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Vertical Reciprocating Conveyors move materials in factories, warehouses, industrial plants, institutions or anywhere that products or supplies need to move from one level to another. Vertical Reciprocating Conveyors are not elevators. In fact, they have their own national code (ANSI/ASME B20.1) and are specifically exempt from the national elevator code. Vertical Reciprocating Conveyors provide fast, efficient, convenient and safe access to/from mezzanines, balconies, basements, and between levels in multiple story buildings. They can be installed for through-floor, interior or exterior applications. The principal components of Vertical Reciprocating Conveyors include guide columns, carriage and a mechanical or hydraulic actuating mechanism.
Custom Designed for Your Needs
Pflow Industries has the engineering capabilities, experience and technical know-how to solve a myriad of vertical lifting problems. We have designed vertical lifts to move materials that weigh
1 lb. to over 200,000 lbs … with carriages from 30 x 30 inches to 60 x 60 feet … vertical heights from 4 feet to over 200 feet. We have built large load work platforms, over and under equipment for assembly lines, hopper transfer systems and much more. At Pflow, we know each vertical lift application is unique. That’s why we address every detail of every job. We carefully analyze your needs, cover all design & construction issues, provide complete code-approved engineered drawings and deliver unmatched, ongoing service support. Our experienced engineers will design a vertical lift tailored to your needs.
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CVC SPECIFICATIONS
CAPACITY: Up to 3000 lbs.
FRAME: Heavy duty tubular construction.
DRIVE: (4) continuous roller chains
driven by a suitably sized brake motor.
RATE: Up to 25 loads per minute.
SPEED: 60 FPM (100 FPM maximum).
LOADING: Automatic loading is
accomplished by metering belt. Operator
attention is not required.
PLATFORM: Size depends upon product.
GUARDS: Expanded metal guarding.
CONTROLS: Supplied as required.
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Standard wedge elevator
A wedge conveyor uses two conveyor tracks facing each other to provide fast and gentle transport, horizontally as well as vertically. The chain has flexible cleats to carry the product without damaging it. Different cleats are available to accommodate the wide variety of products which may be handled.
Examples of application are transport of soda cans, glass and plastic bottles, cardboard boxes, tissue paper, etc.
Wedge conveyors are suitable for high production rates and can be designed to save floor space. Owing to their principle of operation, the wedge conveyors are not very suitable for transport of very heavy or irregularly shaped objects.
Important features
- Fast, high-capacity vertical transport
- Smooth handling of products
- Suitable for filling and packaging lines, etc.
- Flexible building block principle
- Lightweight, space-saving system
- Only hand tools required to build conveyor
- Easily integrated into other FlexLink conveyors
Limitations
Factors to be considered when planning for a wedge conveyor:
- The product must withstand some side pressure.
- Wet products should be avoided; their lower friction may cause slippage, slowing the flow of products.
- Support rails should be used when the products are heavy or susceptible to compression.
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Highly wear resistant system with sprockets
The conveyor system with positive drive sprockets is a complete system for scraper conveyors and bulk material handling which does employ continuous chain loops with high self-cleaning effect by means of the sprocket system. Several bolt-on or plug-in type attachments are used to mount the scrapers or flight bars which allow reliable conveying even under the most arduous conditions . The system warranties a high service life and availability even for the most difficult applications.
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Handling systems are an important element of each automated storage project connecting storage areas with the incoming goods area, production, packing and shipping department.
System Logistics supplies the most suitable technology depending on the features of the products to be handled and the flows to be achieved. Different, combined systems can be selected:
· traditional belt, chain or roller conveyors
· rectilinear shuttles
· LGV automatic vehicles
· closed circuit vehicles SVL
The closed circuit system SVL (System Vehicle Loop) is especially suitable for systems with high flows associated with large sorting needs. It has been developed by System Logistics to reduce remarkably all transfer times of the loading units, it is extremely advantageous when applied to picking systems and it is essential for the "just-in-time" management of truck loading.
The design of handling systems must be extremely precise, to ensure the best operation in the different working conditions, especially considering the company future development steps. For this reason, System Logistics offers its several years’ experience and the most modern systems for computer driven simulation and emulation.
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The optimum conveying procedure
for your individual requirements
Highest reliability in processes, maximum profitability and achievement of a corresponding product quality for the bulk solids transport are requirements you have to make concerning your plant design. The staff of Zeppelin is used to offer the highest possible customer profit - and to advise you regarding this matter right from the beginning.
For the use of conveying systems - whether in the bulk solids production, logistic terminals, or for feeding processing machines - generally two types of conveying systems are available from which the optimum system is selected in accordance with your specific requirements:
- Pneumatic conveying (dense phase or dilute phase): conveying of the product with gas or air.
- Hydraulic conveying: conveying of the product with water.
