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The Very Low Iron Metal Separator (R-INOX) has a drum of high remanence with highly powerful magnets that can separate iron metal from light iron metal (similar to stainless steel) and from the inert.
The Very Low Iron Metal Separator (R-INOX)is built with a hard metallic structure. It supports two drums and the belt conveyor, which passes over a stainless steel table to have a totally plane surface. This belt is always centered by an automatic centering system.
Outgoing drum is a magnetic drum. This drum is made of Neodimium's high powerfull magnets, assembled into studied configuration, giving a very strong magnetic field. This allows to separate very low iron material from others. It also will separate small iron metals that they were not able to be separated by other equipments.
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Used as head pulley in belt conveyors for continuous automatic removal of ferrous from non-ferrous material. Eriez new axial-interpole circuit provides very high ferrous recovery.
Permanent Magnetic Pulleys
Often used to convert a belt conveyor into a powerful magnetic separator.
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Magnetic Pulleys
Application: Automatic extraction of tramp iron from various products (ore, coal, waste, cullet, etc.), protection of processing machinery.
Main features:
- Custom-manufactured models - wide range of drum diameters, lengths, magnetic field strengths available;
- Exact copies of existing pulleys can be manufactured for easy replacement;
- Reliable and suitable for heavy duty applications;
- Powerful Nd-Fe-B magnets used;
- No electric power required for magnetic field generation;
- Equipment can be linked to existing control systems;
(!) For conducting laboratory tests with your material please contact our sales department.
(!) All magnetic pulleys are custom-manufactured, please attach a completed questionnaire to quotation requests.
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Magnetic drum TM model.
The magnetic drum TM substitutes the drive drum of the conveyor belt, separating ferric metals from any other inert , loose product. When it reaches the end of the belt, the material conveyed falls but the ferric metals are retainded by the drum, falling in a different direction to the purified material.
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When material passes over the pulley, ferrous metal objects are attracted by the magnetic field and held tightly as the belt travels around the pulley are not released until they leave the influence of the magnet. Non-magnetic materials follow a normal trajectory. A divider plate can be installed to ensure that no remixing occurs. Standard diameters range from 6" to 36," and standard widths range from 10" to 62." Shaft size depends on length and weight
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Slag, minerals, wood chips, glass, Sand, WEEE, Shredder Residues, Municipal Waste
STEINERT Magnetic Head Pulleys attract tramp iron from these bulk materials in the same space as the normal conveyor belt head pulley. This avoids extensive reconstruction of your plant. Magnetic Head Pulleys protect your valuable processing equipment from damage by tramp iron that drum or suspension magnets miss buried in the burden.
STEINERT Magnetic pulleys are usually operated after the extraction of larger iron parts by other magnetic separators. Magnetic pulleys with strong neodymium type magnets can reclaim small, low magnetic particles - partially stainless - from the bulk materials.
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MAGNETIC SELF-UNLOADING SEPARATORS
They are intended to extract and to remove automatically ferromagnetic impurities and things from free-flowing bulk materials that carried by a conveyer belt from 650 to 2000 mm wide.
Extracted ferromagnetic things are disposed by conveyer belt into a storage.
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Cascade magnet systems are used in situations where ferrous particles have to be removed thoroughly from large quantities of raw materials. Cascade systems are available in manual and automatic models and are strongly built with a 4 mm thick stainless steel or steel housing. Bakker Magnetics cascade systems have a wide range of uses and are easy to incorporate in existing systems. A valve box is built in to the cascade systems to remove the ferrous particles that have been collected. Once the valve box has been opened, the magnets can be turned away and the ferrous particles will then drop out of the system via the side exit. Both manual and pneumatic versions are available in all models. With the pneumatic versions, a push of a button is sufficient to remove all the ferrous particles collected in the valve box chamber. Optionally, this type can be supplied with an electrically operated valve. All the components of the pneumatic system conform to the ISO and CETOP standards. As an option, the automatic versions can be fitted with a pressure tank which enables the system to stay in service when the supply of air pressure is lost. If required, all models can be fitted with inspection windows and/or manganese steel wear plates.
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One main application for the High Gradient Magnetic Separator HGS is the processing of minerals such as heavy mineral sands, glass sand, ceramic raw materials, salt, slag, fine coal and other fine ores that contain feebly or paramagnetic particles that need to be separated. Leading edge technology is required to meet these duties of separation for either the removal of impurities or the recovery of valuable minerals. The Steinert HGS provides the performance for these critical separation applications, the high magnetic field gradient and the reliable design. The HGS is a high intensity magnetic separator with a modular design consisting of either single or multiple stages to suit the separation of the material.
Each stage or module consists of a short belt conveyor to transport the material continuously to the magnetic pulley of the HGS which generates a high magnetic field gradient and a magnetic field strengths of up to 20,000 Gauss. The open design of the Steinert HGS allows the processing of particles from 10 mm to less than 1 mm in size.
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Bunting Magnetic Separation Pulleys are engineered for easy installation in belt conveyors. They feature a radial magnetic field that gives complete magnetic protection over the entire face of the pulley for superior removal of ferrous contaminants.
Separation Pulleys can replace existing pulleys at the discharge end of a conveyor line and be used alone or in combination with other Bunting Separators designed for conveyor applications like our Suspended Plate Magnets and Cross-Belt Separators.
o Continuously remove and discharge tramp metal from material flow.
o Radial magnetic design eliminates dead spots.
o Order standard high-density Ceramic or optional Rare Earth magnets.
o Sizes to fit your conveyor with removable or fixed shafts.
o Select 6", 8", 10", 12", 18",or 24" diameters.
o Specify widths in 2" increments.
o Enjoy maintenance-free operation.
