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for the removal of iron, steel and non-ferrous items from (recycled) materials, such as household refuse, glass, rubber, timber, coal and building & Demolition waste
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Automatically remove and elevate ferrous materials such as chips, turnings and small parts. Conveyor mechanism is totally enclosed. Wide variety of configurations can be assembled from standard design sections.
Chip & Parts Conveyor - Standard Utility Model 68
Standard model for lightweight material.
Chip & Parts Conveyors - Low Profile Permanent Magnetic
Control lightweight ferrous materials.
Chip & Parts Conveyors - Model 6
6-1/4 in. (159mm) deep housing to transport small volumes of chips.
Chip & Parts Conveyors - Model 9
9-1/4 in. (235mm) depth for greater volumes.
Chip & Parts Conveyors - Model 12
12-1/4 inch (311mm) depth for high volumes of chips.
Chip & Parts Conveyors - Model 21
21-1/4 in. (540mm) working width for high volume conveying.
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The conveyor Turbo Magnetic is specially designed for Multi-tasking machines producing fine chips of ferrous material. The Turbo Magnetic features a heavy gauge stainless steel slider face for a long life in extreme wear conditions. All moving parts are contained inside the conveyor’s viton sealed frame so they are never exposed to machining contaminates. The conveyor belt is automatically tensioned.
Self-lubricated Track
No lubrication oil inside the conveyor to leak and contaminate the coolant.
Reduced Coolant Carry-out
A variable speed drive (AC Inverter) is standard on all units to maximize chip removal and minimize coolant loss.
Easily-Replaceable Magnets
Turbo components, including individual magnet segments, are easily and economically replaced if the conveyor is accidentally damaged.
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Used as head pulley in belt conveyors for continuous automatic removal of ferrous from non-ferrous material. Eriez new axial-interpole circuit provides very high ferrous recovery.
Permanent Magnetic Pulleys
Often used to convert a belt conveyor into a powerful magnetic separator.
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The Very Low Iron Metal Separator (R-INOX) has a drum of high remanence with highly powerful magnets that can separate iron metal from light iron metal (similar to stainless steel) and from the inert.
The Very Low Iron Metal Separator (R-INOX)is built with a hard metallic structure. It supports two drums and the belt conveyor, which passes over a stainless steel table to have a totally plane surface. This belt is always centered by an automatic centering system.
Outgoing drum is a magnetic drum. This drum is made of Neodimium's high powerfull magnets, assembled into studied configuration, giving a very strong magnetic field. This allows to separate very low iron material from others. It also will separate small iron metals that they were not able to be separated by other equipments.
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Magnetic Pulleys
Application: Automatic extraction of tramp iron from various products (ore, coal, waste, cullet, etc.), protection of processing machinery.
Main features:
- Custom-manufactured models - wide range of drum diameters, lengths, magnetic field strengths available;
- Exact copies of existing pulleys can be manufactured for easy replacement;
- Reliable and suitable for heavy duty applications;
- Powerful Nd-Fe-B magnets used;
- No electric power required for magnetic field generation;
- Equipment can be linked to existing control systems;
(!) For conducting laboratory tests with your material please contact our sales department.
(!) All magnetic pulleys are custom-manufactured, please attach a completed questionnaire to quotation requests.
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The Permanent Magnetic Roller (R-RM) has a cylindrical body containing powerful magnets, ferrit or rare hearth (Ne-Fe-B), making it a high intensity magnetic separator. There is no energetic cost.
Magnetic Roller (R-RM) are used installed instead of conveyor head Roller or after a vibrating feeder. It is able to carry the conveyor on. REGULATOR – CETRISA is able to manufacture any Roller in order to replace the existing Roller, so customer has no any dimensional change.
Sometimes, when a very high power or very big diameter is needed, REGULATOR – CETRISA is able to make and supply an Electromagnetic Roller (R-RME). It needs an electrical power supply for generate the magnetic field.
