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MAP Automatic marking, punching, shearing line for metal profiles - flat bars - angle sections - I - U - H- UPAF, etc.
MAP range: MAP 160 MAP 300 MAP 450
Universal, powerful and high-speed machines
MAP 160, 300 and 450 machines are flexible marking, punching, shearing systems for metal profiles, etc., designed to switch easily from angle sections to flat bars, or to I - U - H profiles.
The modular design makes it possible to adjust equipment capacities to user requirements at the lowest cost.
Access to tools, punches and dies, is easy and makes it possible to switch production quickly.
The MAP series punching-shearing lines are the only machines on the market performing in a single pass all operations normally carried out on beams:
- easy programming
- fast and precise
- flange and web punching in a single pass
- easy and quick machine adjustment.
These machines are especially suited to steel structure construction.
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| These are the most modern, rapid and flexible CNC lines to punch angles. Their main features are: low-cost; easy installation; automatic feeding; easy programming; flexibility for small/medium size pieces; new productivity concept. Besides the punching and shearing stations, a daisy wheel marking unit and a multifunctions unit, that can be "dressed" with extremely useful optional equipments such as double punching, notching and marking tooling, are also available. Angles are fed by means of a carriage with pincher in order to guarantee precision in positioning and reduced scrap. |
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VP Marking, punching, drilling and shearing line for angle sections
VP range: VP 150 VP 160 VP 180 VP 200 VP 206 S VP250 - D
VP machines cover all machining operations: marking, punching, drilling and shearing.
The high-pressure system (400 bars) reduces production times and currently makes it possible to attain production rates of more than 1,000 operations per hour. Punching machines incorporate NC backmarking. The number (2 to 6) of punching units and the related power (50 to 93 tons) vary according to the size of the angle sections to work and the number of different diameters in each flange. The single-cut type shear (from 160 to 500 tons) prevents loss of metal and distortion. Blades do not need to be changed.
Highly appreciated by manufacturers of transmission towers and electrical steel towers, the automatic VP marking, punching, drilling, shearing lines for angle sections are controlled by a single operator. Reliable and designed for highest productivity, various types of works may be programmed.
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MAG B : Drilling punching marking and plasma cutting machine for plates
MAG B range: MAG B 320-80, MAG B 320, MAG B 620, MAG B 1225
Efficient, easy to run and flexible machines for plates
Compact line for complete machining (drilling, punching, marking and plasma cutting) of middle and high thick plates in one handling
The purely software-based solution is a new approach in which a processor carries out all automation tasks within a single-processor mode. The PC software is used for processing PLC and NC tasks.
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Drills are basic manufacturing tool whose speed, precision, and safety have an important bearing on the quality and efficiency of production operations.
OSG is gaining an increasingly large share of the drill market through the development of drills that ensure superior productivity.
Used in combination with OSG's taps and end mills as a total tooling solution, OSG drills provice manufacuturers with various business advantages, including cost savings.
Try with our:
- EX-SUS-GDS/GDR drills for stainless steels (No pecks anymore!)
- VP series for hardend steels with high speed drilling
- SH-DRL for quenched and tempered steels (up to 70 HRC!)
- etc....To request more information, please visit our Literature Request Page |
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Shaped carbide, either discs or stars, are brazed
onto drilling tools that are used to cut steel casing or
to help remove down-hole junk. |
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The ISO norm 60° centre drill is the most universal type, Magafor offers eight quality options to answer to all machining cases :
Classic
Hss
Hss-Co
Hss-Co + TIN
Hss 8% Co
Hss 8% Co + Red'x
Carbide
Carbide + Hard'x
page 16 to 28 from Magafor 701 |
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Global Selfeeders are drill units designed and built to maintain high accuracy and high durability in the most demanding applications.
These units were developed on the forefront of holemaking technology in order to meet current requirements of high speed, high accuracy and lower cost for world-wide markets. |
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These drilling units provide spindle rotation and thrust operated by utilizing compressed air.
Pneumatically driven, this unit can be used without the need of electrical wiring. |
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E2 Drilling Units range from extremely compact pneumatic units to power packs with electrically-operated spindles and integrated hydraulic system.
Depicted above is E2's BE48-series of Electro-Pneumatic Drilling Units. Please check out E2's website (www.e2systems.com) for comprehensive information on the whole E2 product range.
