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“Block Foaming”
Blocks of flexible, semi-rigid and rigid foam produced by discontinuous processes are used for some specific applications in the insulation, furnishing and car industry sectors. In this case the production lines require metering units that guarantee a very high-output with the capacity to pour large quantities of material in a relatively short time.
The dosing units specifically designed for high outputs cover an output range between 40 and 700 kg/min, For example, they are typically used for the production of:
· rigid low-density blocks for insulation
· insulated “offshore” pipes with compact filled compounds (e.g. with glass micro-spheres)
· rigid medium-density blocks that can be worked with machine tools to produce models
· semi rigid, blocks for headliners
· viscoelastic foams for mattresses and pillows.
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Tecnos is the Company of the Cannon Group specialised in dedicated manufacturing solutions for the Automotive & Transportation industries.
Tecnos conceive, design and supply special moulding lines and custom-made complete plants that can include:
* Polyurethane foaming
* Thermoplastics and Thermosetting compression moulding
* Thermoforming
* Glass-reinforcement forming
* Automatic handling, dispensing, trimming, finishing
* Moulds and all relevant ancillary equipment.
An application-dedicated R&D activity - carried by a staff of specialists in a modern laboratory - provides highly-efficient manufacturing tools to this demanding sector of the industry.
Tecnos co-ordinates today on a World-wide basis all the Group's activities concerning Automotive development and marketing.
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“Sandwich Insulated Panels”
The Cannon Group supplies the manufacturer of sandwich insulated panels with a wide range of proven, reliable, economically and technologically advanced solutions based on discontinuous and continuous methods.
Cannon continuous laminator are the best solution for mass production: sandwich insulated panels can be produced with a maximum thickness of 250 mm and either flexible (paper, cardboard and felt, centesimal aluminium sheet, etc.) or rigid facing (metal sheet, GRP, etc.) and using different types of insulating materials: polyurethanes, PIR, phenolic resins, mineral wools.
Discontinuous processes are preferred for small orders, customized shapes, very thick panels and when it is also necessary to include moulding frames and camlock fixings in the foams. In this field, Cannon has consolidated twenty years of technological partnership with Manni Presse - manufacturer of hydraulic presses -, offering complete packages for open-mould and close-mould foaming processes:
· Book-Opening Presses
· Single Multi-Daylight Presses
· Multi-Daylight Presses
· Tilting Systems
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Crios is the Company of the Cannon Group specialised in dedicated manufacturing solutions for the Refrigerator & Thermal Insulation industries.
Cannon Crios equipment and complete plants are available - on turn-key basis and in different versions - for the insulation with rigid Polyurethane foam of:
· Domestic refrigerators/freezers
· Commercial/industrial refrigerators
· Panels for walk-in cold rooms and cold storage
· Special sandwich panels for the insulation of houses or factory roofs or garage folding doors
· Electric water heaters (boilers)
With thousands of Polyurethane foaming lines installed on a world-wide basis in nearly 40 years of activity, Cannon is the World leader in this area of business and, specifically, in the refrigerator foaming speciality.
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High Pressure Metering Machines
OMS Group proposes to the market two version of high pressure units: ECOMASTER 2 series and our ultimate version, the ECOPlus series.
The ECOMASTER 2 series of high pressure metering equipment has been designed to introduce the benefits of high pressure metering and mixing within a modular range of machinery which can be tailored to precisely match particular production or technical requirements. OMS Group has paid particular attention to the ever increasing market demands for non-CFC formulations utilising alternative blowing agents by proposing sophisticated and reliable safety systems.
The capability to run multi-head installations enables the automation of production lines with consequent increases in productivity and material savings.
The OMS ECOPlus series of high pressure metering units provides the ideal solution for every PU application. Reliability, ease of operation and attractive price-performance ratio are the key points of this new series of machine.
Particular attention has been paid to the incorporation of up-to-date design and technology during the development of our ECOPlus.
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Low Pressure Metering Machines
The brand new IMPACT series of low pressure machine launched by OMS Group marks a new era in our technology and stems from customers' needs to have a simple, user friendly setting of machine parameters, status displays, pouring times,etc.
In fact, in designing IMPACT, we kept in mind the need to simplify interface with the operator and to minimise maintenance operations.
The FM series of low pressure machine features electro-mechanical control technology and their simplicity and versatility allows the operator a more functional handling of the production cycle.
All our series of low pressure machines are equipped with ULTIMIX series of low pressure mixing heads which incorporate a mechanical mixer offering the possibility of dosing two or more components (i.e.:colours) directly into the mixer chamber. This range of low pressure mixing heads has been designed bearing in mind the need for reliability and ease of maintenance.
