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Powerful and accurate milling engraving machines. Available with a wide range of optional equipment (lubrication system, tool changer, power spindles, etc) they are designed to meet any production requirements.
Engraving area: IS6000XP 610x410mm (24x16")
Engraving area: IS7000XP 610x815mm (24x32")
Engraving area: IS8000XP 610x1220mm (24x48")
Max spindle clearance: from clamping table 80mm, from vice 140mm.
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DIASTAR 33OO / 34OO
Industrial CNC drilling, milling and engraving machine
DIASTAR 33OO/3400 are CNC controlled drilling, engraving and milling machines designed for laboratory and service industry applications. They are designed for continuous daily operation and can be expanded, thanks to their modular construction (i.e. no fear of obscolesence).
DIASTAR machines are suitable for the following maching procedures:
- Drilling PBC's (individual and stacked)
- Milling PBC's (isolation milling, panel cutting etc.)
- Milling aluminium parts, e.g. front plates (other metals, such as steel etc., can be machined in several working steps)
- Milling and drilling aluminium and plastic housings (plug knockouts, cut-outs on displays, etc.)
- Engraving steel, aluminium and plastic parts (project stage in connection with CAD/CAM)
- Milling 3D moulds (deep-drawn and injection moulded mould construction)
- Accurate and rational production of DIN test samples (e.g. shoulder rods and samples with predetermined breaking points)
- Optical measuring tasks with Z lasers or colour camera with digital crosshairs (options)
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The series of 3-D machines on base of synchronous motor is high-accuracy and reliability machines for pricise drilling, milling and engraving operations. Small dimensions and easy-to-use 3-axes machines are ideal for precision work with various types of materials, including non-ferrous metals, plastics, wood and many others. The primary consequences for us, as manufacturer is to offer future-oriented solutions to problem in 3-axis drilling, milling and engraving fields which are geared to specific customer requirements, grow with changing needs and can be easily put into practice.
Application:
Front panels, housing, printed circuit boards manufacturing, plate, serial numbers, coins, medals, jewelry goods, and 3D model production.
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3-axes milling and engraving machine
Driven via ball-point screw rails an with stepping or servo motors (optional).
Standard axes 500 x 500mm max., at request we can deliver also other sizes.
Engraving spindle with 170 W and 5.000-60.000 revolutions/min. or milling spindle 300W up to 20.000 revolutions/min.
Milling and engraving into ferrous metals, aluminium and steel. Due to its compact quadruple slides with totally 16 linear driving compartments.
Large software package for set-up of markings, sequential numbering, circular and angular markings, import of data for HPGL-files.
Online-function for the control via an external PC and software package Signumeric 6.0 with many features on Win 95/98/NT und 2000.
Easy to use and safe in its application.
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M CAM Series of CNC machine for processing wood, plastics, plexi-glass etc.
New series of CNC machines from Mikrosam, type M-CAM is designed for 2D and 3D machining of wood, plastic, plexi-glass and aluminium. M-CAM system is designed to in any workshop, where higher high productivity and high efficiency is required. This system is ideal for milling, engraving, cutting, lettering, production of different parts of furniture, kitchen doors, inside and outside doors, making 3D models, sign making etc. Our CNC routers are used by custom fabrication, sign making and wood working shops. M CAM come in a variety of models and options to suite the needs from the small custom shop to large manufacturers.
Easiness in operating and user-friendly software enables operating with the machine without any special background or training. The user-friendly software applications that run under Windows platform are adjusted for easy controlling of the machine. According to the complexity and shape of the object there is possibility of selection different tools.
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Electro-Chemical Machining (ECM) is based on Faraday's Law of electrolysis. It may be used for machining, drilling, grinding or de-burring.
Winbro Group and its team of dedicated engineers have a wealth of experience gained through a combination of "hands on" and exposure to state of the art technology.
Process Control
The control of process variables is achieved via information fed from instruments and gauges to the process controller. Machining parameters are recorded and may be displayed in graphic form on a machine-mounted screen.
A signature analysis of the optimum parameters used for any particular operation can be established. Should the parameters deviate from pre-set bands, a warning signal is generated, allowing suitable action to be taken. As this is often an early warning of potential malfunction of some element of the system, serious damage is avoided.
Power Supply
Winbro Group has developed a micro processor controlled, intelligent pulsed power supply which gives superior performance. This is particularly the case where long electrolyte flow paths exist.
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Fom INDUSTRIE Product Development department can create complete cutting and machining lines based on the customers’ specific technical needs and highly customized on their exclusive production requirements. The latest technology is employed to produce complete automated implants. FOM automated implants have numerous applications in many different areas including transport, urban architecture, building and in the production of windows and doors.
The standard configuration of the cutting and working line is an automatic system made of 5 different working units.
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TK 410 One splindle copy milling machine
• Machining on three faces.
• Milling capacity: X= 2800 mm, Y= 200 mm, Z= 150 mm.
• Very sturdy structure also suitable for machining steel thick up-to 3 mm.
• Spindle with Inverter complete with adjustable revolving speed from 5400 to 12000 rpm.
• Oleo-pneumatic down stroke and up stroke of the work unit with 2 adjustable speeds: rapid (approach) and slow (milling). Stop device on the Z axis to eliminate the machining vibrations.
• Adjustable zero stops positioned on the two ends of axis X.
• Atomized automatic lubrication.
