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“Block Foaming”
Blocks of flexible, semi-rigid and rigid foam produced by discontinuous processes are used for some specific applications in the insulation, furnishing and car industry sectors. In this case the production lines require metering units that guarantee a very high-output with the capacity to pour large quantities of material in a relatively short time.
The dosing units specifically designed for high outputs cover an output range between 40 and 700 kg/min, For example, they are typically used for the production of:
· rigid low-density blocks for insulation
· insulated “offshore” pipes with compact filled compounds (e.g. with glass micro-spheres)
· rigid medium-density blocks that can be worked with machine tools to produce models
· semi rigid, blocks for headliners
· viscoelastic foams for mattresses and pillows.
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Tecnos is the Company of the Cannon Group specialised in dedicated manufacturing solutions for the Automotive & Transportation industries.
Tecnos conceive, design and supply special moulding lines and custom-made complete plants that can include:
* Polyurethane foaming
* Thermoplastics and Thermosetting compression moulding
* Thermoforming
* Glass-reinforcement forming
* Automatic handling, dispensing, trimming, finishing
* Moulds and all relevant ancillary equipment.
An application-dedicated R&D activity - carried by a staff of specialists in a modern laboratory - provides highly-efficient manufacturing tools to this demanding sector of the industry.
Tecnos co-ordinates today on a World-wide basis all the Group's activities concerning Automotive development and marketing.
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“Sandwich Insulated Panels”
The Cannon Group supplies the manufacturer of sandwich insulated panels with a wide range of proven, reliable, economically and technologically advanced solutions based on discontinuous and continuous methods.
Cannon continuous laminator are the best solution for mass production: sandwich insulated panels can be produced with a maximum thickness of 250 mm and either flexible (paper, cardboard and felt, centesimal aluminium sheet, etc.) or rigid facing (metal sheet, GRP, etc.) and using different types of insulating materials: polyurethanes, PIR, phenolic resins, mineral wools.
Discontinuous processes are preferred for small orders, customized shapes, very thick panels and when it is also necessary to include moulding frames and camlock fixings in the foams. In this field, Cannon has consolidated twenty years of technological partnership with Manni Presse - manufacturer of hydraulic presses -, offering complete packages for open-mould and close-mould foaming processes:
· Book-Opening Presses
· Single Multi-Daylight Presses
· Multi-Daylight Presses
· Tilting Systems
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Crios is the Company of the Cannon Group specialised in dedicated manufacturing solutions for the Refrigerator & Thermal Insulation industries.
Cannon Crios equipment and complete plants are available - on turn-key basis and in different versions - for the insulation with rigid Polyurethane foam of:
· Domestic refrigerators/freezers
· Commercial/industrial refrigerators
· Panels for walk-in cold rooms and cold storage
· Special sandwich panels for the insulation of houses or factory roofs or garage folding doors
· Electric water heaters (boilers)
With thousands of Polyurethane foaming lines installed on a world-wide basis in nearly 40 years of activity, Cannon is the World leader in this area of business and, specifically, in the refrigerator foaming speciality.
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High Pressure Metering Machines
OMS Group proposes to the market two version of high pressure units: ECOMASTER 2 series and our ultimate version, the ECOPlus series.
The ECOMASTER 2 series of high pressure metering equipment has been designed to introduce the benefits of high pressure metering and mixing within a modular range of machinery which can be tailored to precisely match particular production or technical requirements. OMS Group has paid particular attention to the ever increasing market demands for non-CFC formulations utilising alternative blowing agents by proposing sophisticated and reliable safety systems.
The capability to run multi-head installations enables the automation of production lines with consequent increases in productivity and material savings.
The OMS ECOPlus series of high pressure metering units provides the ideal solution for every PU application. Reliability, ease of operation and attractive price-performance ratio are the key points of this new series of machine.
Particular attention has been paid to the incorporation of up-to-date design and technology during the development of our ECOPlus.
