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The Very Low Iron Metal Separator (R-INOX) has a drum of high remanence with highly powerful magnets that can separate iron metal from light iron metal (similar to stainless steel) and from the inert.
The Very Low Iron Metal Separator (R-INOX)is built with a hard metallic structure. It supports two drums and the belt conveyor, which passes over a stainless steel table to have a totally plane surface. This belt is always centered by an automatic centering system.
Outgoing drum is a magnetic drum. This drum is made of Neodimium's high powerfull magnets, assembled into studied configuration, giving a very strong magnetic field. This allows to separate very low iron material from others. It also will separate small iron metals that they were not able to be separated by other equipments.
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Used as head pulley in belt conveyors for continuous automatic removal of ferrous from non-ferrous material. Eriez new axial-interpole circuit provides very high ferrous recovery.
Permanent Magnetic Pulleys
Often used to convert a belt conveyor into a powerful magnetic separator.
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Magnetic Pulleys
Application: Automatic extraction of tramp iron from various products (ore, coal, waste, cullet, etc.), protection of processing machinery.
Main features:
- Custom-manufactured models - wide range of drum diameters, lengths, magnetic field strengths available;
- Exact copies of existing pulleys can be manufactured for easy replacement;
- Reliable and suitable for heavy duty applications;
- Powerful Nd-Fe-B magnets used;
- No electric power required for magnetic field generation;
- Equipment can be linked to existing control systems;
(!) For conducting laboratory tests with your material please contact our sales department.
(!) All magnetic pulleys are custom-manufactured, please attach a completed questionnaire to quotation requests.
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Magnetic drum TM model.
The magnetic drum TM substitutes the drive drum of the conveyor belt, separating ferric metals from any other inert , loose product. When it reaches the end of the belt, the material conveyed falls but the ferric metals are retainded by the drum, falling in a different direction to the purified material.
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When material passes over the pulley, ferrous metal objects are attracted by the magnetic field and held tightly as the belt travels around the pulley are not released until they leave the influence of the magnet. Non-magnetic materials follow a normal trajectory. A divider plate can be installed to ensure that no remixing occurs. Standard diameters range from 6" to 36," and standard widths range from 10" to 62." Shaft size depends on length and weight
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Slag, minerals, wood chips, glass, Sand, WEEE, Shredder Residues, Municipal Waste
STEINERT Magnetic Head Pulleys attract tramp iron from these bulk materials in the same space as the normal conveyor belt head pulley. This avoids extensive reconstruction of your plant. Magnetic Head Pulleys protect your valuable processing equipment from damage by tramp iron that drum or suspension magnets miss buried in the burden.
STEINERT Magnetic pulleys are usually operated after the extraction of larger iron parts by other magnetic separators. Magnetic pulleys with strong neodymium type magnets can reclaim small, low magnetic particles - partially stainless - from the bulk materials.
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MAGNETIC SELF-UNLOADING SEPARATORS
They are intended to extract and to remove automatically ferromagnetic impurities and things from free-flowing bulk materials that carried by a conveyer belt from 650 to 2000 mm wide.
Extracted ferromagnetic things are disposed by conveyer belt into a storage.
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Cascade magnet systems are used in situations where ferrous particles have to be removed thoroughly from large quantities of raw materials. Cascade systems are available in manual and automatic models and are strongly built with a 4 mm thick stainless steel or steel housing. Bakker Magnetics cascade systems have a wide range of uses and are easy to incorporate in existing systems. A valve box is built in to the cascade systems to remove the ferrous particles that have been collected. Once the valve box has been opened, the magnets can be turned away and the ferrous particles will then drop out of the system via the side exit. Both manual and pneumatic versions are available in all models. With the pneumatic versions, a push of a button is sufficient to remove all the ferrous particles collected in the valve box chamber. Optionally, this type can be supplied with an electrically operated valve. All the components of the pneumatic system conform to the ISO and CETOP standards. As an option, the automatic versions can be fitted with a pressure tank which enables the system to stay in service when the supply of air pressure is lost. If required, all models can be fitted with inspection windows and/or manganese steel wear plates.
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One main application for the High Gradient Magnetic Separator HGS is the processing of minerals such as heavy mineral sands, glass sand, ceramic raw materials, salt, slag, fine coal and other fine ores that contain feebly or paramagnetic particles that need to be separated. Leading edge technology is required to meet these duties of separation for either the removal of impurities or the recovery of valuable minerals. The Steinert HGS provides the performance for these critical separation applications, the high magnetic field gradient and the reliable design. The HGS is a high intensity magnetic separator with a modular design consisting of either single or multiple stages to suit the separation of the material.
Each stage or module consists of a short belt conveyor to transport the material continuously to the magnetic pulley of the HGS which generates a high magnetic field gradient and a magnetic field strengths of up to 20,000 Gauss. The open design of the Steinert HGS allows the processing of particles from 10 mm to less than 1 mm in size.
