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In response to industrial customer needs, Hutchinson Transmission has specially developed the ConveyXonic® belt for roller conveyor producers.
The ConveyXonic® is the « 4 in 1 » belt capable of transporting loads from 1 to 1 200kg (2 to 2500 lbs.) as well as replace the four systems used in the conveyor assembly (flat belt, round belt, chain and timing belt).
The belt's elastic properties allow for at least a 30% reduction in costs by using 1 motor for twenty rollers while at the same time adding the advantages of improved life span and absorption of shocks and vibrations.
With a potent torque transmission - up to 4 times greater than an O-Ring - increased package flow speed up to 4 meters per second, the ConveyXonic® belt improves efficiency while working silently, requiring little maintenance since lubrication and retensioning and are not needed, and ending corrosion concerns.
Easy to use thanks to an automatic or semi-automatic installation, our ConveyXonic® product line has already been designed for you.
It is standardized in function of the center distance, the center distance tolerance and the transported weight.
The ConveyXonic® is available worldwide, with two, three of four rib profiles (PJ2, PJ3, PJ4), through our distributors.
We would be happy to put you in contact with the distributor closest to you.
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Rugged, reliable, maintenance free
The simple, cost efficient way to reduce belt damage, increase belt life and virtually eliminate maintenance at load points.
Features / Benefits
- Large surface area maximises conveyor belt support.
- Steel-backed rubber impact bars absorb repetitive drop-shocks from heavy free-falling particles.
- Abrasion-resistant UHMW polyethylene surface minimises contact friction.
- Tapered leading edge reduces risk of belt tears or belt clip damage.
- No moving parts
- Removable side-sections simplify maintenance.
- Modular design minimises material build-up.
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ASGCO's Impact Beds are designed for whatever you throw at them. Our impact beds provide impact protection for the conveyor belt, as well as a tool to help control spillage in the conveyor-loading zone.
Absorbs Impact - with our impact bars that are manufactured with our absorbent, 40-durometer rubber that can really take the shock of large material.
Modular Designed - beds can be manufactured in 2' (600mm), 4' (1200mm) or 5' (1500mm) long, depending upon the size of your material impact area.
Custom Built - beds are designed for your specific application.
Meets CEMA - design standards.
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LIFTUBE® is a modular system that optimises sealing of any existing conveyor belt (any width, any length, PVC, rubber, etc.), between the loading point and the unloading point.
Instead of being in contact with idlers, the belt slides on a single central idler roller set up between lateral glideboards. Both idler roller and glideboards are tiltable to allow easy access when needed.
A removable hood can be set up on top to ensure the reduction of airborne dust from the conveyor.
Components are standard; the dimensions of the central idler and hood will only vary with the width of the conveyor belt.
This patented system, made of standard, adaptable, designed components, can be set up on existing or new installations.
ADVANTAGES
- Environment: reduction of airborne dust, between loading and unloading, conforms to ISO 14001.
- Quality: the product is totally protected. No material contamination is possible
- Complete safety : protection of pinch point
- Drastic reduction in maintenance, made even simplier
- Loading capacity: optimisation of conveying rates
- Standard, adaptable, designed components
- Installation of the LIFTUBE® without changing the existing power supply
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DRX (Dual Relief Xtra™) Impact beds are designed with one simple goal: protect the belt.
Slide-Out Service™ makes maintenance convenient and safe. DRX Impact beds separate in the middle and the two sides slide apart. A complete bar change out takes just one or two hours.
Velocity Reduction Technology™ is found only in the DRX line! Two levels of reaction force reduction absorb impact energy and minimize transmission back to the belt.
Impact Bar Supports enhance bar function. Made from high-strength steel, our inverted-design Impact Bar Supports allow the impact bars to expand and function properly to absorb more impact energy.
Channel Crossbeams efficiently transfer damaging impact energy to the isolation mounts.
Four Models Available:
DRX200 - for light-duty applications, up to 200 lb-ft
DRX750 - for medium-duty applications, 200-750 lb-ft
DRX1500 - for heavy-duty applications, 750-1500 lb-ft
DRX3000 - for extreme applications, 1500-3000 lb-ft.
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A key requirement in the construction of any conveyor transfer point is proper support of the belt. The belt support system must provide a stable, sag-free line that prevents spillage and entrapment damage.
Martin Engineering offers an array of belt support systems to match your application, conveyor specification, and load criteria.
MARTIN® GUARDABELT™ Heavy-Duty Impact Cradle
MARTIN® GUARDABELT™ Heavy-Duty Impact Cradle is engineered to withstand impact forces from 12,000 to 17,000 pounds of force (53.4 to 75.6 kN). This complies with the Heavy-Duty (H) Classification as specified in CEMA Standard 575-2000 Bulk Material Belt Conveyor Impact Bed/Cradle Selection and Dimensions.