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Dematic supplies conveyor technology for cartons and containers either as standard modules or based on customer-specific dimensions and performance specifications. Our high quality standards, friendly service as well as excellent value for the money have been an open secret in the branch for decades.
BK10 stands for Dematic’s component line of products designed for the conveying of light and medium-weight unit loads (containers and cardboard boxes).
BK10 is suitable for the following material to be conveyed:
- Length from 200 mm to 1000 mm
- Width from 200 mm to 800 mm
- Weight from ~300 g to 50 kg unit load, or 100 kg per running meter (distributed load)
- Variations of these dimensions are available on request
As a special feature, Dematic offers a multi-functional accumulating roller conveyor, powered zero line pressure.
Benefits of conveyor technology from Dematic:
- High performance
- High degree of standardization
- Multi-functional, modular design
- Allows realization of highly dynamic, custom-made system solutions
- High reliability
- Long life cycle
- Optimally customized to customers’ needs
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Baggage handling solutions are a trade-off between economic, technical and operational considerations, taking into account availability, speed, throughput capacity, bag types, available space and tracking & tracing needs. We offer two exchangeable proven Destination Coded Vehicle (DCV) solutions for handling all functions for high conveyability in tubs (TUBTRAX™) or in carts (BAGTRAX™). These high performance DCV solutions combine low IR rates with short airplane turn around times (MCT) and growing traffic on expanding areas.
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AERO-FLEX flexible conveying systems are engineered to transport most dry bulk materials at a reduced cost. They convey powders and granular material without separation of product.
The Aero-Flex system utilizes a stainless steel or carbon steel one-piece helix, which is enclosed within a stationary plastic tubing, for transferring material from its feed hopper to the discharge point, quickly and efficiently.
Operating Principle of flexible conveying system
Applications
The AERO-FLEX is excellent for transferring most types of products including, Foods, Pharmaceuticals, Chemicals, and Plastics, from bulk bag unloaders, bag dump stations, and feed hoppers.
- Load filling machines 1 Blenders/Mixers 1 Surge Hoppers
- Bulk Bag Loaders
- Grinders, Pulverizers, Air Classifiers
- Load and unload sifters
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Magnetic conveyor M
Areas of application
Transportation of short ferromagnetic, emulsion-afflicted shavings and small parts, e.g. stampings. Installation possible as individual conveyor or interlinked system.
Function
A continuous magnetic band conveyor, consisting of two chain strands which have been connected by means of carrying strips and permanent magnets, continuously conveys the material to be conveyed on the conveyor plate to the discharge station. Pre-cleaning of the cooling lubricant without additional cleaning elements. The magnetic band drive occurs via a three-phase geared motor. The magnetic band has been installed self-tight eningly.
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The MC SERIES modular technopolymer chain conveyance system is perfect fo conveying products with a non-rigid base and/or bulky which require stability, and is ideal in accumulation applications. Using a chain with a large open surface assures optimal cleaning without compromising the stability and integrity of the product. The maximum chain width is 614 mm.
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bott workplace systems meet all the requirements for flexibility, modularity and functionality. Our workplace systems can be adapted to your individual specifications.
Basic modules with adjustable working height, runners/castors and cable/hose reels ensure that everything you need is always ready to hand. bott creates for you an absolutely flexible and ergonomic working environment. All components of our workplace systems are designed to be adaptable to staff needs and tasks. The result is custom single or group workstations which simplify all working processes.
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DCM-M1-B-S-S/G - Modular Conveyor, Medium Duty W/ Bypass Drive & Single Belt, W/ Glide Plate
Bypass conveyor is made with two chassis and allows pallets to be transferred from one conveyor to another. Glide plate provides superior wear resistance between the belt and the chassis.
DCM-M1-C-D-S/G - Modular Conveyor, Medium Duty W/ Center Drive & Double Belt, W/ Glide Plate
Medium Duty Conveyors cover a wide array of part sizes and weights. In addition they can be used for conveyor systems. The double belt provides the ability to process parts from below by cutting access holes in the chassis. Glide plate provides superior wear resistance between the belt and the chassis.
DCM-M1-C-S-S/G - Modular Conveyor, Medium Duty W/ Center Drive & Single Belt, W/ Glide Plate
Medium Duty Conveyors cover a wide array of part sizes and weights. In addition they can be used for conveyor systems. Glide plate provides superior wear resistance between the belt and the chassis.
DCM-M1-T-S-S/G-N - Modular Conveyor, Medium Duty, Tandem Driven & Single Belt, W/ Glide Plate
The Tandem driven conveyor is a non powered conveyor that is driven by a tandem driver conveyor. Glide plate provides superior wear resistance between the belt and the chassis.
The Tandem driver conveyor is a powered conveyor that drives a tandem, unpowered driven conveyor. Glide plate provides superior wear resistance between the belt and the chassis.
