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The vertical Hydrovane compressor is a totally new concept building on the proven vane technology that has been continually developed over the last 50 years.
Key Features
• Maximum air delivery at minimum cost
• Enclosed unit offering significantly reduced noise levels
• IP55 Class F motor directly driving the well proven Hydrovane air end
• Cleanest air available from a lubricated compressor
• Smallest footprint in its kW range
• Lowest noise level
• Electronic control panel
• Designed to look good. Compliments the most modern environment
• Full air intake modulation and automatic stop/start
• Spin off maintenance. Quick, easy and cost effective
• Single speed 4 - 7kW in 7 or 10 bar, 11 - 45kW in 8 or 10 bar
• Regulated speed (RS) with proven ‘air cooled’ inverter technology fully
integrated offering choice of system pressures from 6 to 10 bar combined
with minimal energy consumption
• Extremely efficient at automatically controlling air output
to meet your exact air system requirements
• 7 - 45kW
• Reduced Energy Venting System (REVS).
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MATTEI has been a leader in the field of air compressors for industrial use for more than 80 years due to the attention it has always given to research and to the specific requirements of its customers. Mattei Rotary Compressors are a result of careful and continuous technological development with the achievement of excellent performance in every industrial area.
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Mattei has been a leader in the field of air compressors for building industry for more over 70 years, renewing its range with even more efficient and compact machines.
These rotary vane compressors have been tested to operate in the most heterogeneous and hardest conditions. The main characteristics are low fuel consumption, reduced maintenance, high performances and reliability.
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Rotary vane compressors, oil-free
Simplicity of design with only one shaft and direct drive produces robust, long-lasting compressors with low maintenance and running costs.
Rotary vane compressors, oil-lubricated
Simplicity of design with only one shaft and direct drive produces robust, long-lasting compressors with low maintenance and running costs.
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The A series, with capacity ranges from 37 to 2037 m3/h, provides both high performance and flexibility for medium-ranged industrial applications.
Complying with the majority of international regulations for environmental safety and ergonimics, the A series ensures considerable energy savings, low noise levels, and easy, trouble-free operation at a reduced life cycle cost.
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A. FEATURES
* Oil free and with no maintenance.
* Pressure up to 2 bar. Final vacuum up to 100 mbar.
* Pressure relief valve, inlet filter and silencer included.
B. APPLICATIONS
* Water treatment.
* Paper industry.
* Electronics.
* Packaging machines.
* Pneumatic conveyor.
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This compressor incorporates simple, dependable, rotating sliding-vane technology to provide sustained performance pressures or vacuums for off-loading liquids. A rotary vane compressor takes in atmospheric air through a high performance inlet air filter, and discharges the compressed air at a higher pressure into a cargo tank. The elevated pressure pushes the liquid out through the discharge piping.
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The greenhouse effect, ozone layer and the planet's changing climate are just a few of the issues that have interested public opinion in recent years bringing environmental protection and energy saving to light. Companies who efficiently produce and use compressed air can contribute to environmental protection through energy savings, as well as decreasing their operation costs. Mattei, as a compressor manufacturer, is also fully aware and involved in these environmental aspects and has based its research on the improvement of the efficiency of its compressors, reaching a higher level of energy saving.
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Materials
Part in contact with liquid PP / PVDF Shaft / Bearings Al2O3 / PTFE Bracket WCB
Pumping acids, hydrocarbon, liquid gases, dangerous fluids, explosive, toxic.
Technical Data : Flow Rates up to a 15m3/h Total delivery heads up to 70m Temperature Ratings up to 90°C Pressure rating up to PN 10
Construction
Horizontal plastic peripheral Pump for general application Permanent Magnet Drive system Separation of liquid chamber/atmosphere by means of an isolation shell Synchronous drive transmitted by inner magnet and outer magnet system Alumina ultra pure 99,7% shaft, PTFEC Brgs Close Coupled execution
Applications
Further material available if request
Various materials from the standard special Constructions
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General
Magnetic coupled DICKOW-Pumps of the series PRM according to API 685 are heavy duty sealless pumps. The containment shell forms a closed system to separate the pumped liquid from the atmosphere by confined gaskets.
The equipment (including auxiliaries) is designed and constructed for a minimum service life of 20 years (excluding normal wear parts) and an uninterrupted operation of at least 3 years.
Applications
Magnetic coupled PRM-pumps improve plant and personnel safety and reduce maintenance costs, because 90% of these costs are caused by leaking seals. The PRM-pumps will handle nearly all kinds of liquids in the chemical and petrochemical industry, in refineries and industrial heating plants. Especially liquids which are toxic, flammable, bad smelling or which react on contact with the atmosphere, that means if no leakage is acceptable. For all these services, the containment shell replaces the double acting mechanical seal with its external flushing system and the related control equipment.