Rugged Impact Bars
Bars feature a top layer of slick UHMW molded to a base of impact-absorbing SBR Rubber.
Steel Backbone for Bars
Each impact bar is reinforced with a steel support structure.
Meets CEMA Design Standards
MARTIN® GUARDABELT™ Heavy-Duty Impact Cradle classified as Heavy Duty (H) as specified in CEMA Standard 575-2000.
Engineered To Fit Your Conveyor
MARTIN® GUARDABELT™ Heavy-Duty Impact Cradle fits CEMA E6 or E7 configurations.
Structure Built for Abuse
Sturdy impact cradle is specially designed to withstand the high-impact forces of conveyor loading zone.
Slide-In/Slide-Out Maintenance
Cradle incorporates MARTIN® TRAC-MOUNT™ concept for ease of bar replacement.
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Modular in design, ASGCO Weigh Belt Scale performs in a wide variety of conveyor styles and structures in English or metric. Versatile ASGCO Weigh Belt Scale installs in series to create a 2 or 3 idler weigh bridge - minimum of 2 load cells.
- Easy to Install - ASGCO Weigh Belt Scale which typically takes less than 2 hours for complete installation and start up!
- Virtually Maintenance Free - because its low profile minimizes build-up areas where dust and dirt accumulate.
- User Friendly Software Powers the ASGCO Totalizer - requiring input of only 5 field parameters before initial calibration.
- The Totalizer is Automated - because belt length and speed are automatically calculated and entered.
- Totalizer Provides a Wide Variety of Outputs - to drive printers, chart recorders, PLC devices and controllers.
- ASGCO Weigh Belt Scale is Simple - consisting of a speed sensor standard encoder - no expensive housings or assemblies
- A wide selection of Options are Available: wheel mount kit for speed sensor, cross tube kit for heavy duty / high belt loading applications, low capacity load cells for light duty applications and field wiring installation kits.
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Flex-Lifter™ Conveyor Belt Lifter
Lifting a tensioned conveyor belt to replace worn idlers or to set up a splicing station can be a difficult and hazardous job. The Flex-Lifter™ makes the job safe, fast and easy.
This belt lifter has the highest safe lift rating available at 4,000 lbs (1,810kg). It can handle the toughest maintenance tasks, like lifting a loaded, tensioned belt. The Flex-Lifter™ is also versatile. Each model can lift both topside (troughed or flat) belts and return side belts.
This easy-to-use tool is portable and comes in two models: Medium for belt widths 36-60” (900-1500mm) and Large for belts 48-72” (1200-1800mm). This unit is only 6-3/4” (169mm) high in its closed position so it can easily be placed on the conveyor structure between the belts; and adjustable leg extensions adapt to varying structure widths. The fully opened heights of 14” (350mm) for the Medium model and 16” (400mm) for the Large model allow enough room above troughing rollers to set up a belt splicing station.
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Conveyor beltweighers weigh and control continuous flows of bulk materials accurately and without inconvenient interruption.
Careful adaptation to the respective product characteristics is the basis for repeatable results.
• Flexible product range for almost all common belt widths; designs for use in legal metrology also available
• Adjustment, batching and loading control extend the field of application and provide optimized product flow and handling
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The scale operates while the conveyor is in motion and is intended for the weighing of individual boxes, cartons, cans or -unpackaged products such as large cuts of meat. It is ideally suited to checkweighing, straight weighing and weight accumulation operations.
Fully automatic - Dual photo electric cell arrangement allows maximum accuracy in weighing randomly sized products. Excellent for feeding meat production lines or for checkweighing boxes, cans, cartons etc. Detect weight problems in-line.
Self-contained - Freestanding, self-powered design operates independently of existing belt conveyor. Unaffected by idler friction or belt tension and requires no damping device. Installs easily in new or existing facilities.
Stainless or carbon steel construction - Provides a cost effective choice based on material handling requirements. Stainless steel scales are matched with a stainless steel indicator to meet NEMA 4X standards for washdown and corrosion resistance.
Belting - USDA approved acetal flush grid with 31% open area for easy maintenance. Special belting available.
Weigh Bar accuracy and reliability - Weigh-Tronix patented weighbar design cancels out side, end and torsional forces to provide a true downward load. Fully electronic design eliminates moving parts that may be affected by wear or misadjustments.
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Profiles
Esbelt manufactures, through extrusion, a wide range of profiles made from PVC, polyurethane and polyolefin to be placed transversally on belts for lifting products or longitudinally as containment or guidance.