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The new generation of package conveyors: Modular, customized, from a single source
Package conveyor technology is the central lifeline for production and for the market, as well as a critical cost factor. An efficient and economical conveyor system is thus a top goal for any company. The Dematic C-L 110 system delivers the ideal elements for meeting this need - with its optimized space utilization, quick start-ups, and lower total cost of ownership.
Simple systems design that uses a small number of standardized components ensures trouble-free operation and high availability. Worn parts and replacement parts can be quickly exchanged. And the system can be easily expanded with little effort.
The key to this unique degree of flexibility is a combination of intelligent, decentralized control technology in the side channel of the conveyor with a central PLC for coordination tasks. This design makes it possible to use the advantages of fieldbus technology with PROFIBUS-DP and CAN. The result is a flexibly expandable control system that has the additional advantage of taking up less space in the control cabinet.
The multifunctional design of the aluminum guide channels is engineered to support a standardized "plug and convey" concept and thus an optimized supply chain.
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A number of different types of floor conveyor are available depending on the load and operational mode. They have two things in common, namely, the cardan chain runs in a steel track and the load is positioned above the track. The floor conveyor is fitted on floor mounted pillars and the load can be rotated or indexed. The floor conveyor can be operated continuously or intermittently.
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The conveyor ground Convoynort has 2 bunk rails, offering a great regularity of positioning time.
Furthermore the openings of the rails are turned down, thus protecting the chain, trolleys and avoids introduction of undesirable products.
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We provide everything - from each component up to complete conveyor system solutions - for moving heavy cartons and pallets.
Our robust, long-lasting equipment can be supplied in various lengths and widths with a standard overall height of 500 mm. This includes roller conveyors for wire-mesh boxes and pallets or overhead chain conveyors - available in various designs.
The conveyors can achieve speeds of up to 0.4 m/s. We have accessories, such as our turntable for changing direction 90°, 180° or 270°.
Our range naturally also includes modules such as the pallet dispenser that centers and feeds pallets onto the conveyor track, and measuring and monitoring devices for detecting the state of the pallets inside the conveyor system.
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Over the years Screw Conveyors for specific purposes have been developed. Cement Screw Conveyors and Feeders for concrete batching plants were the first to be industrialised in the early 1970s. Later came light-duty Flour Milling Screw Conveyors with synthetic maintenance-free intermediate bearings.
Heavy-duty Cement Screw Conveyors, as used in the concrete industry, are particularly robust and equipped with self-adjusting stuffing boxes.
Extra-heavy-duty Screw Conveyors, designed for continuous operation in cement, lime and gypsum processing, come with flanged shaft couplings for easy screw replacement.
Difficult materials with a high moisture content that have a tendency to stick to the centre pipe or flight in traditional screw conveyors, such as sludge or screenings, are successfully handled by Shaftless Screw or Spiral Conveyors with ultra-heavy-duty helicoid flighting.
As a result of their long-term expertise in screw feeding, WAM® have developed a comprehensive range of high-accuracy Screw Feeders for both micro-feed rates and large volumes. The range includes feeders with agitator tools, feeders with flexible troughs for gently massaging and blending the material, feeders for steep angle applications and many others
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The screw conveyor is the most commonly used equipment in mechanic conveyance and volumetric batching of solid powdered and granulated products. Versions available for conveyors are the following:
- "U" section closed by a sealing cover.
- Tube section.
The seals on the end mountings are realized with a double ring; the chamber between the two rings can be pressurized. Any possible intermediate mountings may be realized with bushings of different special materials, in accordance with the type of product. The bushing can be flowed with compressed air.
The following versions are available:
- carbon steel
- stainless steel AISI 304 or AISI 316
The drive is supplied by geared motor and chain transmission.
Also available in compliance with ATEX Directives - Category 2GD/3GD.
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Conveyors - Screw Conveyors
The self select system offers the user Conveyors in component form for standard and heavy duty applications, sizes 150, 200, 250 and 300mm. Rotolok will design and build 'tailor-made' Screw Conveyors from 100mm through to 500mm with length and inclines to suit.
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DIN15261 – UNI10318/10468 – ANSI/CEMA350
* Generous rotating shafts without any intermediate supporting
* No welding in the coupling pins/shaft
* Perfect shafting and pin ends alignment
* Drawn screws
* Pins extractable from the
shaft and replaceable
Application: Conveyors and feeders for heavy duty application, with high temperatures and/or abrasive materials
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Screw conveyor W
For all types of chips. Mostly used in combination with pumping and suction stations.
