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Composite tube manufacturing lines
Aluminum-plastic composite tubes are constantly being used in new applications. The reasons are quick installation, corrosion-resistance, and last but not least, lower costs. Hot /cold water pipes and chemical tubes are but a few of the many possible applications. DREISTERN cooperates with the leading extrusion manufacturer MAILLEFER Ecublens (CH) and supplies turn-key machines for very high productivity.
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Turn-key solutions - Solartechnology
MiniTec offers automatic assemblylines for this very sophisticated process including industrial images processing, automatic test stations, framing stations and many approved solutions for damage free module handling.
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Cutting machines
Automatique cross cutter ZA 430 the convenient cross cutter for paper, cardboard and film rolls, with a slitting system for film as an option. The number and length of the sheets can be preset. Operating instructions in plain language make handling easy.
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Hugo Beck supplies inserting machines for collating magazines and catalogues with one and/or several loose inserts of various kinds in the output range up to 15.000 cycles/hour.
Selective feeding and identification are also included in the delivery scope as is the colation of stacks.
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CutMaster F 2200 ST
Folio sheeter
tandem piler version ST
CutMaster F 2200 S
Folio sheeter
single piler version S
Applications:
Folio-size sheeting - paper
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The processing plant is able to produce soluble ( powder ) and instant ( agglomerated ) coffee starting from green coffee beans. The line includes equipments for raw coffee cleaning, roasting, grinding, liquor extraction, aroma recovery, concentration, spray-drying and agglomeration. Each solution is tailor-made to conform to client's needs. The process control can have different automation levels and can also be completely automatic. Besides coffee, ICF & Welko Special Plants can supply complete processing lines for the production of soluble barley powder.
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The processing plant produces Instant Milk powder starting from raw milk. A standard line includes the following sections: raw milk receiving and cooling, pasteurization and skimming, concentration, spray-drying and agglomeration. Every section of the processing plant complies with the strict hygienic standards and specifications required for the dairy industry and is usually coupled with CIP cleaning systems. Each processing plant is tailor-made and designed to meet specific customer's needs. Besides milk, ICF & Welko Special Plants can supply complete lines for the production of whey, whey-proteins and permeate powder.
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Process monitoring is essential when it comes to achieving consistent, uniform quality and products with a long shelf life. Production on our fully automated minced meat production lines is managed by a central recipe management system which ensures full traceability throughout the process, superior quality and uniformity of finished products.
Integrated online fat analysis measures the fat content of the meat as it leaves the grinder at capacities of up to 20 tonnes/hour. Fat analysis is an essential factor in the optimisation of each individual batch and the method saves time in that it renders tradition laboratory testing superfluous.
The fat analysis system is based on contact-free technology, thus contributing to improved bacteriology and optimum production hygiene. In addition to this, hygienic construction is one of the overall important criteria in Carnitech's manufacture of minced meat production lines which ensure that our customers get the best possible conditions with regard to producing safe foods.
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Over the years, we have developed some of the world's most highly automated sausage production lines. Already at the factory layout design stage, great importance is attached to manpower savings, high efficiency and flexibility, which is why our equipment is conducive to modern production which does not compromise in terms of quality and the finished product.
The core of the Carnitech line is the fat analysis unit, which constantly monitors every single type of meat being mixed in a given batch. The high capacity fat analyser continuously monitors meat between -18° and +7°C, after which the fat level is adjusted to achieve the precise fat percentage required for each batch and each individual sausage.
The ability to co-ordinate operation of the system from the grinder, past the fat analyser to the feeding bin provide undreamed of scope in terms of recipe and product composition and with it tremendous production flexibility when it comes to changing products.
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... for measuring the moisture content within a split second in a production run in progress thanks to the use of microwave resonance technology.
– Moisture analysis in less than 1 second
– Complete process monitoring
– Results independent of the color and surface structure of a sample
– Non-destructive measurements
– At-line measurements also possible
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Powered by patented pulse mode, ion chamber technology in conjunction with a 500 mCi (18.5 GBq) source, the Thermo Scientific MOLA ensures repeatability of ±0.2%. In situations where a smaller source size is acceptable and/or required, the MOLA-LS features a 100 mCi source (3.7 GBq) to ensure repeatability of ±0.47%. Both models optimize blast furnace performance by accurately determining the moisture content in metallurgical grade coke
and/or iron ore pellets.
Based on Thermo Scientific patented pulse mode, ion chamber technology, the MOLA and MOLA-LS allow for excellent stability and repeatability over a wide temperature range without the need for high voltages or temperature stabilization of the circuitry. The signal from the detector is sent to a Thermo Scientific 1400S transmitter where the calculations and density compensation (external input from density gauge) are performed.
Like all Thermo Scientific nuclear gauges, the MOLA and MOLA-LS are easy-to-install and service. With no component exceeding 45 pounds, installation is greatly simplified. The streamlined design also allows for rapid diagnostics and servicing of the unit.
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The Spectra-QuadTM provides real-time information on moisture and other critical product parameters by monitoring product content. With the Spectra-Quad, you can control product quality and enhance process efficiency, which will improve your bottom line.
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Grain and product moisture measurement.
Direct, representative, fast and precise with the most modern TDR technology.