The magnetic separator operates with the material being fed onto a conveyor or directly through a vibrating feeder. Non-magnetic material is discharged forward of the Roller in the normal trajectory, but the magnetic elements are held to the belt and are discharged down the bottom side of the conveyor, outside of the magnetic Roller influence.
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Overband Magnetic Separator could be electromagnetic or permanent magnet made of.
Electromagnetic Overband Separator (R-SKM)
A coil rolled over a magnetic pole, with a passing electric current, provokes a magnetic field. An iron material that crosses this magnetic field will be attracted to the coil and automatically separated from the rest of the materials, driven by the pulling band.
Permanent Magnetic Overband Separator (R-OMP)
The magnetic field is produced by the joining of highly powerful magnets. An iron material that crosses this magnetic field will be attracted to the magnets and separated from the rest of the materials, driven by the pulling band.
Overband Magnetic Separator can be installed either transversally or longitudinally.
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Combined magnetic separation solutions
Application: automatic separation/recovery of ferrous and non-ferrous materials.
Main features:
- Custom-designed and manufactured separation solutions for specific applications, combining conveying, vibratory, screening, magnetic separation and metal detection equipment;
- Single operating console for complete control over the whole system;
(!) For conducting laboratory tests with your material please contact our sales department.
(!) Please attach a completed questionnaire to quotation requests.
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Magnetic conveyor M
Areas of application
Transportation of short ferromagnetic, emulsion-afflicted shavings and small parts, e.g. stampings. Installation possible as individual conveyor or interlinked system.
Function
A continuous magnetic band conveyor, consisting of two chain strands which have been connected by means of carrying strips and permanent magnets, continuously conveys the material to be conveyed on the conveyor plate to the discharge station. Pre-cleaning of the cooling lubricant without additional cleaning elements. The magnetic band drive occurs via a three-phase geared motor. The magnetic band has been installed self-tight eningly.
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Magnetic drum TM model.
The magnetic drum TM substitutes the drive drum of the conveyor belt, separating ferric metals from any other inert , loose product. When it reaches the end of the belt, the material conveyed falls but the ferric metals are retainded by the drum, falling in a different direction to the purified material.
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When material passes over the pulley, ferrous metal objects are attracted by the magnetic field and held tightly as the belt travels around the pulley are not released until they leave the influence of the magnet. Non-magnetic materials follow a normal trajectory. A divider plate can be installed to ensure that no remixing occurs. Standard diameters range from 6" to 36," and standard widths range from 10" to 62." Shaft size depends on length and weight
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Slag, minerals, wood chips, glass, Sand, WEEE, Shredder Residues, Municipal Waste
STEINERT Magnetic Head Pulleys attract tramp iron from these bulk materials in the same space as the normal conveyor belt head pulley. This avoids extensive reconstruction of your plant. Magnetic Head Pulleys protect your valuable processing equipment from damage by tramp iron that drum or suspension magnets miss buried in the burden.
STEINERT Magnetic pulleys are usually operated after the extraction of larger iron parts by other magnetic separators. Magnetic pulleys with strong neodymium type magnets can reclaim small, low magnetic particles - partially stainless - from the bulk materials.
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MAGNETIC SELF-UNLOADING SEPARATORS
They are intended to extract and to remove automatically ferromagnetic impurities and things from free-flowing bulk materials that carried by a conveyer belt from 650 to 2000 mm wide.
Extracted ferromagnetic things are disposed by conveyer belt into a storage.
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Cascade magnet systems are used in situations where ferrous particles have to be removed thoroughly from large quantities of raw materials. Cascade systems are available in manual and automatic models and are strongly built with a 4 mm thick stainless steel or steel housing. Bakker Magnetics cascade systems have a wide range of uses and are easy to incorporate in existing systems. A valve box is built in to the cascade systems to remove the ferrous particles that have been collected. Once the valve box has been opened, the magnets can be turned away and the ferrous particles will then drop out of the system via the side exit. Both manual and pneumatic versions are available in all models. With the pneumatic versions, a push of a button is sufficient to remove all the ferrous particles collected in the valve box chamber. Optionally, this type can be supplied with an electrically operated valve. All the components of the pneumatic system conform to the ISO and CETOP standards. As an option, the automatic versions can be fitted with a pressure tank which enables the system to stay in service when the supply of air pressure is lost. If required, all models can be fitted with inspection windows and/or manganese steel wear plates.
