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PHOENIX®II 275HC
The PHOENIX®II 275HC bevel gear cutting machine is the next generation in cutting machines. The unprecedented monolithic column design is leading edge technology in chip flow, ergonomics, stiffness, cutting process, and maintainability. Pivoting the cutter spindle permits the shortest structural overhang of both the cutter and work for maximum stiffness and thermal stability. A simple chip collector is the only object below the cutter and work spindles. Chips never touch the machine structure.
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VSC 400 DUO WF
This gear profiling center - its design is based on the VSC series - soft finish-machines the gear profile complete, employing turning, hobbing and deburring operations.
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M644 Duplex - Worm milling machine
One and and multiple start worms and double-lead worms right/left
Max. module in steel = 2.5 mm
6 or 8 CNC axes
Various loading systems
Short reset times
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M651 - Worm milling machine
One and multiple start worms and double-lead worms left/right
Up to module 3.5 mm
5 CNC axes
Mobile CNC tailstock
Positioning device for skiving and finishing
Various workpiece feeds
Short reset times
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The complete Liebherr-Verzahntechnik gear cutting machines program contains:
Production machines for gear hobbing and shaping for the automobile industry.
Universal machines featuring up to 6,000 mm workpiece diameter.
Special machines for finishing by generation and profile grinding.
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Fom INDUSTRIE Product Development department can create complete cutting and machining lines based on the customers’ specific technical needs and highly customized on their exclusive production requirements. The latest technology is employed to produce complete automated implants. FOM automated implants have numerous applications in many different areas including transport, urban architecture, building and in the production of windows and doors.
The standard configuration of the cutting and working line is an automatic system made of 5 different working units.
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Derived from the PVCFLEX 8001 concept, but for higher production rates such as 120 to 160 frames per day, the PVCFLEX 9001 offers the same standard of performance, strength and flexibility.
Profiles of a maximum length of 6.5 meters are transferred automatically from the 10 to 20 bar loader to the bar feeder n°1 and inserted into the machining system comprising 16 electrospindles running at 24,000 rpm.
All the machining of bolt cases, handle recesses, drains, decompression and ventilation fittings, etc., is carried out on all 4 faces. The complete profiles are then conveyed to bar feed n°2 and inserted into the sawing unit to make straight cuts, mitre cuts, V cuts and points.
To balance machining time with respect to sawing time, it is possible to incorporate into the cutting center between 2 and 3 additional machining units, thus obtaining optimum rates. Each machining center is also capable of feeding parts either directly to the operator or, using a 2-axes robot, for unloading and automatic classification.
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ERMAKSAN's CPP ( COMBINED PLASMA PUNCH PRESS ) series proven quality and experience in production of sheet metal workbenches is being presented to the utility of our clients open to technology and continuous innovation. Strong mono block rigid C type body built up by welded steel and stress removed high acceleration axes designed to allow sheet loading from 3 sides economically lets the operation to be watched easily. The combination of HiFocus sensitive plasma cutting and hydraulic punching on a strong body. The moving sheet on X Y axes on a stainless with roller balls type table by clamps can be cut as sensitive as required contour by servo motorized automatic height adjusted torch at plasma unit after being processed by perforating and/or forming operations at punch unit. It realizes cutting and perforating processes at high speed and accuracy, and has the capability aimed at mass production. An alternative cutting process in comparison to other high cost cuttings. Furthermore the production period will be shortened on these kind combined workbenches because the worksheet will not be taken apart and transferred to different workbenches.
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The new Pullmatic 720 Laser integrates laser technology and hydraulic punching. With a combination of Laser cutting, punching, forming and tapping the possibilities will be endless. Complex contouring can be achieved even for one offs without special shaped tools and still producing an excellent edge quality. A system designed not only for prototyping and specials but also for long production runs.
The Fanuc C2000E laser system with its high beam quality and high maximum power, all typical cutting applications, such as cutting of mild steel, stainless steel and aluminium can easily be realised. Same cutting performance as with competitor's 3kW lasers i achieved!