* direct measurement of moisture in the material
* continuous data logging concerning the moisture level
* optimum and precise process control throughout all cycles
* lower product value losses as the result of over- or under-drying
* savings in heating costs and power consumption
TRIME®-GW monitors the water content and optimizes
your process control.
With TRIME®-GW you can directly control the product moisture even during the drying process without taking any samples! Problematic, indirect measuring techniques, such as via extracted air or temperature, are now things of the past. TRIME®-GW directly measures the water content of the product being dried regardless of the grade, temperature or mineral content of the goods being measured. That way, you can continuously monitor the water content of the goods being dried and optimize the process control.
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Hydro-Probe II (HP02)
Digital sensor for accurate measurement of moisture in flowing materials such as concrete, sand and aggregates in bins, chutes or conveyor belts
Hydro-Probe II Moisture Sensor for Bins, Chutes and Conveyor Belts
The Hydro-Probe II (HP02) was the first moisture sensor to use the digital microwave moisture measurement technique. It has integral signal processing which provides a linear output (both digital and analogue) and it can easily be connected to any control system. Typical applications include sand, cement, concrete, asphalt and aggregates, but the Hydro-Probe II has also been successfully installed in processing plants for grain, cereal, animal feed and aqua feed.
Designed for use in processing plants which use bins (silos), chutes and conveyor or feed belts, the sensor is positioned into the flow of material. Measurements are taken 25 times per second as the material passes over or around the sensor head, meaning that the sensor can rapidly detect changes in moisture levels. Real time adjustments to the moisture content of the material can then be made during processing if required. This ensures that the manufacturer can continually produce a consistent, quality product and reduce costs by limiting the amount of wasted or spoilt materials.
The sensor can be installed in a variety of locations where there is a flow of material. Some typical examples can be found on our installations page. A range of accessories are available including extension mounting sleeves and clamp rings to assist with fitting.
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Application
In the high pressure circuits of hydraulic and lubricating oil systems.
Performance features
Protection
against wear: By means of ultra-fine filter elements that meet even
the highest demands regarding cleanliness classes and
dirt-holding capacity.
Protection against
malfunction: By means of permanent filtration in the off-line circuits
excellent cleanliness classes can be achieved.
Special design features
Cover: The cover can be opened without special auxiliary tools.
Because of the cover design the filter element can be
changed almost without losing any oil.
Flow control valve: Over the flow control valve the FNS off-line filters are
connected directly to the high pressure pipe. The surplus
volume (e. g. in circuits with fixed displacement pumps)
from the high-pressure circuit is cleaned by the ultra
fine filter element.
Dirt
retention valve: Ensures that dirt accumulated in the filter is removed
together with the element. Settled dirt cannot return
into the system.
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Off-line filtration is in many cases the only feasible principle to achieve the required system cleanliness in fluid power systems. Off-line or kidney loop filter units consist of a circulation pump coupled to an appropriately sized and selected oil filter. The oil is circulated through this external filter system independent from the existing or non existing flow in the main system.
The programme comprises small compact standard units as well as customised subsystems of variable sizes.
Off - Line filter BNF series
Interchangeable DIN filter elements
Low noise emissions
Easy installation
May also be used for filling and draining the reservoir
Compact dimensions and easy to install either on the tank top or side. DIN elements provide qualified system cleanliness.
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The DUO3 off-line oil filter increases the availability and reliability of hydraulic and lubricant oil systems. For optimum oil filtration performance, more often than not filtering takes place in off-line circuits, where the oil filter can operate 24 hours a day independently of the main system, avoiding any changes in pressure and flow.
Fields of application
Typical fields of application include hydraulic systems, lubricating systems, hydraulic presses, injection moulding machines and machine tools. When rebuilding a system we recommend installation of an off line oil filter.
Design
Its low noise level and compact size make the DUO3 ideal for use in many different machines and working environments. For uniform and good circulation and oil filtration, the DUO3 has been fitted with a low pressure pump from our QPM range. This pump has few moving parts and is designed to have a long service life and consume little power.
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CJC™ Fine Filters are offline oil filtration systems with integrated circulating pumps for off-line installation. The filters are recognized around the world as highly efficient purification systems for applications involving hydraulic oil, lubrication oil, gear oil, quenching oil, phosphate esters and more.
CJC™ Fine Filters are ideal for controlling oil contamination levels for particles, water and degradation products (oxidation resin/sludge, varnish).
The CJC™ Depth Filters have a filtration degree of 3 microns absolute and a very large dirt-holding capacity.
CJC™ Fine Filters deliver measurable customer benefits: lower operation and maintenance costs, increased productivity, and maximum lifetime for system components, in-line filters and oil.
The modular filter units are built and sized to specific customer requirements - whether the oil volume is 2 litres or 200,000 litres.
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Contaminated oil is drawn into the Parker Portable Purification System (PVS) by a vacuum of 25 In/Hg. The oil passes through the in-line low watt density heater where the oil is heated to an optimum temperature of 150° F (66°C).
The oil then enters the distillation column where it is exposed to the vacuum through the use of special dispersal elements. This increases the exposed surface area of the oil and converts the water to vapor form, which is then drawn through the condenser by the vacuum pump.
The water-free oil falls to the bottom of the column and is removed by a heavy duty lube oil pump. This pump forces the dry oil through a final particulate removal filter. Clean oil passes out of the unit, back to the reservoir — and into the system.
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