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Air filters and gaskets
OMS Group manufactures high tech plants for the following sectors:
- original equipment manufacturer for automobiles
- spare parts
Each one of these requires different production typology:
Oval carousel plant
Rotary table plant
Mono-product oval carousel plant for the automotive industry
It is used for large scale production (500 pcs/h).
Steps of production cycle:
- heating and transfer of the mould to the foaming area by a programmed manipulator handled through a computerized unit
- the mould is transferred, along a belt conveyor, to the assembly station
- the upper and lower parts are conveyed to the next station where an operator provides assembles and positions them on to the press.
- the press is conveyed toward the oven where polimerization takes place
- filter demoulding.
Multi-product rotary table plant for spare parts industry
By this system it is possible to produce varied model production since the single presses of the table can carry different types of moulds.
The number of the stations and the polimerization time vary according to the final product characteristics.
Hourly production: 240/360 pcs.
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Automotive
Automotive component manufacturers world wide demand high quality products produced from efficient and reliable plants.
Since OMS Group has dedicated itself to producing plant and equipment solely for the polyurethane industry, it is able, through its experienced specialists, to develop concepts and engineer complete production solutions which fulfil the customer's specific requests.
In this diverse fields, OMS Group has installed plants for the production of dual hardness HR car seats, steering wheels, headrest, interior trim, external RIM and RRIM body parts, sound absorption components, carpets, etc..
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Panels
The application of expanded polyurethane foam has definitively marked a turning point in the industrial and building insulation fields, imposing its technologic validity. It is mainly used for the production of pre-fabricated panels in both discontinuous and continuous process.
Discontinuous Process
This process is adopted to produce panels of different thickness and dimensions. For this production presses able to produce panels up to 14m long and 200mm thickness are being used.
Panels width varies from 0.5m for doors up to 2.50m for refrigerant container.
Both rigid and/or flexible substrata are used, with smooth or grooved profiles according to individual customer's requirements.
Production processes:
- manual side injection system with closed press
- LANCIA automatic injection system with closed press
- automatic injection system with open pour technique
Continuous Process
This process allows a large scale production of different type of panels with flexible or rigid substrata. For industrial production, it is certainly more convenient for both the quality and quantity aspects over the discontinuous process.
The most current foaming systems using c-pentane as an alternative blowing agent are provided with specially designed safety systems to avoid any possible explosion danger.
Production processes:
- PU distribution traverse
- heated pouring platen with view for the suction plant
- double belt conveyor
- high pressure 4 component foaming machine
- metal sheet panels production plant
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Refrigerators
Point of reference in the refrigerator and freezer fields, OMS Group has always maintained a close eye on innovative technology, continously updating its production processes to meet the ever increasing demand for prime quality standards, reliability and output, yet not forgetting environmental issues.
Our supply range covers the entire refrigerator production process: from preheat ovens to foaming machines, from cabinets fixtures and jigs to automatic loading and unloading carriers.
OMS Group has been a pioneer in the implementation of new technological applications aimed to manufacture environment-friendly plants for expanded polyurethane production, paying close attention to safety issues: the elimination of any possible explosion hazard and continous monitoring of the dangerous areas by audible and visual alarm systems.
Due to the opening of new flourishing and important markets and the increase of demand, in recent years we have expandend the domestic and industrial refrigerators department and built a new factory site just for this particular sector. Our plants using cyclo-pentane as an alternative blowing agent, cover the entire refrigerator production process: from storage tanks to premixing systems, foaming machines, cabinet fixtures and rotary drums; from safety systems with continuous air recirculation to electrical control and alarm panels.
Thanks to our long acquired experience, we can design and supply plants which fully meet the specific requirements and needs of any end-users through the use of standard parts certified by international quality and safety bodies.
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Feed units and systems
Vibration helical conveyor
- Universal use for small parts and connecting elements of all types
- Readiness and Conveying
- Sorting and Buffering
- Escapement and Merging
- Monitoring and Controlling
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ESE
Electrical hand screwdrivers without feeding
- Manageable screwdriver for small screws and simple screwdriving application
- Powerful DC power drives
- Precise shut-off
- Continuously adjustable torque
- Quiet in operation
- Economical
- Maintenance-free
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The improvement of productivity, quality and customization along with a close customer association, has been the driving force in the development of the CP screwfeeder range.