A true multi tasking machine, the Pullmatic 720 Laser enables users to run Just In Time production with higher profitability. Any type of part can be processed through the system without having to move parts in-between other machine tools and therefore decreasing time and cost per part. Just like the other members of the Pullmatic family of punching systems, it can be fully automated for "lights out" environment and 24/7 production.
- Laser cutting, punching, forming, tapping
- J.I.T Just In Time Production
- Faster Return On Investment
- Start to finish process
- Prototyping
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COMBINATION TECHNOLOGY REDEFINED
Punching productivity and laser cutting flexibility is combined in one, cost-effective package
This flexible part processing system marries a 20 ton CNC hydraulic punch press with Fanuc GE fast axial flow CO2 laser
Offers exceptional part quality and accuracy at an affordable investment
Punches conventional round and shaped holes with precision and cuts holes or contours that are impossible for conventional punches and dies
1250 x 2500 mm maximum sheet size
6,35 mm maximum material thickness
Equipped with a low noise/scratch sensitive brush bed system
Ideal for processing lighter gauge components
A 33-station thick tool style turret offers large capacity for a versatile tool mix
Three 50,8 mm direct-drive auto-index stations accept standard, tapping or wheel style tooling
Laser resonator generates up to 2.5 kW of power to cut intricate shapes in metals and non-metals
Small part quantities with special or unusual shapes are produced without the need for special tooling
300mm x 450mm programmable work chute allows easy discharge of laser cut parts
Optional Pick-Sort system for automated sheet loading and unloading and piece-part retrieval and stacking
Key options
Pick-Sort robotic material handling system
CADMAN-P 3D offline software
Models Available:
Strippit LP1225 – 20 ton / 2.5 kW – 1250 x 2500 mm (before reposition)
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This machine is capable of producing scrolled strips for end production.
Unlike the slitter system with rotary cutters, the scroll shear is a stamping shear, processing straight trimmed or primary scrolled sheets.
Highly versatile: Can be used to process bright, lacquered and printed sheets made of tinplate, TFS, aluminium.
Flexible modular design.
Optimum handling.
Minimal changeover times.
Modular systems allows individual add-ons.
Scroll strip magazine
Magazine for fully automatic collection
of scroll trips on pallets.
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EMLZ combinations systems associates high performances prper to electric punching,bottom forming system, tapping unit and laser cutting. Owing to its original design,working zones are clearly separated. Designed to produce complex parts to high level of quality at the lowest cost,The EMLZ can be integrated to an automatic production line.
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FINN-POWER LP - INTEGRATION FOR OUTSTANDING FLEXIBILITY
The essence of FINN-POWER LP is the integration of well-proven C series 300 kN hydraulic punching technology with the latest generation of industrial CO2 Lasers.
LP features new coordinate table design for maximum sheet size of 3,074 mm x 1,565 mm without repositioning.
FINN-POWER's experience in the integration of subsequent work stages in the sheet metal working process is easy to see in our laser-punch combination.
The long list of system features and benefits for fabricating sheet metal components results from experience, continuous development and FINN-POWER's commitment to guarantee our customers´ competitiveness.
The availability of punching, forming, tapping, marking and laser cutting capacity in an integrated machine tool means component manufacturing can be planned for optimum quality and speed of production. Whatever the workpiece, you can choose the most profitable manufacturing method, or the most profitable combination of methods. For example, when laser cutting is required, a pre-punched start hole reduces laser cutting time, no piercing occurs, and lens life is prolonged as there are no harmful reflections from the surface of the material.
This intelligent integration increases productivity and offers flexibility for your today's and tomorrows manufacturing.
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MAP Automatic marking, punching, shearing line for metal profiles - flat bars - angle sections - I - U - H- UPAF, etc.
MAP range: MAP 160 MAP 300 MAP 450
Universal, powerful and high-speed machines
MAP 160, 300 and 450 machines are flexible marking, punching, shearing systems for metal profiles, etc., designed to switch easily from angle sections to flat bars, or to I - U - H profiles.
