insignificant abrasion at the part
Environment-friendly > The process water can be re-used in the closed circuit
No abrasive deposits > no subsequent cleaning of the parts necessary
No abrasive wear
Anticorrosives may be utilised
This procedure is employed for multiple applications in many industrial sectors:
Removal of thermic coatings (e.g. plasma coatings)
Cleaning of welding lines from residual slag
Cleaning of cast parts from sand and ceramic residuals
De-lacquering of a variety of different work pieces
The nozzles are directed by industrial robots or CNC-systems. Thus, a homogeneous blasting result can be achieved.
All relevant machine parameters can be supervised, recorded and adjusted by a central computer.
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Since water in the vapor phase in its purest form is present, it is suitable in this state of aggregation in outstanding way for the cleaning. On the oil-moistened metal surface the change of temperature leads to a drastic sinking of the viscosity of the oil. Supported by the mechanical effect of the water vapor subjected under pressure an excellent cleaning efficiency is obtained.
Operational principle:
The profiles are cleaned in a closed cleaning system with water vapor. The MTM Destimat produces made of tap water
2-5 bar water vapor, which is steered by a nozzle directly on the preheated surface of the going through profile. The entire surface is released in such a way from the drawing oil. The oil running off is collected and separated.
Advantages:
- most modern and patented MTM equipment technology
- energy-saving enterprise with only max. 15 KW of capacity
- space-saving solution, the total dimension of the compact
Run plant amounts to 1,900 x 800 x 1,600 mm (LxBxH), inclusive on that
Plant installed switchgear cabinet amounts to the height of 2,300 mm
- simple maintenance
- the plant can without large expenditure on other profile measures reequipped
become
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Salient Features :
• Triplex pump with ceramic plungers, connecting rod system
• Pressure adjustment from zero to max
• Pressure gauge
• High / Low pressure adjustable spray head
• Adjustable spray angle from 0 to 60o
• H.P. soft type hose gun and lance
• Motor thermal protector (VIP 8130)
• Built-in detergent suction pipe (VIP 8130)
Advantages :
• Easy in Operation.
• Low maintenance.
• Compact and Light Weight for easy movement
• Reduction in manpower and Time as compared to conventional cleaning.
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The Platinen-Cleaner Evomat 05
cleans blanks, tailored blanks, moulded blanks or aluminium blanks before the infeed into a press line.
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