Cost effective solution
- Our screwfeeder range is an assembly of modular parts
- Each part of the assembly is a standard module
- Each module is easy to change thus provides a flexible solution
Servicing
- Simple procedure to order via the CP Application Center
- All module parts in stock
- Easy to install: no special tools required
- Mechanical assembly components fully designed with 3D CAD system (proe, step or iges format) based also on your 3D specifications.
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For collated screws type MGS from 25 - 55 mm( 1" -2-1/4")
plasterboard, chipboard, cases, sheet materials, packing,
flooring, pre-fabricated buildings, interior fixing, caravans, funiture manufacturing, etc.
TECHNICAL DETAILS
Weight:1,6 kg (3.52 lb.)
Height: 180 mm (7.087 in.)
Length:420 mm (16.535in.)
Voltage: 220V / 50 Hz
Power: 480 W
No. of revolutions: 4650 RPM
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DS300-S2
Capable of driving all SENCO® DuraSpin screws from 1-5/8" - 3" in length, this tool is ideal for wood screw applications. The SENCO DuraSpin DS300-S2 collated screw system comes conveniently assembled to a rugged 2,500 rpm SENCO screwdriver. The DS300-S2 comes complete with the DuraSpin collated screw feed system mounted on a screwdriver, a flooring extension, a rugged carrying case, and two spare bits.
Features:
Patented SENCO DuraSpin feed system drives screws quickly and efficiently without jams or misfeeds.
Ergonomic design - May be used with a one-handed or two-handed grip. Cushioned second hand grip provides added comfort and reduced exertion.
Flooring extension included - Allows screws to be driven efficiently from a comfortable standing position.
Easy Depth-of-Drive Adjustment - Just turn the thumb screw to regulate the precise amount of countersink.
Quick Release - Feed system snaps off to give easy bit access.
Adjustable Nose Piece - Easily adjusts tool for screw sizes from 1-5/8" - 3" (41 mm - 75 mm).
Super-Tough Drive Bits - Outlasts the competition.
SENCO's Full One-Year Warranty.
Modular design - Snaps together with or without flooring extension, quickly and easily, with no tools.
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Cordless Auto Feed Screwdriver
BFR440
Fast Charger, Battery Cartridge, Philips bit
FEATURES
- Quick Shooting
- Rotational speed has been drastically increased up to 4,000rpm from 2,000rpm of our predecessor model 6835D, ensuring smooth screwdriving and high operation efficiency.
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HSP Handheld Screwdriver
with automatic feed system for screws and headless pins
- Compact and ergonomic design
- Automatic bit stroke
- Short changeover times
- Maximum flexibility
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For a faster productive process: this is the new feeding system NCA, completely designed by Fiam.
The tightening system NCA is particularly suitable for large and mediumbatch of equal screws; it offers the following important benefits:
- the screw is automatically sent from the bowl to the screwdriver head;
- the screw is automatically positioned on the workpiece at the same time as the screwdriver is operating.
The work cycle is simple, fast and safe:
- the screws are loaded in the bowl
- the screwdriver is operated
- the screw automatically arrives at the screwdriver head
- the screw is drawn in
- another screw arrives at the screwdriver head, is drawn in and sothe cycle continues
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- Paper Packaging at Unrivaled Speeds
Creates custom-length paper pads at up to 150 per minute – making it the fastest paper system on the market
- Versatile
Can be used in a variety of packaging techniques, including cushioning and blocking and bracing
- Environmentally Responsible
TigerPad™ material contains 85% Post Industrial and 15% Post Consumer recovered fibers equaling 100% recycled fibers
Patented, single-motor design results in lower power consumptions than other paper systems
TigerPad™ material is lofted, strong and durable requiring less material to provide “more” protective packaging performance
- Dependable and Durable
Requires minimal service, which means greater uptime and a more profitable packaging operation
- Effortlessly Integrate into your Current Operation
Ideal for workstations – materials can be taken straight from the system or batched into bins. Smaller footprint is easy to position anywhere
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PadPak Cushioning System
PadPak® is a versatile product that can accommodate most packaging needs and applications such as cushioning, wrapping and blocking and bracing.
PadPak converters create cushioning pads from single or multi-ply kraft paper. Inside the converter, the paper layers are crimped together, trapping air inside the layers to form a cushioning pad. PadPak converters vary in size and configuration to accommodate any packaging environment or application. PadPak is created through the PadPak® AutoPad® , PadPak Jr.® , PadPak® Pad-N-Pak® Workstation or PadPak LCTM converters.