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One main application for the High Gradient Magnetic Separator HGS is the processing of minerals such as heavy mineral sands, glass sand, ceramic raw materials, salt, slag, fine coal and other fine ores that contain feebly or paramagnetic particles that need to be separated. Leading edge technology is required to meet these duties of separation for either the removal of impurities or the recovery of valuable minerals. The Steinert HGS provides the performance for these critical separation applications, the high magnetic field gradient and the reliable design. The HGS is a high intensity magnetic separator with a modular design consisting of either single or multiple stages to suit the separation of the material.
Each stage or module consists of a short belt conveyor to transport the material continuously to the magnetic pulley of the HGS which generates a high magnetic field gradient and a magnetic field strengths of up to 20,000 Gauss. The open design of the Steinert HGS allows the processing of particles from 10 mm to less than 1 mm in size.
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Overband with electromagnet ODEP model.
These units consist of either a permanent magnet PL or an electrical magnet DEP, depending on the required output, located above a conveyor belt. Any pieces of iron, or other magnetic metals, that pass under the magnet, mixed with the material being conveyed, will be attracted and retained by the magnet, thus separating them from the material they were mixed with, given that the separator is surrounded by a conveyor belt, with dismensions that are suitable for the separator unit, the purpose of which is to remove all of the pieces of iron that have been captured, letting them fall at a determined point.
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Overband with permanent magnet OPL model.
These unit consist of either a permanent magnet PL or an electrical magnet DEP, depending on the required output, located above a conveyor belt. Any pieces of iron, or other magnetic metals, that pass under the magnet, mixed with the material being conveyed, will be attracted and retained by the magnet, thus separating them from the material they were mixed with, given that the separator is surrounded by a conveyor belt, with dimensions that are suitable for the separator unit, the purpose of which is to remove all of the pieces of iron that have been captured, letting them fall at a determined point.
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Municipal waste, coal , ores, demolition scrap shredder material, scrap wood, glass, foundry sand
Suspension magnet separators from STEINERT have been extracting iron and iron-bearing components from these and other bulk materials for many decades. On the one hand, they extract clean iron scrap and on the other, they protect grinders,mills and other processing equipment against wear and tear.
What’s more, they also produce iron-free raw materials for further processing. STEINERT’s suspension magnets are characterized by extremely powerful and long-reaching magnetic fields. Regular product improvements ensure recognizably efficient construction and operation as well as low maintenance design.
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Heavy-Duty Magnetic Conveyors - For dependable, maintenance-free, positive transfer of ferrous metal scrap and parts with no carryover.
Features, Benefits, & Options:
- Conveys wet or dry ferrous chips, stamping slugs, stamping scrap, or parts
- Rugged, long life stainless steel slider bed
- Available in straight, L-style, or Z-style configurations
- Alloy steel bar tracks, precisely guide chain and magnetic assemblies
- Self adjusting drive chain take-ups
- Completely sealed, oil tight construction for quiet self-lubricating performance
- Available with permanent ceramic or optional rare earth magnets
- Extended height elevation and pivoting conveyors (to be inserted into your press) are also available
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Standard Duty Magnetic Conveyors - Low profile - Only 3 3/8 inch high! An economical alternative for less demanding applications. For dependable, maintenance free, positive transfer of ferrous scrap and parts with no carryover.
