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“Block Foaming”
Blocks of flexible, semi-rigid and rigid foam produced by discontinuous processes are used for some specific applications in the insulation, furnishing and car industry sectors. In this case the production lines require metering units that guarantee a very high-output with the capacity to pour large quantities of material in a relatively short time.
The dosing units specifically designed for high outputs cover an output range between 40 and 700 kg/min, For example, they are typically used for the production of:
· rigid low-density blocks for insulation
· insulated “offshore” pipes with compact filled compounds (e.g. with glass micro-spheres)
· rigid medium-density blocks that can be worked with machine tools to produce models
· semi rigid, blocks for headliners
· viscoelastic foams for mattresses and pillows.
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Tecnos is the Company of the Cannon Group specialised in dedicated manufacturing solutions for the Automotive & Transportation industries.
Tecnos conceive, design and supply special moulding lines and custom-made complete plants that can include:
* Polyurethane foaming
* Thermoplastics and Thermosetting compression moulding
* Thermoforming
* Glass-reinforcement forming
* Automatic handling, dispensing, trimming, finishing
* Moulds and all relevant ancillary equipment.
An application-dedicated R&D activity - carried by a staff of specialists in a modern laboratory - provides highly-efficient manufacturing tools to this demanding sector of the industry.
Tecnos co-ordinates today on a World-wide basis all the Group's activities concerning Automotive development and marketing.
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“Sandwich Insulated Panels”
The Cannon Group supplies the manufacturer of sandwich insulated panels with a wide range of proven, reliable, economically and technologically advanced solutions based on discontinuous and continuous methods.
Cannon continuous laminator are the best solution for mass production: sandwich insulated panels can be produced with a maximum thickness of 250 mm and either flexible (paper, cardboard and felt, centesimal aluminium sheet, etc.) or rigid facing (metal sheet, GRP, etc.) and using different types of insulating materials: polyurethanes, PIR, phenolic resins, mineral wools.
Discontinuous processes are preferred for small orders, customized shapes, very thick panels and when it is also necessary to include moulding frames and camlock fixings in the foams. In this field, Cannon has consolidated twenty years of technological partnership with Manni Presse - manufacturer of hydraulic presses -, offering complete packages for open-mould and close-mould foaming processes:
· Book-Opening Presses
· Single Multi-Daylight Presses
· Multi-Daylight Presses
· Tilting Systems
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Crios is the Company of the Cannon Group specialised in dedicated manufacturing solutions for the Refrigerator & Thermal Insulation industries.
Cannon Crios equipment and complete plants are available - on turn-key basis and in different versions - for the insulation with rigid Polyurethane foam of:
· Domestic refrigerators/freezers
· Commercial/industrial refrigerators
· Panels for walk-in cold rooms and cold storage
· Special sandwich panels for the insulation of houses or factory roofs or garage folding doors
· Electric water heaters (boilers)
With thousands of Polyurethane foaming lines installed on a world-wide basis in nearly 40 years of activity, Cannon is the World leader in this area of business and, specifically, in the refrigerator foaming speciality.
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Air filters and gaskets
OMS Group manufactures high tech plants for the following sectors:
- original equipment manufacturer for automobiles
- spare parts
Each one of these requires different production typology:
Oval carousel plant
Rotary table plant
Mono-product oval carousel plant for the automotive industry
It is used for large scale production (500 pcs/h).
Steps of production cycle:
- heating and transfer of the mould to the foaming area by a programmed manipulator handled through a computerized unit
- the mould is transferred, along a belt conveyor, to the assembly station
- the upper and lower parts are conveyed to the next station where an operator provides assembles and positions them on to the press.
- the press is conveyed toward the oven where polimerization takes place
- filter demoulding.
Multi-product rotary table plant for spare parts industry
By this system it is possible to produce varied model production since the single presses of the table can carry different types of moulds.
The number of the stations and the polimerization time vary according to the final product characteristics.
