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FormMaster: Tube Endforming Machines And Cutting Machinery
AddisonMckee manufactures a comprehensive range of tube endforming and cutting machinery suitable for a wide variety of applications. From simple expansion and reduction process tube endforming machine models, to our tube sizing equipment, blade parting machines and our versatile multi-hit ram formers, all of our FormMaster Series (FM) machines are extremely well-built, robust and easy-to-operate, with proven reliability over many years in some of the most demanding production environments throughout the world.
All FM tube endforming machines are available in larger or smaller capacity models with single or multiple heads. Additionally, all of our FM machines can be supplied as stand-alone production units or fully integrated into manufacturing cells with our bending machinery and other process equipment.
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Tube end forming & machining
Machine with four working stations, either fixed or rotary, suitable for the following operations:
* End forming, only
* Machining, facing, rolling, swaging and trimming, minimising finishing operations with a two-speed additional rotary device.
* Automatic "head-tail" end-forming cycle with auto loader
Automatic loading and unloading devices increase quality and consistency.
The DNC control unit programmes the two axes of the machine for maximum efficiency without requiring manual adjustments.
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STERN 25 IMS is a real work station for metal tube forming.
Thanks to the 15 different tools that can be fitted, this end forming machine gives the possibility, in the same work cycle, to flare, reduce, end-form, roll-form, face, chamfer, close and thread tubes up to maximum diameter 30 mm.
STERN 25 IMS has 3 controlled axis and a double vice closing system: this is made for stopping also particular kind of tubes, with a big diameter, and allowes to open one or both jaws.
Because of its ease of use, this machine doesn’t require a highly trained operator: so it is perfectly suited even to the most different productive conditions.
Like other Pedrazzoli end forming machines, the STERN 25 IMS too has the IMS control, developed by our R&D Department. The IMS software allows to control all the achievable functions (represented in a graphic way) and carries out automatic optimisation of the work cycles reducing production times to minimum.
This machine can be equipped with automatic loader, two-hand push-button controls with mushroom emergency button and clamping vice pre-closing device.
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Orbital grinding machine using abrasive belts for grinding, buffing and satin finishing STRAIGHT or BENT items made of stainless steel, brass, iron, aluminium or any other kind of metal having round, oval, elliptical or irregular section.
Main feature in comparison with other machines is that our unit is equipped with 2 INDEPENDENT MOTORS: 1 for disc rotation (Pic. 1) and 1 for grinding belts rotation (Pic. 2).
Machine is supplied ready to work with following STANDARD EQUIPMENT: motors voltage 400V/50Hz, n°2 plastic boards to hold work-pieces during process, n° 4 abrasive belts in different grits, service keys, instructions book and CE conformity declaration.
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Orbital «WET» grinding machine with abrasive belts for grinding, buffing and satin finishing of STRAIGHT or BENT items made of stainless steel, brass, iron or any other kind of metal having round, oval, elliptical or irregular section. Particularly suitable for processing on light alloy, aluminium and titanium items.
Main feature in comparaison with similar ones is that our unit is equipped with 2 INDEPENDENT MOTORS: 1 for disc rotation (Pic 1) and 1 for grinding belts rotation (Pic 2).
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Machine 2LU/C 380.
Suitable to grind/satin cylindrical tubes curved and straight made of aluminium, steel, brass with cylindrical, oval section etc. The pieces to be grinded are placed between the sanding belts and start feeding while the belts turn around the piece.
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Machine 2LU/45
Machine suitable to grind/satin cylindrical tubes, straight and curved made of steel, aluminium, brass, with oval and cylindrical section etc. The pieces to be grinded are placed between the sanding belts and start feeding while the belts turn around the piece.
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Orbital grinding line consisting of TWO PROCESSING UNITS: the first head is for grinding, while second head is for the finishing of STRAIGHT parts with round, oval, elliptical or irregular section made of stainless steel, iron, aluminium, brass and other metals.
The grinding line is supplied ready to work with following STANDARD EQUIPMENT: powered and SELFCENTERING front/back feed (it is possible to work taper parts), feed speed adjustable with “inverter” equipment complete of digital display for direct reading, AN/A equipment for the automatic opening of abrasive belts with photocell system, separate controls board, supplementary emergency devices, motors voltage 400V/50Hz, n°8 abrasive belts in different grits, service keys, instructions book and CE conformity declaration.
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Orbital grinding machine using abrasive belts for high volume requirements, for grinding, buffing and satin finishing of STRAIGHT LENGTHS of stainless steel, brass, iron, aluminium or any other metal having round, oval, ellyptical or irregular section.
Machine is equipped with a SELF-CENTERING feed that enables processing of taper and shaped parts.
Further STANDARD EQUIPMENT supplied with the machine are: feed speed adjustable with “inverter” equipment complete of digital display for direct reading, motors voltage 400V/50Hz, n°4 abrasive belts in different grits, service keys, instructions book and CE conformity declaration.