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Low Pressure Metering Machines
The brand new IMPACT series of low pressure machine launched by OMS Group marks a new era in our technology and stems from customers' needs to have a simple, user friendly setting of machine parameters, status displays, pouring times,etc.
In fact, in designing IMPACT, we kept in mind the need to simplify interface with the operator and to minimise maintenance operations.
The FM series of low pressure machine features electro-mechanical control technology and their simplicity and versatility allows the operator a more functional handling of the production cycle.
All our series of low pressure machines are equipped with ULTIMIX series of low pressure mixing heads which incorporate a mechanical mixer offering the possibility of dosing two or more components (i.e.:colours) directly into the mixer chamber. This range of low pressure mixing heads has been designed bearing in mind the need for reliability and ease of maintenance.
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Air filters and gaskets
OMS Group manufactures high tech plants for the following sectors:
- original equipment manufacturer for automobiles
- spare parts
Each one of these requires different production typology:
Oval carousel plant
Rotary table plant
Mono-product oval carousel plant for the automotive industry
It is used for large scale production (500 pcs/h).
Steps of production cycle:
- heating and transfer of the mould to the foaming area by a programmed manipulator handled through a computerized unit
- the mould is transferred, along a belt conveyor, to the assembly station
- the upper and lower parts are conveyed to the next station where an operator provides assembles and positions them on to the press.
- the press is conveyed toward the oven where polimerization takes place
- filter demoulding.
Multi-product rotary table plant for spare parts industry
By this system it is possible to produce varied model production since the single presses of the table can carry different types of moulds.
The number of the stations and the polimerization time vary according to the final product characteristics.
Hourly production: 240/360 pcs.
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Automotive
Automotive component manufacturers world wide demand high quality products produced from efficient and reliable plants.
Since OMS Group has dedicated itself to producing plant and equipment solely for the polyurethane industry, it is able, through its experienced specialists, to develop concepts and engineer complete production solutions which fulfil the customer's specific requests.
In this diverse fields, OMS Group has installed plants for the production of dual hardness HR car seats, steering wheels, headrest, interior trim, external RIM and RRIM body parts, sound absorption components, carpets, etc..
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Panels
The application of expanded polyurethane foam has definitively marked a turning point in the industrial and building insulation fields, imposing its technologic validity. It is mainly used for the production of pre-fabricated panels in both discontinuous and continuous process.
Discontinuous Process
This process is adopted to produce panels of different thickness and dimensions. For this production presses able to produce panels up to 14m long and 200mm thickness are being used.
Panels width varies from 0.5m for doors up to 2.50m for refrigerant container.
Both rigid and/or flexible substrata are used, with smooth or grooved profiles according to individual customer's requirements.
Production processes:
- manual side injection system with closed press
- LANCIA automatic injection system with closed press
- automatic injection system with open pour technique
Continuous Process
This process allows a large scale production of different type of panels with flexible or rigid substrata. For industrial production, it is certainly more convenient for both the quality and quantity aspects over the discontinuous process.
The most current foaming systems using c-pentane as an alternative blowing agent are provided with specially designed safety systems to avoid any possible explosion danger.
Production processes:
- PU distribution traverse
- heated pouring platen with view for the suction plant
- double belt conveyor
- high pressure 4 component foaming machine
- metal sheet panels production plant
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Refrigerators
Point of reference in the refrigerator and freezer fields, OMS Group has always maintained a close eye on innovative technology, continously updating its production processes to meet the ever increasing demand for prime quality standards, reliability and output, yet not forgetting environmental issues.
Our supply range covers the entire refrigerator production process: from preheat ovens to foaming machines, from cabinets fixtures and jigs to automatic loading and unloading carriers.
OMS Group has been a pioneer in the implementation of new technological applications aimed to manufacture environment-friendly plants for expanded polyurethane production, paying close attention to safety issues: the elimination of any possible explosion hazard and continous monitoring of the dangerous areas by audible and visual alarm systems.