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| ... products without technical information |
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Materials
Part in contact with liquid PP / PVDF Shaft / Bearings Al2O3 / PTFE Bracket WCB
Pumping acids, hydrocarbon, liquid gases, dangerous fluids, explosive, toxic.
Technical Data : Flow Rates up to a 15m3/h Total delivery heads up to 70m Temperature Ratings up to 90°C Pressure rating up to PN 10
Construction
Horizontal plastic peripheral Pump for general application Permanent Magnet Drive system Separation of liquid chamber/atmosphere by means of an isolation shell Synchronous drive transmitted by inner magnet and outer magnet system Alumina ultra pure 99,7% shaft, PTFEC Brgs Close Coupled execution
Applications
Further material available if request
Various materials from the standard special Constructions
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General
Magnetic coupled DICKOW-Pumps of the series PRM according to API 685 are heavy duty sealless pumps. The containment shell forms a closed system to separate the pumped liquid from the atmosphere by confined gaskets.
The equipment (including auxiliaries) is designed and constructed for a minimum service life of 20 years (excluding normal wear parts) and an uninterrupted operation of at least 3 years.
Applications
Magnetic coupled PRM-pumps improve plant and personnel safety and reduce maintenance costs, because 90% of these costs are caused by leaking seals. The PRM-pumps will handle nearly all kinds of liquids in the chemical and petrochemical industry, in refineries and industrial heating plants. Especially liquids which are toxic, flammable, bad smelling or which react on contact with the atmosphere, that means if no leakage is acceptable. For all these services, the containment shell replaces the double acting mechanical seal with its external flushing system and the related control equipment.
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- combination of a diaphragm pump with a rotary vane pump
- for the fine-vacuum range in special applications, e.g. for aggressive gases and vapours, for evacuation of solvent recovery vapours, for pumping of vapours which are soluble in oil
- example of use: freeze drying
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TECHNICAL CHARACTERISTICS :
· Power : 40 to 3000W
. Stall Torque : 2 to 630 N.m
· Air pressure : 6 bars
· Rotation : right, left and reversible
· Angle head available from 400 to 1800W
Design team available you specific designed to order products.
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Ours modec pneumatics industrial engines are available
* with special flange after customer design
* with special wave after customer design
* also stainless
* and with short delivery time
Remarks:
Above data are valid only during sufficient air supply and on use of correct armatures and valves, whose useful cross-sections must correspond to the engine connections at least, as well as with suitable cross sections of the supply lines.
Details are to be inferred from the manual.
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measuring tube inside diameter:
9.7 mm; 18.2 mm; 25 mm; 32 mm; 40 mm; 50 mm ...
alternative forms of connection depending on inside diameter of measuring tube:
tube fittings; cutting ring fittings; flange connection;
flat tube ends; internal screw thread for connecting nipples
alternatively with / without input / output section
alternatively with / without integrated transducer
initial smallest measurable flow rate dependent on type of vane wheel:
in gases from 0.08 m³/h,
in liquids 0.007 m³/h
terminal flow rate dependent on type of vane wheel:
in gases 20 m/s; 40 m/s; 80 m/s;120 m/s;
in liquids: 3 m/s; 7.5 m/s; 10 m/s
working temperature range:
-20° C... 100 °C; -20 °C... 240 °C (higher on demand)
maximum working pressure:
up to 10 bar above atmospheric (higher on demand)
materials:
stainless steel; aluminium ...
