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Powder rotary valve
- High filling efficiency
- Sheared angle inlet
- Minimum air leakage
- Explosion proof models available up to 10 bar g
- Customised solutions
- Bored flanges in accordance with PN 10, ANSI 150 lbs and JIS
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VORTEX® IRIS VALVE
The patented Vortex® Iris Valve is designed specifically to handle dry bulk solids in gravity discharge of free-flowing material from bins, bulk bags, chutes, and hoppers.
Traditional iris valves rely on plastic components to actuate the valve that can easily break during use. The Vortex® Iris Valve is designed with stainless steel control rings and metal trigger locks and handles to eliminate these problems, enabling you to meet your objectives by increasing production, while decreasing labor and equipment costs.
Valve Specifications
- Size/Bore Options: 50mm, 75mm, 100mm, 125mm, 150mm, Diameters
- Media: Powder, Pellets, Granulars
- Connection Options: Flanged, Tube Stub, or Ferrule Couplings
- Media Temperature: 100°C continuous to 120° C intermittent service.
- Media Pressure: 0.1 MPa, Gravity Only
- Metal Construction Options: 304 or 316L Stainless Steel, and/or Aluminum
- Sleeve Material Options: Nylon, Teflon, Urethane, or Rubber
- Drive/Actuation Options: Infinite Position Hand Lever or Quick Lock Hand Lever
- Position Detection: Visual
- Compliance/Approvals: CE, FDA
- Industry Use: Plastics, Petrochem, Chemicals, Foods, Minerals, Textiles, Agriculture
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Winnow with diaphragm MUCON K
Especially conceived for pharmaceutical agribusiness industries and, hand drive operation, motorized electric and pneumatic, fast disassembling of the diaphragm for the operations of cleaning. Model with fixing by clamp, diaphragm moulded out of rubber alimentaire/EPDM or silicone, all the components of the valve are approved FDA.
Diameter: 150 - 200 and 350 mm, manual, 150 - 200, electric and pneumatic
Material of the body: Stainless steel 316 L
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The versatile and lightweight Type TLD Valve is typically used for processing light density materials such as foods and pharmaceuticals and on rotating and mobile equipment where weight is a concern. It is available in a range of cast and weldable alloys including 316 stainless steel and Hastelloy. The sanitary version of the TLD Valve has full interior and exterior polishes. ANSI and DIN drilling patterns are offered in addition to the Gemco standard pattern. The valve is offered for dust tight, full vacuum and low-pressure (1 bar) services. Common installations of the TLD Valve include inlet/outlet valves on rotating or stationary blenders and Intermediate Bulk Containers.
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Winnow with diaphragm MUCON JS
Hand drive operation with handle especially designed to seal on chutes of Big-Bag (partial draining). Body of valve notched for an optimal regulation of the flow, partly lower fixing only, simple nylon diaphragm or nylon polyurethane.
Diameter: 300 mm and 375 mm
Material of the body: Aluminum/stainless steel for the 300 mm, Aluminum only for the 375 mm
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YTRON-ZC powder disperser. Instantly wetting and thorough dispersing of extremely difficult to wet powders and concentrations of 50% and more, leading to highest yields in viscosity. Only a single pass is required to achieve a perfecly wetted product. Typical products to be processed are difficult to wet thickeners and binders such as CMC, Guar, Locust Bean Gum, Alginates, Carrageenan, Pectin, Xanthan Gum as well as other polymers with a tendency to form lumps such as Polyacrylic Acids, Carbopol ® etc. The wide range of YTRON-ZC types ensures that specific requirements from lab size up to production size for incorporating of more than 5.000 kg/h of powders is possible using the standard production range.
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Incorporating powders into liquids and achieving a consistent homogeneous product, time after time, is one of the most difficult of all mixing applications. To meet this challenge Silverson has developed the Flashblend - specifically designed to incorporate large volumes of powders into liquids.
Features include:
•Agglomerate-free product - Uniform, lump-free product
•Repeatability - Consistent homogeneous product time
after time
•Minimum aeration - Keeping aeration to an absolute
minimum makes the Flashshblend ideal even for
products that tend to foam or aerate easily
•Speed - Powder incorporation rates up to 15,000
kilograms./hr.; faster than any other conventional
method available
•Improved vessel hygiene - No powder buildup - fewer CIP
requirements
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YTRON-ViscoTron is used for continuous incorporation of powders into viscous liquids as well as incorporation of more than 50 % solids into liquids, even in a single pass. Typical applications are the production of dow (ratio flour:water 50:59) or dispersing of additive into oil or a fat blend. Typical flow rates range between 1.000 l/h and 20.000 l/h using standard YTRON machines. The typical corresponding motor power is 5,5 kW to 22 kW.
