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UNIFORGE®
Unitized Solid State Induction Billet/Bar Heating System
Features / Benefits
Unitized workcell design for low installation time and cost.
Infeed and outfeed mechanics, integrated professional coil line and manufacturers of power supply for minimum use of floor space.
Voltage fed, high efficiency series industrial inverter with 0.95 input power factor over full operating range.
Series manufacturer of capacitors to match connected induction coil/load.
Built-in annunciator professional panel for simplified status/fault diagnostics.
Single control board, field replaceable for easy maintenance.
Backed by the world's largest designer and manufacturer of induction heating equipment.
Self-Contained Design With Built-in Power Supply
The UNIFORGE® heating system is a compact, unitized induction billet/bar heating system incorporating a solid state power supply, induction heating coil(s), operator professional control panel and material handling system. The unitized construction of the UNIFORGE® eliminates the need for interconnections between separate components typical of conventional heating systems, saving floor space and installation time.
Job Matched Induction Heating Systems
UNIFORGE® is designed for forging, mass heating, annealing, extruding and many other induction heating applications. Its concept easily adapts for continuous bar and tube heating or for partial heating of billets and tube. Power and frequency combinations are available from 100 kW to 1000 kW and 500 Hz to 30 kHz. Full power draw over a wide range of billet sizes.
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HEATER FOR SHEAR-BAR - heating lines with hot cutting shear :
* FCB15-600-2,4. Heater mod. FCB15, 600 Kw,2,4 Khz, output 1600 kg/h.
* FCB 36-1500-1. Heater mod. FCB 36, 1500 Kw, 1 Khz, output 4000kg/h. |
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The induction coil is the heart of the bar professional heater. At Newelco professional coil design benefits from many years of practical experience gained as world leader in induction heating, together with utilisation of the most up to date materials and technology. This combination enables designers to provide the most efficient use of energy while heating professional bars to optimum forming temperatures.
Efficiency:
-Bar heaters from Newelco provide:
-High energy efficiency
-Enhanced productivity
-Optimum forming temperature
-Environmental acceptability
-Shorter start up time |
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* type LBR uses mechanical, type LBH hydraulic lifting
* professional balls allow movements at any angle
* moderate rolling friction
* especially useful for dies that have to be accurately positioned by hand
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* for die weights above 10 tons
* low rolling friction
* hydraulic lifting
* underside can be used to move rolling bolsters
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Bespoke 'T' & 'B' Block Systems for Rapid Tool
Change. Roll on - Roll off facility dramatically reduces
tool changeover times.
Advantages:
Roll on - Roll off facility:
- Dramatically reduces tool changeover times.
- Eliminates tool and professional press bed damage.
- Allows accurate tool positioning.
The Omnitrack 'T' & 'B' Block systems are designed to facilitate
rapid tool change on any type of press / machine.
The standard format consists of housed spring-loaded Ball Units
which are inserted into the tenon slots of the press. When in the
raised position, the balls protrude above the bed level allowing
the tool to be rolled onto the bed and positioned accurately.
When clamping is carried out the balls retract, lowering the tool
onto the press bed. When clamping is released the balls lift the
tool, allowing it to be rolled from the press.
Standard slot dimensions for 'T' & 'B' bars are shown. We also
manufacture these systems for non-standard slots. Ball pitch,
deflection, load and clamping are application specific. Contact
us for a bespoke solution. |
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for heavy loads up to 30 tons!
GKS-hydr. jacks for professional applications - worldwide approved and robust design.
- Prominent features like high-quality material, safty cock ('overload protection'), wast-wax cast safety toe, quick release professional connector for external pump and stable swivel professional feet incl. solid professional rubber professional tires.
- Our hydraulic jacks manufacturers approved from a German technical inspection authority and bear German test mark ‚CE'/'GS' and American ‚ANSI/ASME'.
- Every single jacks passes through a sequences of tests before it is delivered and it is supplied with a test report and professional label indicating the date for its next GKS-inspection.
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for quick application in close space!
- Multi-layer design with Armid material.
- Fill time with 8 bar within seconds.