Hourly production: 240/360 pcs.
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Low Pressure Metering Machines
The brand new IMPACT series of low pressure machine launched by OMS Group marks a new era in our technology and stems from customers' needs to have a simple, user friendly setting of machine parameters, status displays, pouring times,etc.
In fact, in designing IMPACT, we kept in mind the need to simplify interface with the operator and to minimise maintenance operations.
The FM series of low pressure machine features electro-mechanical control technology and their simplicity and versatility allows the operator a more functional handling of the production cycle.
All our series of low pressure machines are equipped with ULTIMIX series of low pressure mixing heads which incorporate a mechanical mixer offering the possibility of dosing two or more components (i.e.:colours) directly into the mixer chamber. This range of low pressure mixing heads has been designed bearing in mind the need for reliability and ease of maintenance.
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High Pressure Metering Machines
OMS Group proposes to the market two version of high pressure units: ECOMASTER 2 series and our ultimate version, the ECOPlus series.
The ECOMASTER 2 series of high pressure metering equipment has been designed to introduce the benefits of high pressure metering and mixing within a modular range of machinery which can be tailored to precisely match particular production or technical requirements. OMS Group has paid particular attention to the ever increasing market demands for non-CFC formulations utilising alternative blowing agents by proposing sophisticated and reliable safety systems.
The capability to run multi-head installations enables the automation of production lines with consequent increases in productivity and material savings.
The OMS ECOPlus series of high pressure metering units provides the ideal solution for every PU application. Reliability, ease of operation and attractive price-performance ratio are the key points of this new series of machine.
Particular attention has been paid to the incorporation of up-to-date design and technology during the development of our ECOPlus.
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Automotive
Automotive component manufacturers world wide demand high quality products produced from efficient and reliable plants.
Since OMS Group has dedicated itself to producing plant and equipment solely for the polyurethane industry, it is able, through its experienced specialists, to develop concepts and engineer complete production solutions which fulfil the customer's specific requests.
In this diverse fields, OMS Group has installed plants for the production of dual hardness HR car seats, steering wheels, headrest, interior trim, external RIM and RRIM body parts, sound absorption components, carpets, etc..
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Panels
The application of expanded polyurethane foam has definitively marked a turning point in the industrial and building insulation fields, imposing its technologic validity. It is mainly used for the production of pre-fabricated panels in both discontinuous and continuous process.
Discontinuous Process
This process is adopted to produce panels of different thickness and dimensions. For this production presses able to produce panels up to 14m long and 200mm thickness are being used.
Panels width varies from 0.5m for doors up to 2.50m for refrigerant container.
Both rigid and/or flexible substrata are used, with smooth or grooved profiles according to individual customer's requirements.
Production processes:
- manual side injection system with closed press
- LANCIA automatic injection system with closed press
- automatic injection system with open pour technique
Continuous Process
This process allows a large scale production of different type of panels with flexible or rigid substrata. For industrial production, it is certainly more convenient for both the quality and quantity aspects over the discontinuous process.
The most current foaming systems using c-pentane as an alternative blowing agent are provided with specially designed safety systems to avoid any possible explosion danger.
Production processes:
- PU distribution traverse
- heated pouring platen with view for the suction plant
- double belt conveyor
- high pressure 4 component foaming machine
- metal sheet panels production plant
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Refrigerators
Point of reference in the refrigerator and freezer fields, OMS Group has always maintained a close eye on innovative technology, continously updating its production processes to meet the ever increasing demand for prime quality standards, reliability and output, yet not forgetting environmental issues.
Our supply range covers the entire refrigerator production process: from preheat ovens to foaming machines, from cabinets fixtures and jigs to automatic loading and unloading carriers.
OMS Group has been a pioneer in the implementation of new technological applications aimed to manufacture environment-friendly plants for expanded polyurethane production, paying close attention to safety issues: the elimination of any possible explosion hazard and continous monitoring of the dangerous areas by audible and visual alarm systems.
