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Used as head pulley in belt conveyors for continuous automatic removal of ferrous from non-ferrous material. Eriez new axial-interpole circuit provides very high ferrous recovery.
Permanent Magnetic Pulleys
Often used to convert a belt conveyor into a powerful magnetic separator.
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Magnetic Pulleys
Application: Automatic extraction of tramp iron from various products (ore, coal, waste, cullet, etc.), protection of processing machinery.
Main features:
- Custom-manufactured models - wide range of drum diameters, lengths, magnetic field strengths available;
- Exact copies of existing pulleys can be manufactured for easy replacement;
- Reliable and suitable for heavy duty applications;
- Powerful Nd-Fe-B magnets used;
- No electric power required for magnetic field generation;
- Equipment can be linked to existing control systems;
(!) For conducting laboratory tests with your material please contact our sales department.
(!) All magnetic pulleys are custom-manufactured, please attach a completed questionnaire to quotation requests.
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WM
Head roller magnet system
Permanent magnetic head rollers are designed to replace the drive roller at the discharge end of belt conveyors. This primary system removes coarse and medium size ferrous contaminants.
All types of head roller magnets are available with parallel, crowned or rubber-coated face.
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The Very Low Iron Metal Separator (R-INOX) has a drum of high remanence with highly powerful magnets that can separate iron metal from light iron metal (similar to stainless steel) and from the inert.
The Very Low Iron Metal Separator (R-INOX)is built with a hard metallic structure. It supports two drums and the belt conveyor, which passes over a stainless steel table to have a totally plane surface. This belt is always centered by an automatic centering system.
Outgoing drum is a magnetic drum. This drum is made of Neodimium's high powerfull magnets, assembled into studied configuration, giving a very strong magnetic field. This allows to separate very low iron material from others. It also will separate small iron metals that they were not able to be separated by other equipments.
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The Permanent Magnetic Roller (R-RM) has a cylindrical body containing powerful magnets, ferrit or rare hearth (Ne-Fe-B), making it a high intensity magnetic separator. There is no energetic cost.
Magnetic Roller (R-RM) are used installed instead of conveyor head Roller or after a vibrating feeder. It is able to carry the conveyor on. REGULATOR – CETRISA is able to manufacture any Roller in order to replace the existing Roller, so customer has no any dimensional change.
Sometimes, when a very high power or very big diameter is needed, REGULATOR – CETRISA is able to make and supply an Electromagnetic Roller (R-RME). It needs an electrical power supply for generate the magnetic field.
The magnetic separator operates with the material being fed onto a conveyor or directly through a vibrating feeder. Non-magnetic material is discharged forward of the Roller in the normal trajectory, but the magnetic elements are held to the belt and are discharged down the bottom side of the conveyor, outside of the magnetic Roller influence.
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MAGNETIC SELF-UNLOADING SEPARATORS
They are intended to extract and to remove automatically ferromagnetic impurities and things from free-flowing bulk materials that carried by a conveyer belt from 650 to 2000 mm wide.
Extracted ferromagnetic things are disposed by conveyer belt into a storage.
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Cascade magnet systems are used in situations where ferrous particles have to be removed thoroughly from large quantities of raw materials. Cascade systems are available in manual and automatic models and are strongly built with a 4 mm thick stainless steel or steel housing. Bakker Magnetics cascade systems have a wide range of uses and are easy to incorporate in existing systems. A valve box is built in to the cascade systems to remove the ferrous particles that have been collected. Once the valve box has been opened, the magnets can be turned away and the ferrous particles will then drop out of the system via the side exit. Both manual and pneumatic versions are available in all models. With the pneumatic versions, a push of a button is sufficient to remove all the ferrous particles collected in the valve box chamber. Optionally, this type can be supplied with an electrically operated valve. All the components of the pneumatic system conform to the ISO and CETOP standards. As an option, the automatic versions can be fitted with a pressure tank which enables the system to stay in service when the supply of air pressure is lost. If required, all models can be fitted with inspection windows and/or manganese steel wear plates.
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Bunting Magnetic Separation Pulleys are engineered for easy installation in belt conveyors. They feature a radial magnetic field that gives complete magnetic protection over the entire face of the pulley for superior removal of ferrous contaminants.
Separation Pulleys can replace existing pulleys at the discharge end of a conveyor line and be used alone or in combination with other Bunting Separators designed for conveyor applications like our Suspended Plate Magnets and Cross-Belt Separators.
o Continuously remove and discharge tramp metal from material flow.
o Radial magnetic design eliminates dead spots.
o Order standard high-density Ceramic or optional Rare Earth magnets.
o Sizes to fit your conveyor with removable or fixed shafts.
o Select 6", 8", 10", 12", 18",or 24" diameters.
o Specify widths in 2" increments.
o Enjoy maintenance-free operation.