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General description
Coolant, containing ferritic perticles, is pumped into the magnetic separator where the coolant is then passed over rotating magnetic rollers. The ferritic particles then attach themselves to the rollers. As they accumulate the particles are eventually srapped off rollers and residuals coolant is allowed to drain back into the filter system. Drained particles are deposited into an optional sludge container.
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Electronic roller feed units
Dreher roller feed units stand out for high precision and constant feed exactness at a high dynamic force. Roller feed units can be delivered for a strip width until 2000 mm and a strip thickness from 0,1 to 10 mm for co-ordinated roller diameters.
Pneumatic strip feed units
The cost-effective well-tried alternative to roller feed units disposing of an integrated sequentiell phase control and guaranteeing easy installation, precision and product assurance. These units can also be used for foils, sensible strip material, stripe and wire profile material.
Number of strokes: 1200 1/min
Precision: +/- 0,025 mm
Minimum set-up times by easy adjustment
Easy strip insertion
Mechanic intermediate release device
Feeder with linear motor
High precision feeder for very large strokes and for more flexibility in the production.
Particularly suitable for:
- the feed of three dimensional parts
- Large strokes
- For sensitive and coating strips
- Flexible feed length
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DIMECO roll feeder range results from a combination of 5 mechanical models and 3 numerical control packages. They fulfil your needs for strips from 0,1mm to 10 mm thickness and up to 2000mm wide.
Cutting edge roll performances are reached thanks to an optimized inertia to reach up to 1000 rpm and 150m/mn. Rolls are hardened, chromed and sand blasted for a better grip.
The use of a comprehensive electronic package (sensors, motors, controls) provided by the same supplier selected among worldwide leading O.E.M. provides outstanding positioning accuracy and reliability (+/- 0,05mm).
You can select the HMI that most fits your needs: simple but efficient with ECODRIVE, sophisticated with SIMOSTAR370, which offers access to the entire operating and maintenance data on a 12” colour touch screen.
With PFS and ADA functions, feeding line machines speeds and accelerations are synchronized according to press rate, feeding angle and pitch. Material strains are therefore avoided, loop length may be reduced and machine lifetime is increased.
Built-in electronic cams and active safety device controls are programmed directly from the feeder terminal.
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Roll feed systems from ARKU guarantee high feed and repetition accuracy. ARKU produces them in two series for all strip cross-sections.
ARKU has developed the feed series ServoMaster® PowerMaster® as successful solutions based on its many years' experience with successful sheet shaping installations.
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Minster Roll Feed Standard Features
• Free Standing Feed Cabinet with Shock Isolation Mounts or Compact Press-Mounted Design
• Hardened and Ground Feed Rolls
• Proportional Drive System with Low Inertia Belt
• Dual Roll Drive with Precision Anti-Backlash Gearing
• Adjustable Passline Height
• High Efficiency Pneumatic Roll Lift Design
• Adjustable Stock Guides
• Photo Electric End of Stock Detector
• Digital Servo Motor and Drive Control
• Feed Operator Interface Through PMC Control
• Hand Held Feed Set-Up Pendant
• Integrated Coil Line PMC Control
• Machine Finish
• Heavy Cast Frame
• High Efficiency Pneumatic Roll Lift (425 spm)
• Chrome Blast Roll Finish
• Cascading Roll Catenary with Stock Guides
• Allen Bradley Ultra 5000 Drive
• Allen Bradley MP Series Low-Inertia Brushless Servo Motors
• Cutler Hammer Panel Mate Operator Interface, PMC Control
• Allen Bradley Panel View 300 Operator Interface, Basic Retrofit
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Roller conveyer with stop -and measuring systems.
Working length 2,70m, on left hand side of machine.
Roller width 200 mm.
Special versions upon request.
Strong self supporting steel legs.
Sturdy carriage with the additional possibility of swinging away the stop for very short or extraordinary long pieces.
Positioning control by servo drive on sturdy carriage guarantees for an optimum in accuracy.
The positioning control units calibrate themselves.
Positioning systems with Piccolo electronic and industry PC have universal possibilities in data input, data transfer and data output.
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This system is made up of two roller conveyors. The rollers are covered with an elastic PVC sleeve. One conveyor receives the sheet while the other evacuates the finished material. The silent traction of the rollers is by means of a traction-belt.
The first conveyor has a pneumatic stop and is equipped with a lifting system which positions the sheet on its longest side. Gravity centres the sheet on its short side. The arms of the lifting system have built-in rollers which position the product to be withdrawn by a robot.
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Roll feeder for high precision in feeding and high speed strokes.
A-WVS roll feeder series
have been developed to achieve high precision in feeding and high speed strokes. This garanted by large dimension of feeding rolls, which are pivoted in bearings without clearance. Drive force is supplied from AC-Motor, which provides the drive for upper and lower feeding rolls through pre tensioned gears mechanism
All gears are hardened and surface grinded.
The upper feeding roll can be lifted with support of pneumatic or hydraulic drive. This attachment can be used for to intermediate lifting as well.
The feeding length are freely adjustable. Different stepping modes can be choosen.
The roll feeder sytem is because of high feeding power and solid design prefered to be equipped with roll straighteners. Band cleaning and lubricate units can be added as well.
Wanzke first develeoped this roll feeder system AC-motors driven.
This roll feeder are used on new presses or as optimization of normal presses in use to increase the productivity.
Further applications: Cut to length lines , sheet production for transformer
Technical data:
Thickness of material: from 0,1 up to 20 mm.
Roll feeder sizes from 50 up to 1800 mm
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