Due to the opening of new flourishing and important markets and the increase of demand, in recent years we have expandend the domestic and industrial refrigerators department and built a new factory site just for this particular sector. Our plants using cyclo-pentane as an alternative blowing agent, cover the entire refrigerator production process: from storage tanks to premixing systems, foaming machines, cabinet fixtures and rotary drums; from safety systems with continuous air recirculation to electrical control and alarm panels.
Thanks to our long acquired experience, we can design and supply plants which fully meet the specific requirements and needs of any end-users through the use of standard parts certified by international quality and safety bodies.
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ECO
Micro-jet dosing systems for:
- lubro-cooling substances for processes like shearing, drawing, drilling, tapping, cutting, etc.
- lubrication of particular kinematic mechanisms and/or components
Products: lubricating oils, evaporable oils, cooling liquids, detaching fluids, protective coatings, etc
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Satellite Paste Applicators are designed to complement an existing heat source, such as furnace or induction. These freestanding units apply single, multiple, or "ring shape" paste deposits onto assemblies. Cycling is automatic and error-free with an operator removing the pasted part and loading it into the adjoining heat source.
Applicator guns can also be mounted to a robot to apply a detailed combination of paste dots and stripes to a particular part. After the pasting cycle, the part is joined to its companion members and fixtured to the subsequent heating and cooling sequence.
Dual station system utilizes rotating mandrel technique to apply 360° stripe of Fusion Paste onto part joint area.
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SPECIAL
This product line gathers all automated or semi-automated systems, designed and built for complete or partial applications, on specific request for custom equipment, syandalone or integrated.
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EDS - ECO Dosage Solution - is designed to provide a modern and highly efficient means of mixing water and detergents in cleaning applications. In tests performed, Nilfisk-Advance has been able to prove that EDS – ECO Dosage Solution – offers significant cost and time savings, as well as more reliable cleaning results. Since the precise dosage of detergent will always be applied, human error in mixing is completely eliminated.
Furthermore, on scrubber/dryers fitted with EDS – ECO Dosage Solution – the detergent is added to the water at the scrub deck – not in the tank. This means that only clean water is ever in the tank, making it unnecessary for it to be emptied or cleaned. This feature significantly reduces downtime and increases productivity.
On ECO Solution mode, Nilfisk’s scrubber/dryers reduce water consumption by as much as 50%. Nilfisk’s BR 601 model, for example, only uses 1 litre of water for cleaning as much as 56 m².
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Patriot Chopper/Saturator
The MVP Patriot™ Standard Output System delivers power, versatility and unprecedented precision to the composites production process.
3:1 or 7:1 output system
Highly Accurate Patriot Technology
Increased Efficiency
Improved Product Quality
Modular Versatility
The Patriot™ Chop/Wetout system delivers unprecedented presion, power, versatility and rugged construction for long lasting use, Rapid Access Design (RAD) for easy maintenance, and reliable performance. This is the one the other guys compare themselves to.
The Patriot™ Chop/Wetout system is a versatile pumping system that addresses many of the problems experienced in composites material application. If your goal is to make quality parts with minimal overspray and greatly reduce waste materials, then the precision of this system is what you need.
Precision counts. The key to efficient FRP production is achieving a uniform laminate. Precise metering is the key to correct many of the quality issues, such as porosity, inconsistent thickness and more that currently face composites manufactures. With a catalyst-to-resin variance ratio of 1% or less, the Patriot™ chop system runs circles around competitive systems that tested with variance ratios of 25% - 30%.
Superior Construction. The Patriot™ Chop/Wetout System features a deep induction heat hardened Fluid Section which is then coated with a thick hard chrome layer to increase the wear characteristics of the system, allowing it to run for longer periods.
Both the Fluid Section and Catalyst Pump on Patriot™ feature the new "self-healing" seal that has the lowest coefficients of friction available today. This seal does not require packing adjustments, and greatly reduces the problems associated with heat buildup and wear.