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When material passes over the pulley, ferrous metal objects are attracted by the magnetic field and held tightly as the belt travels around the pulley are not released until they leave the influence of the magnet. Non-magnetic materials follow a normal trajectory. A divider plate can be installed to ensure that no remixing occurs. Standard diameters range from 6" to 36," and standard widths range from 10" to 62." Shaft size depends on length and weight
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General description
Coolant, containing ferritic perticles, is pumped into the magnetic separator where the coolant is then passed over rotating magnetic rollers. The ferritic particles then attach themselves to the rollers. As they accumulate the particles are eventually srapped off rollers and residuals coolant is allowed to drain back into the filter system. Drained particles are deposited into an optional sludge container.
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Used as head pulley in belt conveyors for continuous automatic removal of ferrous from non-ferrous material. Eriez new axial-interpole circuit provides very high ferrous recovery.
Permanent Magnetic Pulleys
Often used to convert a belt conveyor into a powerful magnetic separator.
|
|
Magnetic Pulleys
Application: Automatic extraction of tramp iron from various products (ore, coal, waste, cullet, etc.), protection of processing machinery.
Main features:
- Custom-manufactured models - wide range of drum diameters, lengths, magnetic field strengths available;
- Exact copies of existing pulleys can be manufactured for easy replacement;
- Reliable and suitable for heavy duty applications;
- Powerful Nd-Fe-B magnets used;
- No electric power required for magnetic field generation;
- Equipment can be linked to existing control systems;
(!) For conducting laboratory tests with your material please contact our sales department.
(!) All magnetic pulleys are custom-manufactured, please attach a completed questionnaire to quotation requests.
|
|
WM
Head roller magnet system
Permanent magnetic head rollers are designed to replace the drive roller at the discharge end of belt conveyors. This primary system removes coarse and medium size ferrous contaminants.
All types of head roller magnets are available with parallel, crowned or rubber-coated face.
|
|
The Very Low Iron Metal Separator (R-INOX) has a drum of high remanence with highly powerful magnets that can separate iron metal from light iron metal (similar to stainless steel) and from the inert.
The Very Low Iron Metal Separator (R-INOX)is built with a hard metallic structure. It supports two drums and the belt conveyor, which passes over a stainless steel table to have a totally plane surface. This belt is always centered by an automatic centering system.
Outgoing drum is a magnetic drum. This drum is made of Neodimium's high powerfull magnets, assembled into studied configuration, giving a very strong magnetic field. This allows to separate very low iron material from others. It also will separate small iron metals that they were not able to be separated by other equipments.
|
|
|
|
|
|
The Permanent Magnetic Roller (R-RM) has a cylindrical body containing powerful magnets, ferrit or rare hearth (Ne-Fe-B), making it a high intensity magnetic separator. There is no energetic cost.
Magnetic Roller (R-RM) are used installed instead of conveyor head Roller or after a vibrating feeder. It is able to carry the conveyor on. REGULATOR – CETRISA is able to manufacture any Roller in order to replace the existing Roller, so customer has no any dimensional change.
Sometimes, when a very high power or very big diameter is needed, REGULATOR – CETRISA is able to make and supply an Electromagnetic Roller (R-RME). It needs an electrical power supply for generate the magnetic field.
The magnetic separator operates with the material being fed onto a conveyor or directly through a vibrating feeder. Non-magnetic material is discharged forward of the Roller in the normal trajectory, but the magnetic elements are held to the belt and are discharged down the bottom side of the conveyor, outside of the magnetic Roller influence.
|
|
MAGNETIC SELF-UNLOADING SEPARATORS
They are intended to extract and to remove automatically ferromagnetic impurities and things from free-flowing bulk materials that carried by a conveyer belt from 650 to 2000 mm wide.
Extracted ferromagnetic things are disposed by conveyer belt into a storage.
|
|
|
|
|
|
|
Cascade magnet systems are used in situations where ferrous particles have to be removed thoroughly from large quantities of raw materials. Cascade systems are available in manual and automatic models and are strongly built with a 4 mm thick stainless steel or steel housing. Bakker Magnetics cascade systems have a wide range of uses and are easy to incorporate in existing systems. A valve box is built in to the cascade systems to remove the ferrous particles that have been collected. Once the valve box has been opened, the magnets can be turned away and the ferrous particles will then drop out of the system via the side exit. Both manual and pneumatic versions are available in all models. With the pneumatic versions, a push of a button is sufficient to remove all the ferrous particles collected in the valve box chamber. Optionally, this type can be supplied with an electrically operated valve. All the components of the pneumatic system conform to the ISO and CETOP standards. As an option, the automatic versions can be fitted with a pressure tank which enables the system to stay in service when the supply of air pressure is lost. If required, all models can be fitted with inspection windows and/or manganese steel wear plates.
|
|
Bunting Magnetic Separation Pulleys are engineered for easy installation in belt conveyors. They feature a radial magnetic field that gives complete magnetic protection over the entire face of the pulley for superior removal of ferrous contaminants.