AutoPad®
A HEAVYWEIGHT FOR CUSHIONING APPLICATIONS
Versatile - several modes of operation allow for batch production or in-line, just-in-time use for most cushioning applications
Adjustable - converter is easy to rotate and is height adjustable to adapt to packing environment needs
Adaptable - multiple stand options and various accessories and customizations available
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Fillpak® Voidfill System
FillPak® is a patented voidfill system that converts kraft paper at a very high speed into an economical, clean alternative to other voidfill materials. Single-ply, fanfold kraft paper is converted into a PaperStar? configuration, which is geometrically the most effective way to fill a void. FillPak is created through FillPak®, FillPak TT®, and FillPak MTM converters.
FillPak: EXTREMELY FAST AND EFFICIENT VOIDFILL
Fast - top converting speed is 55 inches per second
Versatile - integrates easily into a voidfill or pick and pack operation
Economical - more cost effective than other voidfill materials
Efficient - seven packs of paper can be stacked, taped together and converted for maximum uptime and throughput
FillPak TT: VOIDFILL WHERE AND WHEN YOU NEED IT
Fast - converting speed is 60 inches per second
Compact - designed for companies with multiple packing stations
Adaptable - can be converted into a battery operated unit when electrical outlets are not available
Versatile - can be easily configured as a floor or a table stand
Lightweight - entire converter only weighs 55 lbs. making it easy to move around
FillPak M: GOOD THINGS COME IN SMALL PACKAGES
Compact - minimal area for setup and storage; ideal for low volume or indiviual pack station needs
Clean - paper packing material is neatly guided into the box without any overfilling or spillage
Quiet - no motor makes the unit appropriate for non-industrial settings
Innovative - Ranpak's patented fanfold paper eliminates the "drag" experienced when using paper rolls
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Epsilon™ is a cost effective system producing flexible, shock absorbing void fill and protective cushions from 300m rolls of single ply, 100% recycled paper. It generates a high bulk pack using the minimum amount of material.
The Epsilon™ system is suitable for both low and high volume users. Cushions generated from 300m length rolls of single ply paper make loading easy, and extend the time interval between roll replacement.
- Resilient paper cushions provide ideal all round protection and shock absorbing void fill for goods of any shape, size and weight
- Costs reduced by use of longer rolls of single ply paper with no need for total fill
- Environmentally friendly 100% recycled paper is recyclable and biodegradable
- Sturdy, high quality packs maintain their shape and resist compression, ensuring safe transit of goods
- Recycled paper does not mark polished surfaces
- Neat, clean packaging is readily unpacked and liked by people receiving the goods
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The new Easypack Spiral Pro™ is a high-speed motor driven version of the Spiral system producing tubular lengths of cushion void fill packing on demand.
High volume output is controlled by a foot switch with the flexible cushion material dispensed straight into the transit box.
The small, neat machine takes up minimum space so that every packing bench can have its own dispenser.
- Produced from 100% recycled and biodegradable paper
- Provides effective all round protection for goods using top, bottom and side fill
- Flexible tubes are easy to shape and form
- The tubular material is readily coiled to support heavy items
- The dispenser is fully adjustable for height, tilt and swivel
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KOFLOC MFC-Gas Mixer (8500)
The KOFLOC MFC-Gas Mixer (8500) integrates 3 KOFLOC Gas Mass Flow Controller MODEL 8500 SERIES and a gas mixer in one convenient package. The result is a compact device that not only saves space and avoids clattering, but a unit with superior performance than a conventional system of separate mass flow controllers, a gas mixer and piping. The KOFLOC MFC-Gas Mixer (8500) is especially suited for burn control applications by greatly reducing flame flickering and stabilizing burn better than conventional setup.
FEATURES
- High-lift actuator for large flows
- Single 24 VDC power source
- Choice of RS232C or RS485 interface
- Standard totalizer function
- 14-bit converter for 4-1/2-digit display and operation
- Isolated thermal sensor for measuring inflammable gases
- Choice of SUS316L or SUS316 stainless steel
- Standard dimensions and fittings for easy replacement
- Free mounting position
- SV setting, plus 5 pattern settings
- Auto-zero function
- Wide selection of fittings, seals, wetted materials and communication interfaces
- Easy maintenance
APPLICATIONS
♦ Gas mixing
♦ Burn control
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Gas Mixers
WITT gas mixers are available as mechanical or electronic systems for different types of gases, capacity ranges and areas of application. The gas mixtures produced are either variable or pre-set. For local or remote monitoring and control extensive sensor technology and electronics are available. Gas mixers are also supplied with integrated analysers. WITT are happy to design and build equipment to meet special requirements.
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