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PRONAL inflatable stoppers are used:
- to test pipes for leaks under pressure
- to isolate pipes during maintenance operations
- to make temporary seals to avoid run off of toxic products.
Thanks to the materials employed and the suitability of their design, PRONAL inflatable stoppers are ideal for all types of pipes.
Advantages:
- simplicity and speed of installation,
- completely leakproof,
- safe to use,
- suitable for a wide variety of pipes : concrete, cast iron, steel, stainless steel, PVC,
- sturdy and long service life.
A highly diversified range of products :
- one of the widest range of products on the market,
- from standard to made-to-measure : models for low pressure and high pressure environments (over 100 bar depending on requirements)
- a choice of shapes : cylindrical, ovoid, square...
- no size limits : up to 3,000 mm in diameter,
- specific models which comply with particular specifications.
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Pipestoppers™ Inflatable stoppers
INFLATABLE STOPPERS
These versatile inflatable air bags and stoppers are used to accommodate a wide variety of industrial applications, most commonly used for:
Plumbing operations
Ideal for creating an air-tight seal in drainage applications
Low pressure hydrostatic tests
On-site thermoforming of bends in ducting and conduit materials
Fibre-optic construction projects
Concrete Pipe Joint Testing
Debris and Animal Stopping
Weld purging to isolate large volumes in tanks, so minimum volumes are left for argon/nitrogen purging
Features:
Inflatable air bags up to 2,000 mm (80") diameter
Manufactured using a high quality latex inner tube and polyurethane impregnated nylon fabric outer cover
Installed with a length of flexible inflation hose with sealing tap/valve.
Styles:
Cylindrical bags which do not 'turn over' in the pipe.
Spherical bags which are ideal to insert through a small hole + seal a large diameter pipe.
Rectangular stoppers for ducting.
All sorts of special shapes and sizes have been taken on as specials!
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Float-in Bags are fitted with a reinforced front cover and tension lugs. The CR material ensures increased resistance to chemicals. Working lines are secured to the tension lugs using carbine hooks and the pipe sealing bag can be floated into the pipeline without any difficulty.
Only four sizes are needed in order to seal pipe dimensions ranging from 70 mm to 1200 mm (2.8 inch to 47 inch). The float-in bag program is rounded off by a chemical variation in addition to the basic design.
In this case, all metal parts on the float-in bag are made of stainless steel and the integrated inflation hose (10 m/32 ft.) guarantees the corresponding safety distance to the area of danger.
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Inflatable stoppers
Plugging - Stopping - Tightening - Protecting
Muststop stoppers is a wide range of stoppers designed for various applications on 30 mm to 3000 mm Diameter pipes. They can be equipped with a by-pass allowing a flow deviation or a water or air tightness test.
Muststop fits to any pipe shape (circular, rectangular, ovoid…) or nature (PVC , iron, sandstone, concrete, wood…) and resists to most of the aggressive fluids commonly used in industries.
Muststop stoppers can be made of aramid fiber (Kevlar…) and are coated with Neoprene or Nitrile rubber.
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Designed specifically to test Concrete Pipe Joints to European Standards, the ATO Stoppers represent a portable, low cost method of testing.
Pipestoppers™ ATO Stoppers and test plugs are available in all sizes from 300mm - 1800mm. Each ATO is manufactured to the specific pipe size with a variation of + & - 6mm.
The stoppers comprise an inflatable outer ring with a 5mm thick closed cell neoprene rubber out, bonded on for excellent sealing properties.
Each stopper can be used as a test end or a blank end and they are totally collapsible and light in weight, making them easy to handle.
Each stopper has a soft central membrane, with a Schrader valve for inflation. They are also fitted with a preset and tamper proof relief valve.
A pull tag is fitted for deflation and there are no removable parts.
A hook and loop strap is provided to attach a gauge and a pull out strap is provided too. An on/off tap can be opened to vent the air.
ATO stoppers are manufactured and tested to BSEN 1610 - 1998.
The safe working pressure is 0.2 bar (2.8 psi, 200 mbar or 20 kpa)
Inflation can be carried out with a small, low cost hand pump or a rechargeable inflator.
A moulded connector for the inflation hose is provided.
Patent Number 8361283
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Continuous in-line flow RADIAL systems are ideal for applications such as in-line continuous product cleaning of wire, strip, rod, tube and bar material. These systems clean, rinse and dry at speeds up to many hundreds of feet per minute in mild aqueous solutions. Cleaning is achieved by passing product through exclusive Power Sonics RADIAL 360 degree transducers. Cavitation levels are 10 times, or more, as great at the same power input as convention flat type transducers. Floor space is optimized since systems are generally integrally mounted on their own bedplate base, also simplifying installation.
- Available in two diameter sizes
- Ultrasonic wash, spray rinse models
- Ultrasonics wash, ultrasonic rinse models
- Options for pre-spray and post-spray sections
- Options for air wipe sections
- Various filtration and other ancillary options available
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