- Extensive accessories, like suitable case etc. |
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| This machining centre has been designed to manufacture complex and very precise components directly from round or profiled bar stock in one set-up or individual parts. The max. bar stock dia. is 32 mm. The swivelling supplier of spindle (-15 to +100°) is able to reach its speed of 30'000 rpm. A high-performance mixed divider can be used for milling and turning (up to 6'000 rpm). The 24 positions tool magazine is standard (option 48 positions). As an option, the automatic back working device allows milling and turning operations on the rear side of the component. This concept ensures a flexible and competitive production unit, high-precision machining is assured. |
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| This machining centre has been designed to manufacture complex and very precise components directly from round or profiled bar stock in one set-up or individual parts. The max. bar stock dia. is 42 mm. The swivelling manufacturer of spindle (-15 to +100°) is able to reach its speed of 30'000 rpm (option 42'000 rpm). A high-performance mixed divider can be used for milling and turning (up to 6'000 rpm). The 48 position tool magazine is standard. As an option, the automatic back working device with turret featuring 3 working positions allows milling and turning operations on the rear side of the component. This concept ensures a flexible and competitive production unit, high-precision machining is assured. |
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| The W-518MT machinig center has been designed to manufacture complex and very precise components directly from a round or profiled bar stock in one setup, max. diameter 65 mm (2.560 in), thus greatly reducing the cost of fixturing and handling. A high precision rotary divider, A-axis, can be used for both milling (150 RPM) and turning (3'000 RPM). The back working device allows the milling and turning of the rear side of the part as well as a tool magazine of large capacity (up to 180 tools). This concept ensures a very flexible and high-performing production unit. The high precision divider-manufacturer of spindle - A-axis- is fit with an A6 taper and the turning speed can reach 3'000 RPM, power 30 kW. Machining of parts from the blank is also possible with various clamping elements on the A6 taper. The standard machine is fitted with a FANUC 16i MB manufacturer of numerical control, a spindle with a max. speed of 20'000 RPM, a 24 positions tool magazine, a chip conveyor and a coolant tray. |
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-Ideal for bar stock, sheet metal and other bulky goods up to a length of 24 m
-Ideal for all storage volumes and small to medium turnover rates due to easy access, less floor space and uncomplicated operation
-Restacking with manual single and multiple-lift spreader beams UNIBLOC E and UNIBLOC U (restacking of up to 3 cradle layers simultaneously with mechanical grippers )
-Access to individual bars with Kombi-Spreader Beam: Magnet-Spreader Beam UNIBLOC F
-Automatic stacking with Spreader Beam UNIBLOC A with up to 20 picks per hour optional
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| The Uni-Slide stand-alone product line is a system concept with a linear product movement. The product is safely and accurately loaded, aligned and unloaded in the front position of the slide, and processed in the rear position. The linear slide is manual operated |
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STRONG POINTS
Ease of use: complete setup of units at a touch of the touch screen PC
Quick setup and automatic positioning of units: the high level of automation means it takes much less time to adapt the machine when the product being made is changed
Optimized cutting process: patented AVTC® (constant chip volume removal) system to provide a constant mean volume of chip removal under all operating conditions.
Connection with LAN (Local Area Network) and WAN (Wide Area Network)
Self-diagnostics with built-in graphics
User info, maintenance data and functional diagrams viewable on PC
Option of installing SPC (Statistical Process control) and messenger (email/SMS) systems in case of machine alarm, as well as remote servicing with web cam. |
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Transfer Machine for working special professional fittings of diesel motor of steel barr, composed with 13 operating units and rotary desk with 10 stations:
- Base with monolithic structure particulary rigid and accessible.
- Horizontal axis rotary table with 10 stations, Hirth toothed ring blocking system using a geared wheel, driven by a Brushless motor manufacturers and precision
epicycloidal gears revolving speed: 0,4 sec. complete cycle (disengagement, revolving, blocking): 0,8 sec -13 Operating units: 9 Drilling units type
U.F.E 130, cone ISO 40, 125 mm. manufacturers of spindle stroke and 100 mm. diameter tailstock sleeve. Progressing made by a recirculating screw with precision
balls driven by a Supplier of brushless motor. It is possible a continuos variation of the approach speed for each setting, in order to obtain: fast approach stroke/
slow approach stroke/ very slow approach stroke/ fast return. . 3 of these units are movable for drilling out of centre
- 4 Drilling/Tapping units type U.F.M.E. 130,cone ISO40, 125mm. spindle stroke and 100mm. diameter tailstock sleeve. Progressing made by a recirculation screw with precision
balls driven by a Brushless motor. Spindle driven by a Brushless motor, Due to the interpolation of the two axles, it is possible to machine any kind of threads. 1
of this unit is movable for drilling out of centre
- Rapid hydraulic toolholder servo fastener devices
- Electric control board with PLC MANUFACTURERS, and axis schedule ,PC to memorize the work programs.
- Cutting and Advancing barr at CN
- Barr load ( 6 mt. ) |
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Our range of professional connectors and professional fittings covers every application in an electrical network. We provide a full line of connectors and accessories for low, medium and high-voltage cable and overhead networks, substations, grounding applications, rail transport infrastructure, industrial applications and accessories for overhead optical fiber lines (OPGW and ADSS). We have established a first class reputation as experts in the design, testing and manufacture of these products.
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Swingbar industrial crates
The CurTec range of swingbar crates has been specifically developed for intensive distribution processes. The swingbar crates are sturdy, stable when stacked and can be highly efficiently nested. In addition, the swingbar crates are hard-wearing and easy in handling. Swingbar crates are utilised in very diverse market sectors and serve in a variety of logistical applications.
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RP-Bar
Key Specifications:
-Wattage:1/2/5/9W
-Color: White/ Warm white/ Cold white/ Changeable color
-Lumen:30/90/120/250
-Voltage: DC24V
-Color Temperature: 2700-3500K/5000-7000K/7000-9000K
-Length: 0.1M /0.2M /0.5M /1M |
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RAD-CON Inc. specializes in bell-type batch annealing kilns for the ferrous and non-ferrous, wire and strip industries. RAD-CON is a global leader in bell-type batch annealing technology, with installations worldwide.
RAD-CON’s strip steel installations are renowned for their robust construction and technologically superior performance. CAPS™ real-time process modeling software along with the 100% Hydrogen Super-High Convection™ system combine to give customers the best performance for their investment dollar.
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