• Complete with three containrs for chips and swarfs.
Axes X, Y, Z move on linear guides
Vast work capacity
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Sample applications of the ULTRASONIC series:
Tool and mould making: Press tools / moulds, mould insert, embossing, cutting tools (tungsten carbide, zircon oxide, silicon nitride)
Watch industry / Precision mechanics: Number sheets, clock plates from sapphire, high-grade steel, clock case from zircon oxide, bearing cages and calibration rings from ceramic
Ceramic - wearing parts for the textile and pump industries: Thread guide (aluminium oxide, zircon oxide), gaskets, manufacture of fittings parts from ceramic
Optics industry: Rod lenses (corundum, silicon, opt. glass), mirror case (zerodur), prisms (BK7), cylinder lenses, press moulds (tungsten carbide, zircon oxide), convex / concave lenses
Medical industry: Implants (hip joint balls, knee joints, port housings), artificial dentures (teeth inlays, -inlays, -bridges, -crowns), ceramic tools
HSC applications: Electrodes (graphite, copper), clock components (mother of pearl, high-grade steel, gold), embossing, injection moulds, calibration element (steel)
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Derived from the PVCFLEX 8001 concept, but for higher production rates such as 120 to 160 frames per day, the PVCFLEX 9001 offers the same standard of performance, strength and flexibility.
Profiles of a maximum length of 6.5 meters are transferred automatically from the 10 to 20 bar loader to the bar feeder n°1 and inserted into the machining system comprising 16 electrospindles running at 24,000 rpm.
All the machining of bolt cases, handle recesses, drains, decompression and ventilation fittings, etc., is carried out on all 4 faces. The complete profiles are then conveyed to bar feed n°2 and inserted into the sawing unit to make straight cuts, mitre cuts, V cuts and points.
To balance machining time with respect to sawing time, it is possible to incorporate into the cutting center between 2 and 3 additional machining units, thus obtaining optimum rates. Each machining center is also capable of feeding parts either directly to the operator or, using a 2-axes robot, for unloading and automatic classification.
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Types of lamella
We use three basic forms to fasten the lamellas. The different product types and their designations result from these three basic forms of fastening. The product types FASTAF/FASTAC have fixed mounted lamellas. Flexibly mounted lamellas are used in the FASTAM/FASTLAP product types. These flexibly mounted lamellas are offered in two different versions, according to the conditions of use with hinge 2) or clip 3). It is also possible to choose between versions of the hinge type with or without initial tension.
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Steel Telescopic Covers
Beakbane Steel Telescopic Covers are designed to protect machine tool slideways and are precision-built for optimum efficiency. Over the last three decades, Beakbane has developed and refined its design know-how and understanding of the requirements of machine tool builders to the point where it is an acknowledged international leader in its field.
The protection of machine tool slideways is essential if machine tool accuracy is to be maintained, down time reduced, and associated maintenance costs avoided.
By working closely with machine tool builders and adjusting quickly to the demands of the latest technology, Beakbane Steel Telescopic Covers have become an integral part of many machine tool designs. We cannot stress too strongly the importance of the cover requirements being considered at the design stage if maximum efficiency and cost benefits are to be achieved.
Our computerised design programme provides data for the precision manufacture of Beakbane Covers. This ensures instant recall of all information needed for repeat orders: also, as an indication of the precision in our manufacturing procedures, it enables us to replace a damaged 'box' in a cover when required.
The individual boxes that make up each cover are interlinking, and depending on the box structure, can be sufficiently rigid to support the weight of an operator when the cover is stationary.
Wiper seals are fitted, as required, to the leading edge of all boxes with the exception of the smallest. The wiper is pressure loaded so preventing the ingress of swarf and other unwanted foreign bodies. The wiper itself is made from hardwearing polyurethane or nitrile rubber, protected in its own steel case from hot chips and swarf.
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ARNO ARNOLD conceived, designs and manufactures Fix& of finish complete cover systems. Independently of size and excerpt our patented system of the rear sheet metals ensures Outside into for gap-free pressure. We can consider mechanical measured variables (statics and dynamics), as well as environmental influences (e.g. liquids, temperature and chemical reactions).
The products and systems developed by us have themselves already under extreme conditions proven in horizontal/vertical processing centers, sharpening and milling machines... etc.
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Protective cover complete systems are supplied as overall construction assembly-fairly as unit and installed ready for use to the machine tool. ARNO ARNOLD conceived, designs and manufactures Fix& of finish systems for processing centers, cutting machine tools, deburring centers, erosion machines etc.
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Bellows
Arnold bellows offer safe protection for both people and machinery. These are the products to soke your problems - in which material, stability and shape can be individually customised.
If the bellows will be subjected to high mechanical stress and strain, the telescopic covers provide safe protection even at high processing speeds. Due to our patented mounting system, the telescopic covers will either be flexibly mounted or connected with the bellows without the use of adhesive materials under consistent counter pressure, if required and can also be coolant-compatible, if this is desired.
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The base is standard bellows of slide, which offers an additional protection by telescopic aluminum or the steel sheet addition on request. We recommend his use in the event of intensive projections of chips hot and/or cutting.
The plates resist the acids and can be realized according to your possibilities of obstruction.
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Renishaw probe systems provide an innovative solution to improve the efficiency of your machine tools.
Tool setting can measure the size of tools before cutting starts, and to check for tool damage or breakage during the machining operation.
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