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Pressure die-casting is mostly used when it is necessary to include special geometries for joints, integrated spacers, handles and details for assembling, sophisticated containers, heat sinks with circular fins.
Die-cast products can be finished with:
- Polishing;
- Painting;
- Anodization;
- Chromate treatment (transparent and gold).
As for prototypes and/or little series it is possible to use pressure sand die-casting or with lost wax, prior of producing the final steel die. |
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Some of the features of these models:
• 4 different models:
NX3 (x-y-z): 400 x 300 x 300 mm
NX4 (x-y-z): 600 x 400 x 400 mm
NX6 (x-y-z): 1000 x 600 x 500 mm
NX7 (x-y-z): 1500 x 750 x 650 mm
• Machines designed to facilitate the automation of work of every kind, with lower outlay cost. They can incorporate a 40-position industrial electrode changer (ø 51 mm – 2 inches).
• A newer, faster, more powerful ONA-S64 CNC, with Windows-based platform, enabling an Ethernet connection allows for reports on machines performance to be sent to mobile phone or PC.
• New function A-SPACE (Axis for erosion in SPACE). With this function, any programmable CNC erosion function (spheres, taper machining, orbital machining, vectors, etc.) can be carried out in any spatial direction.
• New module 3D SETUP that includes an extensive set of automatic measurement cycles (automatic balances in any direction of the space, a utomatic alignment of the axis-machine to the axis-piece, etc.)
• CNC with Expert Erosion System that ensures 100% performance without supervision (with surface finish to VDI =0 - Ra 0.10 µm).
• The mechanical design of the fixed bedframe allows wide travels on the X and Y axes, a high load capacity and high stability.
• Large cost savings. The professional filter fitted in the NX machines is totally automated and guarantees over 10,000 hours of operation with zero maintenance costs. Filtering quality is excellent (1 µm).
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ONA DB series
- New high-speed pulse technology, which allows to get the following results:
* Shorter machining times in jobs that involve very difficult flushing.
* More homogeneous finish on large surface areas (VDI 20 on 225 cm²).
* Very deep grooves can be machined, with the highest quality and precision guaranteed
(VDI 20 up to 100 mm).
- The Expert System featured in the professional generator of the ONA DB 300 models ensures totally automated production with one hundred percent performance and an excellent finish.
- Surface finish of up to VDI = 0. This machines include a high-performance generator in removal operations, while at the same time preserving the electrodes and allowing excellent performance in fine finish mode (up to VDI = 0).
- Subsurface injection function. A great aid to speed when the injection points required by a mould are being realized.
- Important savings. The professional filter featured optionally in the ONA serie DB machines guarantees over 10,000 hours in operation with zero maintenance costs. Filtering quality is excellent (1 micron). |
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| The EA8-M and EA12-D are characterised by best eroding results and long-term accuracy. They are fit for all areas of application, from fast roughing up to finest smoothing. With the proven industrial generator and 64 bit control technology they satisfy highest demands in daily use for all eroding applications. User-friendlyness and flexibility are the basic principles for this. The EA8-M and the EA12-D allow the machining of almost all materials, from Carbide and Ampcoloy up to Aluminium and Steel. The AC servo drive with digital outputs achieves a 50% reduction of removing time as well as an increase of the removing rate. Removing time and eroding time are optimised by an "artificial intelligence"; the machine "learns"! |
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| The EA8-M and EA12-D are characterised by best eroding results and long-term accuracy. They are fit for all areas of application, from fast roughing up to finest smoothing. With the proven professional generator and 64 bit control technology they satisfy highest demands in daily use for all eroding applications. User-friendlyness and flexibility are the basic principles for this. The EA8-M and the EA12-D allow the machining of almost all materials, from Carbide and Ampcoloy up to Aluminium and Steel. The AC servo drive with digital outputs achieves a 50% reduction of removing time as well as an increase of the removing rate. Removing time and eroding time are optimised by an "artificial intelligence"; the machine "learns"! |