Due to the opening of new flourishing and important markets and the increase of demand, in recent years we have expandend the domestic and industrial refrigerators department and built a new factory site just for this particular sector. Our plants using cyclo-pentane as an alternative blowing agent, cover the entire refrigerator production process: from storage tanks to premixing systems, foaming machines, cabinet fixtures and rotary drums; from safety systems with continuous air recirculation to electrical control and alarm panels.
Thanks to our long acquired experience, we can design and supply plants which fully meet the specific requirements and needs of any end-users through the use of standard parts certified by international quality and safety bodies.
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Feed units and systems
Vibration helical conveyor
- Universal use for small parts and connecting elements of all types
- Readiness and Conveying
- Sorting and Buffering
- Escapement and Merging
- Monitoring and Controlling
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ESE
Electrical hand screwdrivers without feeding
- Manageable screwdriver for small screws and simple screwdriving application
- Powerful DC power drives
- Precise shut-off
- Continuously adjustable torque
- Quiet in operation
- Economical
- Maintenance-free
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The improvement of productivity, quality and customization along with a close customer association, has been the driving force in the development of the CP screwfeeder range.
Cost effective solution
- Our screwfeeder range is an assembly of modular parts
- Each part of the assembly is a standard module
- Each module is easy to change thus provides a flexible solution
Servicing
- Simple procedure to order via the CP Application Center
- All module parts in stock
- Easy to install: no special tools required
- Mechanical assembly components fully designed with 3D CAD system (proe, step or iges format) based also on your 3D specifications.
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For collated screws type MGS from 25 - 55 mm( 1" -2-1/4")
plasterboard, chipboard, cases, sheet materials, packing,
flooring, pre-fabricated buildings, interior fixing, caravans, funiture manufacturing, etc.
TECHNICAL DETAILS
Weight:1,6 kg (3.52 lb.)
Height: 180 mm (7.087 in.)
Length:420 mm (16.535in.)
Voltage: 220V / 50 Hz
Power: 480 W
No. of revolutions: 4650 RPM
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DS300-S2
Capable of driving all SENCO® DuraSpin screws from 1-5/8" - 3" in length, this tool is ideal for wood screw applications. The SENCO DuraSpin™ DS300-S2 collated screw system comes conveniently assembled to a rugged 2,500 rpm SENCO screwdriver. The DS300-S2 comes complete with the DuraSpin collated screw feed system mounted on a screwdriver, a flooring extension, a rugged carrying case, and two spare bits.
Features:
Patented SENCO DuraSpin feed system drives screws quickly and efficiently without jams or misfeeds.
Ergonomic design - May be used with a one-handed or two-handed grip. Cushioned second hand grip provides added comfort and reduced exertion.
Flooring extension included - Allows screws to be driven efficiently from a comfortable standing position.
Easy Depth-of-Drive Adjustment - Just turn the thumb screw to regulate the precise amount of countersink.
Quick Release - Feed system snaps off to give easy bit access.
Adjustable Nose Piece - Easily adjusts tool for screw sizes from 1-5/8" - 3" (41 mm - 75 mm).
Super-Tough Drive Bits - Outlasts the competition.
SENCO's Full One-Year Warranty.
Modular design - Snaps together with or without flooring extension, quickly and easily, with no tools.
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Cordless Auto Feed Screwdriver
BFR440
Fast Charger, Battery Cartridge, Philips bit
FEATURES
- Quick Shooting
- Rotational speed has been drastically increased up to 4,000rpm from 2,000rpm of our predecessor model 6835D, ensuring smooth screwdriving and high operation efficiency.
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HSP Handheld Screwdriver
with automatic feed system for screws and headless pins
- Compact and ergonomic design
- Automatic bit stroke
- Short changeover times
- Maximum flexibility
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For a faster productive process: this is the new feeding system NCA, completely designed by Fiam.