Runer Profile
A runer sidewall is also available which is very flexible, resistant to compression and available in a wide variety of heights.
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Model S4a :
The belt conveyor scale of "S" line is a microprocessor based equipment specifically designed for industrial plant applications. Typical applications may be: Stock pile plant handling, belt feeder flow control, blending and batching systems.
MAIN FEATURES :
- No modifications to the conveyor structure
- Weighing area spans from 1 to 4 idler stations
- Pulse generating speed transmitter
- Optoisolated RS485 serial ports
- Optoisolated 4-20 mA flow rate output
- Failure alarm hardware output
- Optoisolation of all digital inputs/outputs
- Periodic self corrections of thermal drift
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Ramsey Series 14 Belt Scale System
The Thermo Scientific Ramsey Series 14 Precision Belt Scale System is specifically designed for high accuracy or basis-of-payment applications requiring certification by government and regulatory agencies. It is extremely accurate to within 0.125% and is the most widely certified belt scale in the world. It lets you monitor production output and inventory, or regulate product loadout, while providing vital information for the effective management and efficient operation of your business.
Product Detail
The Thermo Scientific Ramsey Series 14 Precision Belt Scale System from Thermo Fisher Scientific is specifically designed for high-accuracy or basis-of-payment applications requiring certification by government and regulatory agencies.
The Thermo Scientific Ramsey Series 14 incorporates the Ramsey 10-14 low-deflection, full-floating unitized weighbridge and the Ramsey 61-12C Belt Speed Sensor. Both are well-proven on hundreds of precision belt weighing installations.
It also utilizes the Ramsey Micro-Tech 2301 or Ramsey Micro-Tech 3301 Electronic Integrator and the Ramsey 2301-D Load Cell Exciter/Digitizer, which are the products of 50 years of design and application experience with high-accuracy belt scales.
Applications
The Thermo Scientific Ramsey Series 14 Precision Belt Scale System represents the world standard of accuracy and performance for loadout, inventory monitoring and fee-holder type applications requiring certification.
Certification
As the most widely certified electronic belt scale in the world, the Thermo Scientific Ramsey Series 14 has received its Certificate of Conformance in the United States as issued under the National Type Evaluation Program (NTEP) of the National Conference on Weights and Measures. Outside of the US, it is certified by OIML and EEC Class I standards.
Performance Guarantee
On factory-approved installations, we guarantee that the Thermo Scientific Ramsey Series 14 Precision Belt Scale System will weigh and totalize to a value within ±0.125% of the test load at flow rates between 25% and 100% of the scale system's calibrated capacity when calibrated against an actual weighed material test. Furthermore, we warrant that the scale system will repeat to within 0.1% of consecutively run, simulated calibration tests.
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Used for signaling the belt conveyor excessive off-centering and avoids its abnornal worm state and its deterioration. Worm setting off ± 15°.
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The outstanding feature of belt brushes is the flexibility of the belt backing, which allows the surface of the brush to adapt to almost any contour. As an example, they are used in cases where there is insufficient space for a brush with a rigid body and correspondingly flexible bristles. Belt brushes can be filled with synthetic or natural bristles ranging in nature from soft to hard. At the same time, however, they are also used as high resistance brushes. Belt brushes can be used horizontally, vertically or at an angle. They can also be ideally used as a transverse brushing system, e.g. for brushing to one side at right angles to the running direction of conveyor belts or similar.
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In response to industrial customer needs, Hutchinson Transmission has specially developed the ConveyXonic® belt for roller conveyor producers.
The ConveyXonic® is the « 4 in 1 » belt capable of transporting loads from 1 to 1 200kg (2 to 2500 lbs.) as well as replace the four systems used in the conveyor assembly (flat belt, round belt, chain and timing belt).
The belt's elastic properties allow for at least a 30% reduction in costs by using 1 motor for twenty rollers while at the same time adding the advantages of improved life span and absorption of shocks and vibrations.
With a potent torque transmission - up to 4 times greater than an O-Ring - increased package flow speed up to 4 meters per second, the ConveyXonic® belt improves efficiency while working silently, requiring little maintenance since lubrication and retensioning and are not needed, and ending corrosion concerns.
Easy to use thanks to an automatic or semi-automatic installation, our ConveyXonic® product line has already been designed for you.
It is standardized in function of the center distance, the center distance tolerance and the transported weight.
The ConveyXonic® is available worldwide, with two, three of four rib profiles (PJ2, PJ3, PJ4), through our distributors.
We would be happy to put you in contact with the distributor closest to you.
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