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Spiral conveyors represent a proven reliable solution for vertical conveying of all types of packed products, where differential heights are to be covered. Spiral conveyors are the ideal solution for continuous vertical transport, where floor space is an issue. The spiral can convey loads up to 50 kg up and/or down in a single or multiple lane execution. The Apollo Spiral Conveyors unique features:
* flexibility of complete system
* one (1) drive
* specific chain slat arrangement
* low noise level
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SPIRAL
Technical Characteristics
- Non-streamlined apparatus (products are accessible)
- Continuous feed (no need for a spacer)
- Very simple mechanics (a single direct drive motor)
- Aprons interchangeable, without tools
- Flexible use
- Minimum floor take-up
Function
Enables the elevation or descent of unit or quantity-produced products
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Vacuum is used with great advantage in order to convey dry powder products through dedicated pipe systems. PIAB's vacuum conveying systems are built of strong components of high quality. Our objective is to offer solutions that help our customers raise their productivity.
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Vacuum is used with great advantage in order to convey dry powder products through dedicated pipe systems. PIAB's vacuum conveying systems are built of strong components of high quality. Our objective is to offer solutions that help our customers raise their productivity. Production of food, pharmaceuticals and chemical products demands the highest possible degree of safety as to hygiene and operation. PIAB's new series of vacuum conveyors has been developed as an answer to the severe requirements of operational safety and hygiene in the food, pharmaceutical and chemical industries.
The result of 25 years’ product development
- All materials have received FDA approval
- Optimized design for the highest standards of hygiene
- Few moving parts for minimized maintenance
- Easy to dismantle and clean
- Modular construction for simple matching to your specific production environment
- Even higher conveying capacity
- New, more efficient vacuum pump
- Higher degree of filtration due to larger filter area and new filter materials
- Best possible traceability
- Grade AISI 316L stainless steel
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Hot melt adhesives have increased production, reduced waste and costs, and improved product appearance throughout industry.
Supplied in solid pellet form hot melts or glue chips are traditionally stored in small-capacity containers or cartons. For use in packaging or product assembly the pellets are manually emptied into a hopper directly above the melt tank or adhesive applicator. Operators, are exposed to fumes and splashes of hot molten glue.
To eliminate manual pellet handling,
Vac-U-Max has, developed a line of vacuum conveyors both air and electric operated which provide continuous direct, transfer of the pellets to the point of use. The conveying method eliminates adhesive spillage and waste, banishes empty pellet packaging from the production area, and creates a safer environment. It allows users to benefit from the cost effectiveness and strategic advantages related to storage and handling.
Pneumatic Vacuum Conveying
Automatically draws the pellets from a storage container or carton at a predetermined controlled rate, (utilizing a vacuum powered source) and delivers them directly to the melt tank of each adhesive applicator, or to a central hopper serving multiple applicators.
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Rapid Lift 4 - Vertical Chain Lift
The Rapid Lift 4 is a continuous 4-strand chain lift with the versatility to meet your needs. Dependable and durable, this conveyor provides many standard features that are additional cost in other similar units.
This system is custom designed to maximize confined factory floor space. It is primarily used as the critical link for interrupted conveyor flow, as well as, transporting products to various levels up to 80 feet high and speeds of up to 100 FPM.
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Vertical Reciprocating Lift
STANDARD FEATURES
Utilized to Lift Full Pallets Up/Down to Differing Elevations Heavy Duty Tubular Steel Construction Internal Conveyor; Chain or Roller Available
STANDARD SPECIFICATIONS
FRAME: 4" Square x W Steel Tubing
MOTOR: 230/460V-3PH-60HZ T.E.F.C.
CONVEYOR SPEED: 40, 60 or 80 FPM Standard
VERTICAL SPEED: 115 FPM Standard
PALLET SIZE: 40" x 48" Standard
LOAD CAPACITY: 3.500 Lbs.
FINISH: Powder Coating, Color: Westfalia Gray RAL #7040
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Mechanical VRC Material Lift Benefits:
- Lift capacities from 100 to 30,000 lbs.
- Standard platform size up to 12 ft. wide x 30 ft. long
- Tough lifting motor sized for continuous duty
- High service factor gearbox
- Alloy steel drive shaft for durability
- Dual roller chains (instead of cables) for long service life
- Quality, brand-name electrical components
- UL-508A labeled control panel
- Fabricated by AWS D1.1 Certified Welders
- Bracing material provided
- Structural grade fasteners and floor anchors
- Standard units are designed for “bolt-together” installation (field welding not required)
- ‘Gate Closed’ and ‘Ready’ indicator lights on control panel
- Self-diagnostic control system on all multi-level units (more than two stops)
- Momentary contact ‘Call’ and ‘Send’ control buttons at all accessed floor levels
- Instantaneous overload protection (fixed setpoint)
- Broken chain free-fall safety system
- Standard lifting height up to 150 ft. (other heights available)
- Standard speed: 28 fpm (feet per minute) – higher speeds available
- Industrial strength carriage platform to handle heavy point loads
- Fast-acting brake system for crisp, accurate stops
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