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This equipment is composed of one ribbon at the periphery to bring up the product along walls.
It is sometimes associated with one screw type "Archinede" to optimize the brewing, when required.
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Parimix is specialized in the mixture of products in powder form and liquid.
The continuous mixer is especially designed to meet the needs for constant and regular production (flow which can go up to 40 m3/h) or for less important production but where the constancy of the quality of mixture is paramount.
The batch mixer meets the needs for formulations multiple, varied receipts, weak or important production.
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Parimix is specialized in the mixture of products in powder form and liquid.
The continuous mixer is especially designed to meet the needs for constant and regular production (flow which can go up to 40 m3/h) or for less important production but where the constancy of the quality of mixture is paramount.
The batch mixer meets the needs for formulations multiple, varied receipts, weak or important production.
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The IKA® MHD-Plant serves for continuous "Inline mixing and dispersing" of powders into liquids.
Especially the quick and complete wetting of the solids (powders or granules) guarantees for a very good homogeneity and an extremely shortened duration of the process.
The mixing components are fed by means of a positive-displacement pump for liquids and a dosing device for solids, available with or without desaggregation device at your choice. The dust-free dosing makes working with this plant very comfortable.
On request the plant can be equipped with a complete measuring and control technique for automatic operation.
These mixing plants are available with total capacities of up to 40 t/h. With reduced flow capacity a solids content of up to 80% can be reached. In that case the ready mixed product is a highly viscous paste.
The MHD-Plants are available in 6 different sizes.
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YTRON-XC powder dispersing unit. It is used for dissolving / dispersing of large quantities of solids such as Sodium- and Potassium-Caseinates, Milk Powder, Starch, Sugar, Silicates, Pigments and actives. YTRON-XC is used widely for the production of base mixes and concentrates before spray drying, in three shift productions.
Powders and compounds with a tendency to form lumps are continously incorporated from a BigBag or silo and efficiently dispersed inLine. The motor power used for standard applications typically ranges between 5,5 kW and 15,00 kW . This indicates the efficiency of the YTRON. The quantity of powders incorporated is up to approx. 12.000 kg/h, depending on the powders used.
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Mixers and centrifugal spreaders
Centrifugal spreaders, homogénéiseurs, mixers and engines batch, integral turbines, propellers, anchors scraping, coaxial systems of agitation and systems of cleaning in place.
Skids of preparation/proportioning and dilution on line
Tanks of mixers process: 0,5-30 m3 (storage up to 1000 m3)
Engines: 1,1 to 315 kWh (centrifugal spreaders)
Applications
- Paste and paper: Delitor, Dispercel, Delicel (dispersion of loads, pigments and sauces of bed)
- Painting and chemistry of specialities: Dispercel (dispersion of pigments),
- Delicel and Delicel CIP (dispersion with high concentration and pasting)
- Resins: engine with fine piloting for a time of reduced batch
- Lubricants: Automatic Blender Batch (ABB), Simultaneous Metering Blender (SMB), In-Line Blender (ILB)
Strong points
- Products and solutions tested, adapted to the process and surrounded: handling, proportioning and transfer of powders and liquids, systems of automation.
- Delicel CIP: centrifugal spreader with peripheral agitation equipped with a system of powerful car-washing minimizing the effluents.
- New family of turbines improving energy efficiency and productivity.
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The Vrieco-Nauta conical mixer is a convective mixer with a high mixing efficiency that treats your product gently and guarantees the highest level of mixing accuracy without any product distortion.
The Vrieco-Nauta conical mixer was developed more than sixty years ago. Since then, many product innovations have followed. The reliability of the design and performance that is known the world over is exhibited in countless installations in a wide variety of applications.
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The Mini-Mix is a small laboratory mixer used for testing small batches of product. The test results can be used for scaling up to larger mixer sizes. The Mini-Mix is ideally suited for applications such as: toners; pigments; metals; cosmetics; pharmaceuticals and chemicals.