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Bunting Magnetic Separation Pulleys are engineered for easy installation in belt conveyors. They feature a radial magnetic field that gives complete magnetic protection over the entire face of the pulley for superior removal of ferrous contaminants.
Separation Pulleys can replace existing pulleys at the discharge end of a conveyor line and be used alone or in combination with other Bunting Separators designed for conveyor applications like our Suspended Plate Magnets and Cross-Belt Separators.
o Continuously remove and discharge tramp metal from material flow.
o Radial magnetic design eliminates dead spots.
o Order standard high-density Ceramic or optional Rare Earth magnets.
o Sizes to fit your conveyor with removable or fixed shafts.
o Select 6", 8", 10", 12", 18",or 24" diameters.
o Specify widths in 2" increments.
o Enjoy maintenance-free operation.
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General description
Coolant, containing ferritic perticles, is pumped into the magnetic separator where the coolant is then passed over rotating magnetic rollers. The ferritic particles then attach themselves to the rollers. As they accumulate the particles are eventually srapped off rollers and residuals coolant is allowed to drain back into the filter system. Drained particles are deposited into an optional sludge container.
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Flow Monitoring
Blue-White manufactures electronic BW DIGI-METER digital flow meters, flow sensors, and flow monitoring equipment; as well as MICRO-FLO Flow Verification Systems.
BW DIGI-METER variations include Rate and Totalizer meters; 4-20mA / 0-10 VDC analog output flow rate and totalizers; Batch Process Controllers; and Hall Output Signal. Both battery and AC powered versions are offered. Many material, calibration and mounting styles are available.
MICRO-FLO variations include: Sensor Only and Panel Mount Display. Units can be mounted to Blue-White metering pumps to verify chemical injection has occurred. Flow units include: Gallons; Liters; Ounces, Milliliters. Time units include: Minutes; Hours; Days.
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Rototron RRI
The sensor consists of a rotor vane that is rotated by the spped of the flowing medium. The speed of rotation is proportional to the volume flow per unit time. The rotation of the rotor is detektiert by a inductive sensor.
no magnet parts
large wear liberty by high-quality ceramic axle and ceramic bearings
output circuit PNP, NPN or Namur
no straight line in-out necessary
easy measurement of flow rates
inherently safe properties
modular construction with the most versatile connection systems
connections can be plugged and rotated
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The rotating movement of the impeller is transferred by a modulator disc to the sensor system of the FLYPPER electronic counter module.
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● Connecting size: 3/8", 1/2", 3/4", 1" NPT female standard
● Power Supply: 3.8V to 30VDC
● Output: Sink (NPN)
● Material: Body-Polypropylene; Cover-Acrylic,PP,PTFE available; Rotor-PVDF; Shaft-Ceramic; Bearings-Ceramic
● O-ring: Viton
● Max. Temperature: 70ºC
● Max. Pressure: 10kg/cm²
● Accuracy: ±2% F.S
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M2517 / F0110 Insertion Paddlewheel Flow Sensor & Rate Indicator & Totalizer
The Model 2517 Insertion Paddlewheel Flow Sensor provides a reliable and economical means of monitoring flow. One size sensor is field adjustable for use in 1.5" to 24" diameter pipes.
The Model F0110 Battery Powered Indicator simultaneously displays both Rate and Total on a large alphanumeric LCD display. Easy set-up is accomplished via the front panel three-position keypad.
TYPICAL APPLICATIONS
• Potable Water
• Cooling Water
• Irrigation Systems
• HVAC
• Condensate
• Pump Protection
• Boiler Feed Water
• Groundwater
FLOW SENSOR SPECIFICATIONS
* Power: None (self generated)
* Output: Coil
* Pipe Size Range: 1.5" to 24"
* Velocity Range: 1 to 30 fps
* Flow Range: (see chart below)
* Accuracy: +- 2% of full scale
* Repeatability: +- 0.5% of full scale
* Temperature Range: 200° F maximum
* Pressure: 250 PSI maximum @ 70° F
* Process Connection: 1.5" MNPT
* Conduit Connection: 0.5” FNPT
* Weight: 2.5 Lbs.
* Cable: 2-conductor shielded twisted pair, 22 AWG, 25’ standard, 200’ max.
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Paddlewheel flow meters for pipe sizes 1/2-8 inches
-High-quality ruby bearings for excellent low-flow performance and long life
-One easily-replaced moving part
-Pickup exerts no magnetic drag on the rotor
-Square-wave frequency output can connect directly to PLC’s or counter controls
-Indicator or transmitter can be mounted on the flowmeter or remote
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MW-100
Mini-Wheel Flowmeter with In-line flow
Water Calibration Range: 0.5 – 20 L/min
Body Material: 316SS
Port Sizes: 1/4", 3/8" FNPT
M-10001
Low Flow Paddlewheel Flowmeter
Water Calibration Range: 0.022 – 0.30 L/min
Body Materials: Aluminum, PTFE
Port Size: 1/4" FNPT
M-10000
M-10000 series Paddle Wheel Flow Meters belong to high accuracy Tangential type turbine meters with wide range ability and high accuracy. These could be with visual indication or remote monitoring. These are more accurate than ever before and are available in different types of materials and sizes for specific applications.
