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Tube end forming & machining
Machine with four working stations, either fixed or rotary, suitable for the following operations:
* End forming, only
* Machining, facing, rolling, swaging and trimming, minimising finishing operations with a two-speed additional rotary device.
* Automatic "head-tail" end-forming cycle with auto loader
Automatic loading and unloading devices increase quality and consistency.
The DNC control unit programmes the two axes of the machine for maximum efficiency without requiring manual adjustments.
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FormMaster: Tube Endforming Machines And Cutting Machinery
AddisonMckee manufactures a comprehensive range of tube endforming and cutting machinery suitable for a wide variety of applications. From simple expansion and reduction process tube endforming machine models, to our tube sizing equipment, blade parting machines and our versatile multi-hit ram formers, all of our FormMaster Series (FM) machines are extremely well-built, robust and easy-to-operate, with proven reliability over many years in some of the most demanding production environments throughout the world.
All FM tube endforming machines are available in larger or smaller capacity models with single or multiple heads. Additionally, all of our FM machines can be supplied as stand-alone production units or fully integrated into manufacturing cells with our bending machinery and other process equipment.
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STERN 25 IMS is a real work station for metal tube forming.
Thanks to the 15 different tools that can be fitted, this end forming machine gives the possibility, in the same work cycle, to flare, reduce, end-form, roll-form, face, chamfer, close and thread tubes up to maximum diameter 30 mm.
STERN 25 IMS has 3 controlled axis and a double vice closing system: this is made for stopping also particular kind of tubes, with a big diameter, and allowes to open one or both jaws.
Because of its ease of use, this machine doesn’t require a highly trained operator: so it is perfectly suited even to the most different productive conditions.
Like other Pedrazzoli end forming machines, the STERN 25 IMS too has the IMS control, developed by our R&D Department. The IMS software allows to control all the achievable functions (represented in a graphic way) and carries out automatic optimisation of the work cycles reducing production times to minimum.
This machine can be equipped with automatic loader, two-hand push-button controls with mushroom emergency button and clamping vice pre-closing device.
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Sub-Zero Temperatures From Compressed Air
Using only factory compressed air, ITW Vortec's Vortex Tubes generate temperatures down to -40¢XC for spot cooling in a wide variety of industrial applications and processes. A Vortex Tube separates compressed air into hot and cold air streams, lowering the supplied air temperature by as much as 40¢XC and delivering refrigeration up to 6000 BTUH. With no moving parts to break or wear out, Vortex Tubes offer reliable, maintenance-free operation and easy installation. Various models are available for specific cooling requirements and, at only 150 mm to 330 mm long, they serve as a very compact, cooling component on machinery and equipment.
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Meech Stainless Steel Vortex Tubes convert compressed air into two airflows, one extremely cold and the other extremely hot. Compressed air enters the spin chamber tangentially. This causes the column of air inside the tube to rotate at very high speed (up to 1 million rpm). The air at the outside of the column, moving very fast has a lot of energy and is hot. The air at the centre of the air at the centre of the column, moving relatively sowly has little energy and is cold. The hot outer air is bled of off at one end of the tube and and the cold inner air at the other. Vortex Tubes have no moving parts and can produce temperatures as low as 50°C below the inlet air temperature and as high as 110°C.
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Vortex Tubes With Metal Generators, Stainless Steel Body:
Vortex Tubes are devices that work on a standard compressed air supply. Air enters the vortex tube and literally splits the air flow into two parts - cold air at one end, and hot air at the other - all without any moving parts.
Vortex Tubes have an adjustable valve at the "hot" end controls the volume of the air flow, and the temperature exiting at the cold end. By adjusting the valve, you control the "cold fraction" which is the percentage of total input compressed air the exits the cold end of the vortex tube.
Inside is the interchangeable brass "generator" which can alter the air used in the vortex tube, and control the temperature ranges you wish to have at the cold and hot ends. There are several ranges of generators for compressed air capacity. There are also two basic types of generators - one to produce the extreme cold temperatures (maximum cold temperature out called the C generator) and one type to produce the maximum amount of cooling (maximum refrigeration called the H generator).
WHY USE Frigid-X Vortex Tubes over others?
Vortex Tubes - Frigid-X are constructed of stainless steel and use a generator and valve made of brass and sealed with viton o-rings to allow their use in the widest range of environments. Others use plastic generators and standard Buna N O-Rings and charge extra for brass and viton. The unique design and quality of materials used in Frigid-XT™ products will deliver years of maintenance-free operation.
Frigid-X™ Vortex Tubes Advantages:
- No moving parts, reliable, maintenance free
- No coolant
- Compact and lightweight
- Low cost application
- Maintenance free units
- Instant cold air in environmental chambers
- No spark or explosion hazard
- Interchangeable generators
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An effective, low cost solution to a wide variety of industrial spot cooling and process cooling needs. Using an ordinary supply of compressed air as it's power source, Vortex Tubes create two streams of air, one cold and one hot, with no moving parts. Cold airflow and temperature are controlled by adjusting the valve at the "hot" end using a simple screwdriver. Temperatures from Temperatures from -40 °F (-40 C) to +250 °F ( 110 C)
VORTEX TUBE ADVANTAGES
- No moving parts, reliable, maintenance free
- Compact and lightweight
- Instant on/off, easy to control, cools without waste
- No spark or explosion hazard
> > > > (SPECIFICATIONS)
- Streamtek Vortex Tubes are constructed of stainless steel and use a generator and valve made of brass. The unit is sealed with viton o-rings to allow their use in the widest range of environments. Others use plastic generators and Buna N O-Rings.