The Mini Mix is available in three sizes (5, 10 & 20 liters) and features exchangeable containers.
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AirClean Systems PowderSafe Balance Enclosure
AirClean® Systems PowderSafe™ Type C enclosures incorporate the airflow characteristics and HEPASafe™ filtration technology of the Type B enclosures while offering the chemical adsorption capability of our ductless fume hoods. The Type C enclosures provide effective operator protection from potential exposure to toxic powders, particulate, chemical fumes, and vapors. The AirSafe™ automatic safety controller constantly monitors airflow and filter conditions.
* HEPA/Carbon Ductless Polypropylene Balance Enclosure
* AirSafe™ automatic safety controller
* Horizontal laminar airflow pattern
* Chemically impervious construction
* Seamless design
* High mass - solid polypropylene construction
* HEPASafe™ filter change out
* Bonded carbon filtration
* Vapor-proof fluorescent lighting
* Optional dark blue base
* Optional disposal port for weighing containers
* No installation required
* Available in 36”, 48” and 72” widths
* 110V and 220V AC enclosure available
* Standard with fluorescent light and electrical cord access port (ACASLIP) slip hatch on each side
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BIGNEAT manufactures ducted or recirculatory cabinets for safe powder handling and weighing. These provide:
1. Excellent operator protection
2. Minimum maintenance
3. Stable 1 x 10-6g measurement
4. Excellent accessibility
The Range comprises XIT, XIT PLUS, EXCEL Safechange and EXCEL Plus cabinets and additionally we offer a bespoke fabrication service for your specialist applications.
Shown here XIT F3-XIT-S.
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PROTECTION OF THE HANDLING
with an H 14 HEPA filter and a filtration efficiency of 99.999 %, particles of 0.3 microns or more can be retained.
AN ERGONOMY OF QUALITY
The ergonomy of the working apertures is unique. It enables the protection of the handling while allowing the operator to have access to the entire surface of the enclosure.
AN INCREASED HANDLING COMFORT
The work surface features a rounded edge for comfortable positionning of the arms during handlings.
A GOOD VISION OF THE HANDLING
An inclined front door and transparent sides increase the operator's vision comfort.
CORD TO STOP THE VENTILATION DURING THE WEIGHING
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The processing plant is able to produce soluble ( powder ) and instant ( agglomerated ) coffee starting from green coffee beans. The line includes equipments for raw coffee cleaning, roasting, grinding, liquor extraction, aroma recovery, concentration, spray-drying and agglomeration. Each solution is tailor-made to conform to client's needs. The process control can have different automation levels and can also be completely automatic. Besides coffee, ICF & Welko Special Plants can supply complete processing lines for the production of soluble barley powder.
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The processing plant produces Instant Milk powder starting from raw milk. A standard line includes the following sections: raw milk receiving and cooling, pasteurization and skimming, concentration, spray-drying and agglomeration. Every section of the processing plant complies with the strict hygienic standards and specifications required for the dairy industry and is usually coupled with CIP cleaning systems. Each processing plant is tailor-made and designed to meet specific customer's needs. Besides milk, ICF & Welko Special Plants can supply complete lines for the production of whey, whey-proteins and permeate powder.
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Hosokawa's classifiers are engineered to meet industry's increasing need for finer particles and more narrow particle size distribution. Our classifiers are designed to consistently produce particle size distributions that are: uniform and homogeneous; spherical and smooth and dry and easily dispersible. Our broad range of classifiers have application in the pharmaceutical, toner, ceramic, metal powders and plastic industries. Each classifier is designed for easy operation and maintenance. Particle size is easily adjusted by changing rotor speed or airflow and the modular design provides easy access to the classifier's internal components which results in simple product changeover. The unique mechanical design produces high recovery rates of fine particles, up to 90%. The streamlined component design results in lower pressure drop and subsequently
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The most popular range of MEROBEL's EMP Brakes, offering tailored solutions for every needs from its 10 sizes and up to 5 different version (acceptable power dissipation level) for each size.
- EMP technology (ElectroMagnetic Particle)
- Torque proportional to the electric current, independent of the slipping speed
- 5 different versions (power dissipation) available
MEROBEL's EMP clutches are built from the addition of slip ring and brushes to the EMP brakes.
This range of devices is offering two different power dissipation levels for each size (without or with cooling fins)
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