Patriot™ is designed and built with modular components to create the optimum configuration for your needs. Utilizing quick-change components extends the system life and allows for reduced down time. The major components change out in 10 minutes or less.
If you are looking to take your chopping operation to the next level, the Patriot™ Chop/Wetout System is the best move you can make.
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This WOLFANGEL® unit was conceived for the processing of low viscose fluid plastics. In this case, a PU glue had to be dosed for the glueing of stone tiles. The processing pressure is about 100 bar as the glue has to go through a 7,5 m long material hose before being delivered to the processing head with a capacity of 5 kg/min. Due to the short pot life, the material cannot be heated for the reduction of the viscosity.
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The M.V.P. Patriot™ High Output System offers a positive displacement pump design that delivers highly accurate ratio control of ±0.1%.
The secret to Patriot’s unprecedented precision is the unique pumping system. Patriot™ is a versatile pumping system that addresses many of the problems experienced in composites application.
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For Applying:
epoxy resins
polyurethane resins
silicones
adhesives
Advantages:
-Smooth adjustable mixing ratio
-Exact volume and mixing ratio, no loss of material
-Optimum of industrial hygiene
-Avoid hazardous waste
-High precision dosing system
-Saving of time
-Easy to operate
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This WOLFANGEL® unit was conceived for the vacuum infusion process, where, at the beginning of the process, a great amount of material is required. The capacity is 50 kg/min. Resin, catalyst and accelerator (or inhibitor) are delivered by 3 material pumps. The particular advantage of this plant is that it can process preaccelerated resin. The reaction process of the resin system can be adjusted to an optimum to the temperatures of the environment so that the possibilities of adjustment are improved compared to a preaccelerated system. This concept can also be used for epoxy dosing units.
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Simple and Maintenance-Free, The Polaris System is Available in Four Different Pump Ratios for Spray and Pour Applications. You can choose from 8:1, 13:1, 22:1 and 40:1 Systems.
These systems are built TOUGH and feature DUAL 1.0 GPM or 2.0 GPM Stainless Steel Fluid Pumps with TRIPLE UPPER SEALS to Prevent Moisture Attack. In addition, Quick Pin Disassembly Provides for Rapid Pump Rebuild or Replacement.
The Polaris Processes Coatings, Adhesives, Polyurethane Foams, Polyurethane Elastomers, and Polyureas.
With the additon of optional line heaters, a hose heater and our Programmable Dispense Meter, This system becomes the Ultimate in 2-Component Dispense Technology.
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RTM Attachment Included For Direct Injection .
Available in 2 Different Pump Ratios To Fit Your Exact Needs.
The 5:1, and 9:1 Systems Are Built To Last and Feature A
3.7 GPM Stainless Steel Fluid Pump.
System Is STANDARD Internal Mix; Complete With Catalyst Alarm &
Programmable Resin Monitor - AT NO EXTRA CHARGE !!!
With The Precision Of The "Phoenix 45" Airless Air-Assist Gun,
The "Atlas" System Is THE Choice For Your Standard-Volume Application.
The System You Need At The Price You Deserve...
This System Processes Your Neat Or Filled RTM Resin With Absolute Ease!
System Features:
- Phoenix 45" Internal Gun
- RTM Lite or RTM HP Nozzle Assembly
- Resin Pump Quick Pin Disassembly
- "UltraClean" Take Apart Accumulator
- Long Wearing Pump Seals
- "OptiSlave" Catalyst Slave System
- Micro-Adjustable Dispense Percentage
- Stainless Steel Catalyst Pump
- "No-Leak" Upper Seal
- Hardened Components
- Easy Access Control Valve
- Several Mounting Options Available
- Spare Parts Kit w/ extra Mix Nozzles
- 1 Year Warranty
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Technical Data:
-Steel frame, zink plated
-Rollers
-Balancer
-Mixing block
-Pneumatic control
-Stainless steel piston pump
-Swivel boom made out of stainless steel
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