Features, Benefits, & Options:
- Conveys wet or dry ferrous chips, stamping slugs, stamping scrap, or parts
- Rugged, long life stainless steel slider bed
- Available in straight, L-style, or Z-style configurations
- Features a steel encased UHMW low friction track
- Quiet, self lubricating performance
- Supplied with permanent ceramic magnets
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Bunting MagSlide® Magnetic Slide Chip and Parts Conveyors are built to handle the tough jobs. Dirty, oily parts, jagged, abrasive scrap, and other punishing materials that could damage or jam conventional conveyors are no challenge for Bunting's 3-D CAD-designed, ruggedly constructed slide plate conveyors. They are ideal for use anywhere you need to transfer ferrous chips, turnings, and small parts from lathes, mills, or stamping presses or from slitting, forming, and other metalworking operations. Chain-driven, permanently charged high-energy Ceramic magnets inside the conveyor housing attract and move ferrous material along the conveyor's stainless steel faceplate. Optional water-tight housings can be submerged into almost any type of hot or cold liquid.
MagSlide Conveyors are engineered for trouble-free, virtually maintenance-free operation. There's no external belt to jam, tear, or wear out from carrying sharp, abrasive parts and scrap.
Get Outstanding Performance and Value
- Rugged construction
- Continuous chain lubrication with oil-impregnated UHMWPE SlideTrack™
- Oil ports to allow extended chain service
- High-energy Ceramic or Rare Earth Magnets matched to your application
- Durable stainless steel slider beds
- Sealed precision drive and take-up bearings
- Designed with 3-D solid-model technology
- Precision manufactured on CNC machines
- Optional submersible housings
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Bunting Magnetic Separation Pulleys are engineered for easy installation in belt conveyors. They feature a radial magnetic field that gives complete magnetic protection over the entire face of the pulley for superior removal of ferrous contaminants.
Separation Pulleys can replace existing pulleys at the discharge end of a conveyor line and be used alone or in combination with other Bunting Separators designed for conveyor applications like our Suspended Plate Magnets and Cross-Belt Separators.
o Continuously remove and discharge tramp metal from material flow.
o Radial magnetic design eliminates dead spots.
o Order standard high-density Ceramic or optional Rare Earth magnets.
o Sizes to fit your conveyor with removable or fixed shafts.
o Select 6", 8", 10", 12", 18",or 24" diameters.
o Specify widths in 2" increments.
o Enjoy maintenance-free operation.
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General description
Coolant, containing ferritic perticles, is pumped into the magnetic separator where the coolant is then passed over rotating magnetic rollers. The ferritic particles then attach themselves to the rollers. As they accumulate the particles are eventually srapped off rollers and residuals coolant is allowed to drain back into the filter system. Drained particles are deposited into an optional sludge container.
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Magnetic equipment used to recover ferrous and non-ferrous metals from automobile shredder residue, garbage, electronic/computer scrap and bottom ash. Also to purify glass cullet, plastics/pet, foundry sand and wood waste.
Eddy Current Separators
Ideal for material recovery facilities wishing to automate removal of nonferrous metals from trash, MSW, sand, glass, dirt, electronic scrap and shredded automobiles.
Drum Magnet Separators
Designed for the removal of ferrous material from shredded automobiles, bottom ash, slag and other recyclable scrap including chips, turnings and stampings.
Suspended Belt Magnets
These powerful electromagnetic separators are self cleaning with a variety of specialized belt styles.
Pulley Magnets
Used as head pulley in belt conveyors for continuous automatic removal of ferrous from non-ferrous material.
Metal Detectors
Rugged, yet highly sensitive instruments designed to detect ferrous and nonferrous metallics in a variety of bulk materials.
Rectifiers/DC Power Supplies
Convert AC power to DC power to operate Electromagnetic Drums, Pulleys, & Belt Magnets.
Magnetic and Eddy Current Separator Duo
Need to reliably separate aluminum flakes from polyethylene terephthalate (PET) at your facility?
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NON-FERROUS SEPARATORS (EDDY CURRENT PRINCIPLE)
Removing non-magnetic metals, such as Aluminium, Copper, Brass) from 4 mm
Specific application: recycling, such as: incineration waste, glass, wood, household waste, rubble, plastic, WEEE scrap, refrigerators, shredder residue etc.
Cleaning: automatic, continuous
Suitable for belt widths up to 2000 mm
Electrical current required
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