Separation Pulleys can replace existing pulleys at the discharge end of a conveyor line and be used alone or in combination with other Bunting Separators designed for conveyor applications like our Suspended Plate Magnets and Cross-Belt Separators.
o Continuously remove and discharge tramp metal from material flow.
o Radial magnetic design eliminates dead spots.
o Order standard high-density Ceramic or optional Rare Earth magnets.
o Sizes to fit your conveyor with removable or fixed shafts.
o Select 6", 8", 10", 12", 18",or 24" diameters.
o Specify widths in 2" increments.
o Enjoy maintenance-free operation.
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|
|
When material passes over the pulley, ferrous metal objects are attracted by the magnetic field and held tightly as the belt travels around the pulley are not released until they leave the influence of the magnet. Non-magnetic materials follow a normal trajectory. A divider plate can be installed to ensure that no remixing occurs. Standard diameters range from 6" to 36," and standard widths range from 10" to 62." Shaft size depends on length and weight
|
|
General description
Coolant, containing ferritic perticles, is pumped into the magnetic separator where the coolant is then passed over rotating magnetic rollers. The ferritic particles then attach themselves to the rollers. As they accumulate the particles are eventually srapped off rollers and residuals coolant is allowed to drain back into the filter system. Drained particles are deposited into an optional sludge container.
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Mink round brushes - Highly efficient tools with countless applications
Mink round brushes can be applied to solve problems in a wide range of areas, and our engineers have the ideas to exploit this potential. When it comes to flexibility, no industrial tool can match these brushes. We offer a huge selection of models: roller brushes (with stub shafts), round brushes (with hollow centre spindle, no shaft), the Mink HP-System (two half segments, without shaft) and the Mink Zick-Zack-System (modules, with or without shaft). Finally, there are Mink web spreader brush rolls for modern processing of plastic film, textiles and many other kinds of web.
Advantages:
• Suitable for goods of all kinds
• Versatile and economical
• Maximum cleaning power combined with optimum surface care
• Form and stiffness according to individual requirements
• Less need for cleaning agents thanks to the mechanical action of the bristles – economic and ecological benefits
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Mink roller brushes (BW) - Individually configured roller brushes with shafts
Mink roller brushes differ from other Mink round brushes by virtue of their integrated shafts. Owing to the wide-ranging demands made on these brushes, especially in terms of shaft dimensions, there is no advantage in maintaining a stock range. Nevertheless, with our extensive experience in this area we are able to configure special brushes for you very quickly. On account of its extraordinary versatility the Mink Zick-Zack-System can frequently serve as the basis for a reliable solution.
Your advantage:
• Individual configurations for special purposes
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Flexco Chevron Belt Cleaner takes a new approach to cleaning chevron, cleated, and raised rib belts. Hundreds of rubber fingers create a rotary cleaning action that easily flicks carryback off the belt. And without the typical clogging and rapid wear problems associated with brush-type cleaners. Now there is a better solution for wet sand belts, wood chip belts and other raised top or grooved belts.
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The Chevron secondary belt cleaner uses the speed and force of the belt rolling over our patented rubber disks. The unique rotary fingers are forced against the base of the chevrons to dislodge material from the belt.
- Sweeping Action - of each disk cleans in front of and behind each and every chevron.
- Easy Maintenance - no motors, air nozzles, or other problematic equipment to maintain.
- Works Great - in the pulp and paper, fertilizer, potash, and other bulk material industries where chevron style belts are heavily used.
- Solid or Notched - 8” (200mm) diameter abrasion resistant rubber disks are available depending on the height of the chevrons and the conveyor belt speed.
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MARTIN® Brush Belt Cleaners are specially suited for the removal of fines and residue from ribbed, flighted, grooved, or chevron belts. Versions are available to suit your conditions and your budget.
Motor-Driven Cleaning Action
One or two-horsepower motor (depending on belt width) turns brush against belt motion.
Match Cleaner To Requirements
Specify the cleaning system to suit your conditions and your budget.
MARTIN® Standard Brush Cleaner
MARTIN® Standard (Spiral) Brush Cleaner is value-priced answer to belt cleaning problems.
MARTIN® Strip Brush Cleaner
Uses 12 brush strips to form cleaner that sheds even moist material that would plug other brushes.
Brushes To Fit Need
MARTIN® Standard (Spiral) Brush Cleaner uses 0.38 inch (0.96 mm) polypropylene bristles wrapped in spiral around the hub. MARTIN® Strip Brush Cleaner forms brush from strips with 0.40 inch (1 mm) polypropylene bristles. Other materials and bristle diameters are available.
Martin Engineering is the world’s leading developer and manufacturer of engineered conveyor belt cleaning systems. In this position, Martin Engineering has developed fundamental principles of cleaner design that have set standards for belt cleaner engineering and performance.
The multiple-cleaner system originally adopted by Martin Engineering is now the standard for applications on belt conveyors carrying all types of bulk materials around the world. End users (and other cleaner manufacturers) have accepted it almost universally.
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Our brushing machine type BM 1138 has been constructed previously for heavy-duty conveyor belt cleaning in coal mines and foundries. Today we supply it for almost all kinds of industry where conveyor belts have to be cleaned.
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