E2 units are easy to install as well as use, and have functions such as quick advance, controlled working feed, multi-wall drilling and chip removal. Most are available with multi-spindle heads.
E2 drilling units can be found throughout the world wherever a high level of productivity and precision is vital. A long service life with excellent reliability and continued precision makes E2's drilling units a good investment. |
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- BEM3 machining units are equipped with a 3-phase electric motor and can be used in single-purpose applications.
- Integrated pneumatic feed and hydraulic brake-cylinder assembly for rapid advance and feed control
- Standard electric limit switches.
- Rigid cast-Iron housing.
- Precision angular contact spindle bearings.
- Slim design. High performance to size ratio.
- Variable spindle speed combinations with interchangeable push-on pulleys. See speed selection table.
- The machining unit BEM3 has been designed for continuous operation of max. 18000 RPM with frequency converter. |
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These units are available in three sizes, LBL25, LBL35 and LBL45, each size covering a specific diameter range, totally up to 20 mm in steel. The basic units can be fitted with different chucks, twin heads for simultaneous drilling of two holes and attachments for chip removal and tapping.
Highly dependable - LBL drilling and tapping units feature quick and precise clamping, making them highly dependable.
Easy to build together - Several holes can be drilled in a single operation since several of these compact units can easily be built together.
Low noise level - The units have a low noise level as the exhaust air is discharged through silencers inside the protective casing.
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This very compact BE22-series of E2 drilling units comes in a wide range of speeds, with multi-spindle heads and a several different chuck alternatives.
It's sturdy designe secures a long life of precision drilling. |
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All pneumatic drilling unit in a stainless version for tough environments like Water Jet machines (starting hole when cutting soft materials).
This very compact drilling unit is naturally also offered in ordinary steel. |
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In order to accomplish the complete processing of workpieces on a center lathe, there are machines, whose acquisition is extremely complex very expensively and programming.
Our proposal for solution aims there that with a relatively simple accessory equipment, which can be to a large extent completely finished worked on turned parts.
This accessory equipment, briefly "MILLINGFIXED" called, can both on conventional and cycle-steered center lathes, to be simply post and/or rigged.
To the temporary storage facilities of turned parts, renewed rigging to a second machine, double expenditure of time, as well as high acquisition value are allotted. Complex programming and an impaired work space are omitted likewise by the employment "MILLINGFIXED".
We are convinced of the fact that this innovative solution will be in particular for manufacturing and repair shops relating to crafts, as well as very useful for school and training. |
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Unit of perforation to multiple mandrels with controlled advance
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The Unicom 6000 machining centre is ideally suited for vertical turning and multi-sided machining of complex components. This highly flexible and powerful machining centre for complete machining results from the continuous development of vertical machining centres over a period of more than 25 years.
The concept of Unicom 6000 is based on a moving table with integrated carousel turning station and an interface that can receive pallets of up to 2.500 mm in diameter. The table movement is designated as Y-axis and it runs underneath a traverse with cross slide and spindle carrier. The movements of cross slide and spindle carrier are designated as X-and Z-axis respectively.
Unicom 6000:
4-Axes complete machining centre with HSK100-A interface, carousel turning station and pallet changer. The machine can be equipped with a right angular head or a universal head, in combination with C-axis mode in the carousel turning station.
Unicom 6000-HV:
5-Axes complete machining centre with carousel turning station, pallet changer and HSK 63-A interface in the integrated Unisign Nutator NC machining head as 5th axis, in combination with C-axis mode in the carousel turning station. This configuration is capable of 5-axes machining of complex components.
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The Vertical Line series machines with automated job feeding feature and special high speed electro spindles are quite suitable for mass production jobs. With modular tooling concept these machines are capable of performing variety of operations in one setup like, Turning, Milling, Drilling & Tapping and even Grinding. Vertical Line easily replaces horizontal single spindle machines with automation of gantry loaders or robots because of its simplicity and compactness.
The concept of moving the inverted vertical spindle head in all axes and keeping the front space of base open for customization of tooling requirement makes this machine series unique. Vertical Line series machines are having a single piece rigid construction base which supports all moving and stationery components
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| The C series is based on the slant- bed machines of sizes N 30, N 40 and N 50. The basic assemblies and components such as the bed, lathe spindle and driving units as well as the tailstock or counter spindle are identical with those from the lathe series. Single- and multi-slide concepts are available as parts of a modular design system. |
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