The tightening system NCA is particularly suitable for large and mediumbatch of equal screws; it offers the following important benefits:
- the screw is automatically sent from the bowl to the screwdriver head;
- the screw is automatically positioned on the workpiece at the same time as the screwdriver is operating.
The work cycle is simple, fast and safe:
- the screws are loaded in the bowl
- the screwdriver is operated
- the screw automatically arrives at the screwdriver head
- the screw is drawn in
- another screw arrives at the screwdriver head, is drawn in and sothe cycle continues
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The 977CM - Current Monitoring Pulsed DC Controller, brings together powerful long-range ionisation; closed-loop feedback; self-monitoring and remote reporting. A complete package, unique to Meech. Self-monitoring and adjustment of performance allows optimum control of static for much longer periods than previously possible. Local display and output signals alert operators to the need to clean the equipment.
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The AD-4826 is a feeder controller with model predictive control technology that delivers superior performance when compared with PID control devices.
Model predictive control is a method of process control to determine a manipulated variable that enables a process variable to reach a set point by predicting future changes in a process using models of the controlled object’s behavior. The internal model is used to predict if any deviation from the set point will occur in the immediate future when process control is continued with the current manipulated variable. If a deviation is predicted, an adjusted manipulated variable is output and sent to the controlled object.
Unlike PID control, which executes a correction after a control deviation occurs, model predictive control predicts a deviation in advance using a model of the system’s behavior to enable stable process control while avoiding hunting (unstable movement). The extraordinary advantages of model predictive control include process control stability, disturbance cancellation, improved response to changes, improved set-point-following capability and high tolerance to the influence of changes in a process.
The AD-4826 can perform model predictive control with a screw feeder, circle feeder, table feeder or rotary feeder that has been controlled with PID control (up to 4 feeders can be used with one AD-4826 device).
Please see the AD-4826 catalog for further details.
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The Model 977v3 Pulsed DC Controller has been designed to operate with the full industrial range of Meech Pulsed DC static elimination equipment. It is light and compact but able to cope with the most technically demanding industrial applications. In addition to the ability to control power output, frequency and polarity, the 977v3 also offers alarm and remote monitoring and control functionality. A new feature of the 977v3 is an 8- way DIN for connection of an ion balance sensor and feedback system. Patent No. ZL200530000278.0
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The Model 233v3 Pulsed DC Controller has been designed to operate with the Series 200 range of ionisers for ESD applications. The 233v3 is light, compact and features lockable plug and socket connectors for quick release. It also provides the option of Steady State DC (SSDC) output.
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ELECTRONIC CONTROL FEATURES
100% duty cycle
Superior Accuracy (1/2% over full range)
Compact electronic and mechanical design
No clutches or brakes
Multiple size plunger / flow capability
Severe duty design standard
Local micrometer stroke indication
Split signal capacity (standard, field adjustable)
Direct or reverse acting (standard, field adjustable)
Each side can operate independently or in unison
Adjustable feedback signal to tune output
Low maintenance
No overshoot or hunting
Wall and panel mount remote controllers (w/indication) available
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The REOVIB MFS 168 series of variable-frequency regulators are specially designed for controlling vibratory feeders. The units produce a highly stable output frequency that is adjustable in 0.1 Hz increments. Manual "tuning" time of the mechanical feed system is significantly reduced. The sinusoidal output means that the feeder runs quietly and provides gentle product handling characteristics. Settings are adjusted by using a touch-panel and an integrated digital display. The feed rate set-point can be adjusted in several ways, including the use of 0 - 10V or 0(4) - 20 mA signals. User settings can be stored and recalled. Depending on the controller version there are functions available for track-sensor control and constant amplitude control, which maintains a constant feed-rate irrespective load variations on the feeder. All electrical connections are brought out to terminals located in the front panel. The enclosure is designed for panel mounting.
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