- Air flow rates up to 40 SCFM @ up to 2,800 BTU/Hr Refrigeration.
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Compact immersion tubes - Direct bath heating
Production of hot liquids in baths or tanks, heating of aqueous or non-aqueous solutions, for washing, degreasing, pickling, firing, dyeing.
DIRECT HEATING
Positioning of heating equipment in the bath (gas immersion heater).
DECENTRALISED HEATING
Possibility of fitting in existing baths. Autonomy of different processes. Substitute of all or part of centralised heating systems (support of an overloaded installation).
The ease of installation enables better autonomy in different processes, where efficiency is increased and energy costs are reduced.
EFFICIENT HEATING
No loss of time or energy in order to increase the temperature. The only thermal inertia is linked to the volume of the bath. There is a noticeable improvement in the production of hot water in existing electric water-heating tanks by installing a gas immersion heater on a free manhole. The quality of components provides a degree of simplicity and comfort.
COST-EFFECTIVE HEATING
Thanks to the exceptional output of the compact immersion tube (more than 93% of Net Calorific Value), energy costs can be reduced by 20% to 50%. Furthermore, its direct installation in the bath neutralises losses in energy.
COMPONENTS
The equipment is made up of 3 sub-assemblies:
1 -The burner uses a total pre-mixture of air/gas.
2 - The heat exchanger or coil has a developed length and a tube diameter corresponding to the power to be transmitted.
3 - The air/gas pre-mixing line is made up of an air fan and a set of solenoid valves enclosed in a stainless steel sheet housing.
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Air Wipe Blow-Off System - Ring-Blade™:
Air Wipe Blow-Off System - Ring-Blade™ from Nex Flow™ is easy to mount and maintain and reduces both compressed air consumption and noise levels.
It produces a "laminar" flow of air along its 360º angle using the "Coanda" effect which "entrains" a large volume of air from the surrounding area along with the small amount of compressed air from the Ring-Blade™ air-saver wiper-blade to produce an output flow up to 30 times.
Air Wipe Blow-Off System - Ring-Blade™ pay back on compressed air savings can be as soon as a few weeks in some applications when compared to nozzle "rings" or simple annular slots used by other air wiping systems.
Blow-off, cool & clean items like pipe, cable, wire and hose with the Air Wipe Blow-Off System Ring-Blade™ from Nex Flow.
Air Wipe Blow-Off System - Ring-Blade™ Features:
- System is made of coated aluminum to provide even air flow 360º around the part.
- Designed as two pieces hinged together to open and close around the part.
- Instant on-off with no moving parts, no electricity or explosion hazard.
Air Wipe Blow-Off System - Ring-Blade™ Benifits:
- Even blow off around the part, light in weight and compact.
- Easy to install and maintain and allows removal of a continuous piece.
- Reduced compressed air use for energy savings plus lower noise levels.
- Maintenance free with output easily controlled, safe to use.
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• Blower air wipe and air knife systems are designed for any wire size and speed
• Eliminate expensive compressed air and reduce energy usage by 75%
• Products are CE Registered with IEC motors
• Sonic is an ISO 9001:2000 Registered company
• Most Blower/Motor assemblies shipped in 5 days from receipt of order
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Streamtek's Air Wipes provide a uniform 360º airflow ideal for drying, blowoff, cleaning, and cooling of extruded shapes, hose, pipe, cable, wire and more. The unique
FEATURES
- Instant ON/OFF with no moving parts, no electricity or explosion hazard.
- Unique, split design makes it easy to clamp around the surface, eliminating the need for threading.
- Amplification up to 25:1
- Greatly reduces noise (~75dBA)
SPECIFICATIONS
Stainless steel or aluminum are materials of construction. Six standard (inside) diameters: 1" (31mm), 2" (51mm), 3" (76mm), 4" (200mm), 5" (127mm), 6" (152mm). Other sizes available upon request.
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Super Air Wipe™
EXAIR's Air Wipes provide a uniform 360° airstream ideal for blowoff, drying, cleaning, and cooling of pipe, cable,
Five Year Built to Last Warrantyextruded shapes, hose, wire and more. The unique, split design makes it easy to clamp around the surface, eliminating the need for threading.
Two styles are available:
The Super Air Wipe resists corrosion and is ideal for high temperatures up to 800°F (427°C). It is constructed using stainless steel screws, shims along with a stainless steel wire braided coupling hose (for sizes up to 4" (102mm)).
The Standard Air Wipe is a good choice when stainless steel screws and shims are not required. A general purpose PVC coupling hose is included (for sizes up to 4" (102mm)).