Port Sizes: 1/8" to 1"
Flow Ranges: 0.1 LPM to 250 LPM
Materials: PTFE, 316SS, Celcon, Brass
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measuring tube inside diameter:
9.7 mm; 18.2 mm; 25 mm; 32 mm; 40 mm; 50 mm ...
alternative forms of connection depending on inside diameter of measuring tube:
tube fittings; cutting ring fittings; flange connection;
flat tube ends; internal screw thread for connecting nipples
alternatively with / without input / output section
alternatively with / without integrated transducer
initial smallest measurable flow rate dependent on type of vane wheel:
in gases from 0.08 m³/h,
in liquids 0.007 m³/h
terminal flow rate dependent on type of vane wheel:
in gases 20 m/s; 40 m/s; 80 m/s;120 m/s;
in liquids: 3 m/s; 7.5 m/s; 10 m/s
working temperature range:
-20° C... 100 °C; -20 °C... 240 °C (higher on demand)
maximum working pressure:
up to 10 bar above atmospheric (higher on demand)
materials:
stainless steel; aluminium ...
explosion-proof type of protection:
Category 1G, 1D (Zone 0, Zone 20); Category 2G, 2D (Zone 1, Zone 21)
special designs on request
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initial smallest measurable flow rate dependent on type of vane wheel:
in gases 0.2...1.6 m/s; in liquids 0.01...0.1 m/s
terminal flow rate dependent on type of vane wheel:
in gases 3 m/s; 20 m/s; 40 m/s; 80 m/s;120 m/s;
in liquids: 3 m/s; 7.5 m/s; 10 m/s; condition: no cavitation
probe diameter:
16 mm; 25 mm; 25/27 mm and 30 mm
working temperature range:
up to 100° C; 260 °C; 370 °C; 450 °C and 500 °C
maximum working pressure:
up to 10 bar overpressure (higher on demand)
explosion-proof type of protection:
Category 1G, 1D (Zone 0, Zone 20); Category 2G, 2D (Zone 1, Zone 21)
probe tube material:
aluminium, stainless steel, titanium
optional incl. direction indication
optional incl. integr. temperature measurement
special designs on request
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Compact units for use in Ex-applications:
for gas: Ex II 1/2 G Ex d e [ia] IIC T6 and
for dust: Ex II 1/2 D Ex iaD20/tDA21 IP6x TX
sensor for use in category 1 (Ex-zone 0 rsp. 20)
transducer housing for use in category 2 (Ex-zone 1 rsp. 21)
probe with diameter 25 mm in different lengths between 250 mm and 650 mm
initial smallest measurable flow rate:
in gases 0.3 m/s; in liquids 0.03 m/s
terminal flow rate:
in gases 20 m/s; 40 m/s; 80 m/s; 120 m/s
in liquids: 7,5 m/s; 10 m/s;
condition: no cavitation
working temperature range:
up to 100 °C; 260 °C; 370 °C und 500 °C
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Litre Meter developed the Pelton wheel principle as the best to achieve accurate measurements of low flows.
A single turbine ring size is common to all Litre Meter flowmeters. The turbine rotor is based on a highly efficient 'Pelton Wheel' design. It is available in various chemically resistant materials such as PFA (Teflon)and PVDF. The rotor ferrites are sealed to make them non-wetted parts. Sapphire bearings are offered for maximum chemical resistance as standard. These provide a very low friction mechanically-robust bearing with long life characteristics.
The rotation of the rotor is sensed by an electronic system using the interaction of ferrites in the rotor tips with a pickup coil. No drag is imposed on the rotor which assists in the measurement of extremely low flows. This, coupled with the efficient Pelton Wheel design and low friction bearings gives the meter major advantages. The complete turbine ring assembly can be easily removed with the meter remaining in line if cleaning is required.
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Titan manufacture flowmeters based on the Pelton wheel technique. This well proven method is the ideal way of measuring low rates of flow of low viscosity liquids. Advantages are wide flow range, good linearity and repeatability, with a compact, low-cost design. The unit can be built totally from engineering plastics, with no metallic parts in contact with the fluid monitored.
The 800, 900 and 1000 series flowmeters can measure flows from 0.05L/min to 30 L/min, or are available as simple flow switches, to alarm on flow failure, low or high flow. End connections are typically BSPF threads or hose barbs, other connections can be supplied.
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