The modular design makes it possible to adjust equipment capacities to user requirements at the lowest cost.
Access to tools, punches and dies, is easy and makes it possible to switch production quickly.
The MAP series punching-shearing lines are the only machines on the market performing in a single pass all operations normally carried out on beams:
- easy programming
- fast and precise
- flange and web punching in a single pass
- easy and quick machine adjustment.
These machines are especially suited to steel structure construction.
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ALFA range is designed for automatically punching, marking and shearing of profiles. Therefore, the final part is obtained in a whole and single process increasing the efficiency and erasing loss of time.
Automatic line CNC controlled for punching, marking and shearing profiles. This solution is ideal for metallic constructors. The bars (flat bars up to 500x400 mm, and angles up to 150x150x15 mm) up to 12 m long are pushed and clamped by a carriage. Material is always guided by lateral roller against line reference.
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MAG B : Drilling punching marking and plasma cutting machine for plates
MAG B range: MAG B 320-80, MAG B 320, MAG B 620, MAG B 1225
Efficient, easy to run and flexible machines for plates
Compact line for complete machining (drilling, punching, marking and plasma cutting) of middle and high thick plates in one handling
The purely software-based solution is a new approach in which a processor carries out all automation tasks within a single-processor mode. The PC software is used for processing PLC and NC tasks.
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Fonon's Zero Width Laser Dicing Technology® (ZWLDT®) will cover unprecedented explosive growth and demand in semiconductor markets in China, Taiwan, Japan and Korea. This technology has lead to products, such as the BlackStar™, that offer the best in silicon wafer dicing over existing technologies.
ZWLDT® will slice the wafer much safer than mechanical saws that may cause wafer damage, and increase the yield per wafer as well as maximum throughput while minimizing the HAZ.
With the technology Fonon acquires, Fonon Display and Semiconductor Systems (FononDSS), has been able to launch a number of products that make the most of the technology for the semiconductor and flat panel display industry.
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IPTE 's depaneling systems offer a unique combination of cutting tools, material handling and tooling to cut high technology panelized printed circuit board assemblies. They can be utilized in all kinds of production environments and can be seamlessly integrated, for example, in in-line manufacturing environments with automated ingoing and outgoing feeder units, and also be used in stand-alone configuration for manually supplied loading and unloading of boards.
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LPKF MicroCut
Capable of cutting any shape without burrs
The LPKF MicroCut is a high-performance stencil laser. The LPKF MicroCut is capable of cutting any shape at up to 50,000 openings per hour.
The laser can cut apertures as small as 30 µm with a roundness better than 96%, and its effective material focus diameter produces sharp contours.
As a result of the new cutting technology post-treatment is not necessary anymore.
Absolute flatness of the material is reached also with highest component density by the new LPKF PulsShape function.
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Panasonic's UV laser scriber has a complete laser optics bench that offers flexibility to fit the specific application - the result of PFSA's experience in high volume microelectronic manufacturing and expertise in productivity.
The laser scriber enables the non-mechanical scribing and dicing of wafers. Primary uses include application for low and ultra-low 'K' wafers as well as non-mechanical scribing over metalized portions in the wafer streets which enables smaller kerf widths - allowing for greater numbers of die per wafer.
The UV Scriber enables sample builds for next generation products and maximizes die-level densities to reduce costs and increase profits.
Features & Benefits
Low K scribing with superior quality over mechanical dicing
Next generation supported via sample builds
Configurable for development of future capabilities
Increase profits by optimizing die-level density
HVM capable today
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Stealth Dicing Technology
In Stealth Dicing, a laser beam at a wavelength capable of transmitting through the material is condensed on an internal point in that material. This selectively forms a mechanical damage layer (stress layer) in a localized point near the light focus area so that the material is cut from the "inside". The operating principle of stealth dicing is fundamentally different from conventional blade dicing technology that cuts the material from the "outside".
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