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| It can be universally applied and permanently reduces your operating costs: the EA12-V series. On account of its reliability, capability and availability, it is one of the most sought after erosion systems in the world. Its high-quality design and multifaceted technological innovations are equally as persuasive. The newly developed high performance FP80V professional generator provides the highest productivity and best results on the work piece. The generator's strengths are fully utilised with regard to the processing of tungsten carbide - even with standard copper electrodes. The combination of the lowerable working tank together with the optional left/right hand placement of the generator/control professional cabinet, makes automation as flexible as possible. The EA12-V which is constructed with a solid, cast steel frame also has a digital direct drive as well as an absolute measuring system. In addition, the EA12-V is equipped with a direct linear way measuring system that guarantees consistent precision. |
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5 AXIS MOBILE GANTRY MACHINING - CL Kompact
Application: milling and modelling of composites and aluminium
Cartesian structure with movable portal
Linear axis:
- Strokes:
X=2200 mm
Y=1500 - 2000 mm
Z=1100 - 1300 mm
- Maximum speeds: 90 m/min (X-Y), 60 m/min (Z)
- Maximum acceleration: up to 5 m/sec²
- Positioning accuracy: +/- 0,03 mm/m
- Repeatability: 0,02 mm
Rotating axis:
- Rotation: +/-270° (C), +/-120° (A)
- Maximum speed: 6000 °/sec (C) and (A)
- Positioning accuracy: 60 arcsec
- Repeatability: 20 arcsec
- Industrial hydraulic brakes
Electrospindle: power 19-30 kW, max. speed 22.000 rpm
Tool magazine with 8-16-24 stations: HSK63 tool-holders
Cast iron with T-slots table
CNC control SIEMENS 840D Power Line or SELCA 4045PDH or HEIDENHAIN iTCN30
Peripheral protections or full enclosure |
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STRUCTURE: moving professional bridge
AXIS MOVEMENT: brushless servomotors, recirculating suppliers of ball screws, professional rolling industrial slide slideways
X-AXIS STROKE from 1.8 up to 24 mt
Y-AXIS STROKE from 2.4 up to 4.8 mt
Z-AXIS STROKE from 1 up to 3 mt
MACHINING UNIT from 15 kW to 24 kW with torques from 12 Nm to 60 Nm
TOOL-HOLDER CONES: HSK 63 F or A model
LINEAR AXIS POSITION PRECISION (X, Y and Z)= +/- 0,04 mm/m
LINEAR AXIS REPEATIBILITY (X, Y and Z)= +/- 0,02 mm/m
ROTARY AXIS POSITIONING PRECISION C= +/- 7'' A= +/- 13''
ROTARY AXIS REPEATIBILITY C= +/-3,5'' A= +/- 6,5''
Siemens 840 D or HEIDENHAIN iTNC 530 NUMERICAL CONTROLLER UNITS |
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Description A swiveling leveling bracket for stable positioning on uneven floors
Material Die-cast zinc
Surface Black powder coated (other surfaces on request)
Pack Quantity 10 pieces |
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Die cutter is designated for cutting out different patterns from hard foils, cardboard and paper. It can also be used for cutting out die stampings, from foils obtained in the vacuum forming process, by means of band punching dies placed on the plywood. It enables the so-called cardboard bending (making incisions) and perforation used in the professional production of foil and cardboard packing.
Two types of die cutter industrial shafts are used: either two steel shafts or an upper shaft covered with a special material.
Using the first type of shafts, the material that is to be cut out and a separator made of a special plastic is placed on the punching die, which is a very impractical solution for large sizes of cut-out elements.
Using the second type of shafts punching die with a cut-out material is placed directly between die cutter shafts. This method increases the output of the machine. Die cutter shafts are driven by transmission professional belt, which enables noiseless and steady work.
We manufacture 6 models with different size of shafts:
WWP06KNA-600mm
WWP08KNA-800mm
WWP12KNA-1200mm
WWP15KNA-1500mm
WWP18KNA-1800mm
WWP25KNA-2500mm
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