explosion-proof type of protection:
Category 1G, 1D (Zone 0, Zone 20); Category 2G, 2D (Zone 1, Zone 21)
special designs on request
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initial smallest measurable flow rate dependent on type of vane wheel:
in gases 0.2...1.6 m/s; in liquids 0.01...0.1 m/s
terminal flow rate dependent on type of vane wheel:
in gases 3 m/s; 20 m/s; 40 m/s; 80 m/s;120 m/s;
in liquids: 3 m/s; 7.5 m/s; 10 m/s; condition: no cavitation
probe diameter:
16 mm; 25 mm; 25/27 mm and 30 mm
working temperature range:
up to 100° C; 260 °C; 370 °C; 450 °C and 500 °C
maximum working pressure:
up to 10 bar overpressure (higher on demand)
explosion-proof type of protection:
Category 1G, 1D (Zone 0, Zone 20); Category 2G, 2D (Zone 1, Zone 21)
probe tube material:
aluminium, stainless steel, titanium
optional incl. direction indication
optional incl. integr. temperature measurement
special designs on request
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Compact units for use in Ex-applications:
for gas: Ex II 1/2 G Ex d e [ia] IIC T6 and
for dust: Ex II 1/2 D Ex iaD20/tDA21 IP6x TX
sensor for use in category 1 (Ex-zone 0 rsp. 20)
transducer housing for use in category 2 (Ex-zone 1 rsp. 21)
probe with diameter 25 mm in different lengths between 250 mm and 650 mm
initial smallest measurable flow rate:
in gases 0.3 m/s; in liquids 0.03 m/s
terminal flow rate:
in gases 20 m/s; 40 m/s; 80 m/s; 120 m/s
in liquids: 7,5 m/s; 10 m/s;
condition: no cavitation
working temperature range:
up to 100 °C; 260 °C; 370 °C und 500 °C
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HFA and HFA-Ex:
HFA-Ex is for use in category 2G (zone1)
hand-held instrument with IP64 type of protection to which all Höntzsch vane wheel sensors
can be connected.
high-contrast LCD liquid crystal display, measured value display 13 mm high four-digit with decimal point as well as affiliated display unit, display of duration of measurement in seconds 6 mm high, adjustment and configuration instructions, operator's information, status display 3 mm high.
interface RS232 for direct transfer of the stored measured values to a PC.
instantaneous values every second.
Display of standard velocity v, standard volume flow V/t or temperature (resolution 1 °C), selectable.
Display of instantaneous value in the START and also START/STOP mode also with long-term measurement.
Display units:
m/s, m³/h, l/min, °C.
power supply HFA by 9 V battery or HFA- plug-in power supply
power supply HFA-Ex Li-recharchable battery, running time approx. 50 hours.
analog output 0 ... 4 V
data and measured value storage for 1000 data records.
When being stored the data records are automatically marked with a group number (max. 99)
and serial number.
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initial smallest measurable flow rate dependent on type of vane wheel:
in gases 0.2...1.6 m/s; in liquids 0.01...0.1 m/s
terminal flow rate dependent on type of vane wheel:
in gases 3 m/s; 20 m/s; 40 m/s; 80 m/s;120 m/s;
in liquids: 3 m/s; 7.5 m/s; 10 m/s; condition: no cavitation
probe diameter:
16 mm; 25 mm; 25/27 mm and 30 mm
working temperature range:
up to 100° C; 260 °C; 370 °C; 450 °C and 500 °C
maximum working pressure:
up to 10 bar overpressure (higher on demand)
explosion-proof type of protection:
Category 1G, 1D (Zone 0, Zone 20); Category 2G, 2D (Zone 1, Zone 21)
probe tube material:
aluminium, stainless steel, titanium
optional incl. direction indication
optional incl. integr. temperature measurement
special designs on request
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Compact units for use in Ex-applications:
for gas: Ex II 1/2 G Ex d e [ia] IIC T6 and
for dust: Ex II 1/2 D Ex iaD20/tDA21 IP6x TX
sensor for use in category 1 (Ex-zone 0 rsp. 20)
transducer housing for use in category 2 (Ex-zone 1 rsp. 21)
probe with diameter 25 mm in different lengths between 250 mm and 650 mm
initial smallest measurable flow rate:
in gases 0.3 m/s; in liquids 0.03 m/s
terminal flow rate:
in gases 20 m/s; 40 m/s; 80 m/s; 120 m/s
in liquids: 7,5 m/s; 10 m/s;
condition: no cavitation
working temperature range:
up to 100 °C; 260 °C; 370 °C und 500 °C
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HFA and HFA-Ex:
HFA-Ex is for use in category 2G (zone1)
hand-held instrument with IP64 type of protection to which all Höntzsch vane wheel sensors
can be connected.
high-contrast LCD liquid crystal display, measured value display 13 mm high four-digit with decimal point as well as affiliated display unit, display of duration of measurement in seconds 6 mm high, adjustment and configuration instructions, operator's information, status display 3 mm high.
interface RS232 for direct transfer of the stored measured values to a PC.
instantaneous values every second.
Display of standard velocity v, standard volume flow V/t or temperature (resolution 1 °C), selectable.
Display of instantaneous value in the START and also START/STOP mode also with long-term measurement.
Display units:
m/s, m³/h, l/min, °C.
power supply HFA by 9 V battery or HFA- plug-in power supply
power supply HFA-Ex Li-recharchable battery, running time approx. 50 hours.
analog output 0 ... 4 V
data and measured value storage for 1000 data records.
When being stored the data records are automatically marked with a group number (max. 99)
and serial number.
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