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... see all the products in the category
Air knifes
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Air Wipe Blow-Off System - Ring-Blade™:
Air Wipe Blow-Off System - Ring-Blade™ from Nex Flow™ is easy to mount and maintain and reduces both compressed air consumption and noise levels.
It produces a "laminar" flow of air along its 360º angle using the "Coanda" effect which "entrains" a large volume of air from the surrounding area along with the small amount of compressed air from the Ring-Blade™ air-saver wiper-blade to produce an output flow up to 30 times.
Air Wipe Blow-Off System - Ring-Blade™ pay back on compressed air savings can be as soon as a few weeks in some applications when compared to nozzle "rings" or simple annular slots used by other air wiping systems.
Blow-off, cool & clean items like pipe, cable, wire and hose with the Air Wipe Blow-Off System Ring-Blade™ from Nex Flow.
Air Wipe Blow-Off System - Ring-Blade™ Features:
- System is made of coated aluminum to provide even air flow 360º around the part.
- Designed as two pieces hinged together to open and close around the part.
- Instant on-off with no moving parts, no electricity or explosion hazard.
Air Wipe Blow-Off System - Ring-Blade™ Benifits:
- Even blow off around the part, light in weight and compact.
- Easy to install and maintain and allows removal of a continuous piece.
- Reduced compressed air use for energy savings plus lower noise levels.
- Maintenance free with output easily controlled, safe to use.
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• Blower air wipe and air knife systems are designed for any wire size and speed
• Eliminate expensive compressed air and reduce energy usage by 75%
• Products are CE Registered with IEC motors
• Sonic is an ISO 9001:2000 Registered company
• Most Blower/Motor assemblies shipped in 5 days from receipt of order
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Streamtek's Air Wipes provide a uniform 360º airflow ideal for drying, blowoff, cleaning, and cooling of extruded shapes, hose, pipe, cable, wire and more. The unique
FEATURES
- Instant ON/OFF with no moving parts, no electricity or explosion hazard.
- Unique, split design makes it easy to clamp around the surface, eliminating the need for threading.
- Amplification up to 25:1
- Greatly reduces noise (~75dBA)
SPECIFICATIONS
Stainless steel or aluminum are materials of construction. Six standard (inside) diameters: 1" (31mm), 2" (51mm), 3" (76mm), 4" (200mm), 5" (127mm), 6" (152mm). Other sizes available upon request.
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Super Air Wipe™
EXAIR's Air Wipes provide a uniform 360° airstream ideal for blowoff, drying, cleaning, and cooling of pipe, cable,
Five Year Built to Last Warrantyextruded shapes, hose, wire and more. The unique, split design makes it easy to clamp around the surface, eliminating the need for threading.
Two styles are available:
The Super Air Wipe resists corrosion and is ideal for high temperatures up to 800°F (427°C). It is constructed using stainless steel screws, shims along with a stainless steel wire braided coupling hose (for sizes up to 4" (102mm)).
The Standard Air Wipe is a good choice when stainless steel screws and shims are not required. A general purpose PVC coupling hose is included (for sizes up to 4" (102mm)).
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The application of Induction heating technology in the sector of pipe coating is now a consolidated practice. In fact, the coating’s polymerization process is guaranteed by optimal thermal conditions.
Induction’s experience is confirmed by the fact that we supply the largest companies of the sector in production plants all over the world.
Given the peculiarity of the application, Induction is specialized in supporting the Customer with extremely compact and flexible solutions for all production needs, and with innovative automatic temperature control for respecting process specifications.
The quality of the inductors assures for the supply, which is more subject to wear, a ten-year long duration, while fully respecting system performance.
Thanks to its experience in the piping sector, Induction is able to propose systems for loading, unloading and transporting pipes even of considerable thicknesses.
Due to the particular environmental conditions in which the coating systems are often installed, Induction offers quick and on-time service for any specific Customer request.
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With the STC EZ-Torque, Eaton Aeroquip is launching to the market a very promising innovation in the field of hydraulic hose connection technology and is exhibiting this at "Fluidtrans" in Milan: the adapter-free plug-in connection is easy to install and can be mounted within seconds on all standard thread ports. This connection system, which is available as a mass production item as of the middle of 2008, opens up a completely new range of operational possibilities.
STC EZ-Torque helps you eliminate your port adapters without sacrificing performance. The EZ-Torque connector is your solution to simplifying your hydraulic design and assembly. EZ-Torque combines the advantages of both threaded and threadless connectors - providing efficient assembly, while maintaining the ability to orient phase angles and handle vibration.
Features and Benefits
- Easy to incorporate, no custom ports required
- Allows for quick and easy install
- Reduced Hose fitting installation time
- No Adapter installation time
- Fewer operator-dependent leak paths
- Ergonomically friendly
- Handles vibration and side load
- Lock down / Anti-Rotation
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clamp to standards
For applications, numerous standardized clamping elements are available
* Clamps according DIN 3015 part 1-3
* Flat steel bolt clamp according DIN 3567
* U-bolt clamps similar to DIN 3570
Series strips
Series strips for groups of pipes and dynamically loads of pipe groups
* 3 sizes
* diameter light range from 6 - 25 mm
* diameter heavy range from 6 - 56,4 mm
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