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The precision weld fabrication of delicate heat sensitive assemblies is now a practical reality. Finally, there's an alternative to complicated and costly beam welding systems.
Very low heat, high speed welds can now be made in materials as thin as .001" and as thick as .125" with the Weldlogic PA-10/100-STD.
This unique state of the art dual range, 10 amp/100 amp, precision pulsed arc welding system is the result of years of research in low current arc starting and control stability.
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IMT 2
Induktionschweißen can be used, if a piece of metal is present that a group with two plastic components to be received is.
Becomes with an inductor z. Ex. a metal filter heats up and under printing flows the plastic ones by the sieve and connects themselves with the other plastic component.
Definition:
By means of a HF-coil, which is arranged around the product in the distance a metallic structure in the plastic component within seconds contactless warmed up. The achievement is finely programmable. The process is environmentalcareful and effective.
Ex.: Between housings and covers an electrically conductive welding assistance (Sieb) is inserted, that serves as resistor for the alternating voltage and which on the necessary fusing temperature brings the plastic one. During good interpretation of the adding zones the melt formation takes place to a large extent under conclusion of oxygen, so that a high welding factor is obtained.
Technology of characteristics
- No noise
- fast process approx. 1-2 seconds
- Environmentalcareful process
- Conclusion of oxygen results in high welding factor
- Laid out for continuous operation 3 layers
- Way welding with way position input
- Alternatively adding diagram way - time
- Tool changes - accessories
- Process data output
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Flash butt welder for profiled sections in aluminiu.
Different powers ( one-phase and three-phase).
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with heavy duty frame, hydraulic clamper, presion guidance for the moving electrode, and falsh speed can be control during flashing, with cam driving system and cylinder upset.
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Flash butt welder for zinc-coated steel profiled sections.
Different powers (one-phase).
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Metals through circular letter rubbing not symmetrical
Cross sections, we can weld extremely fast.
Round one of cross sections are to be welded naturally also with the same technology.
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Fischer plastic welding engineering GmbH has the smallest hand welding set of the world developed which after the Zirkularschweissystem (similar to vibration) works.
Thus rectangular ones technical parts can be welded to wall elements or pipes on the building site or in production.
With 3 vacuum sow gladly the equipment takes up all forces, which are necessary for welding. The module weighs still approx. 12 kg which by a worker to the place which can be welded is lifted, vacuum start, already is the worker entlasstet and to weld, the equipment makes everything else for start within 5 seconds.
The equipment can be used into the building of cabs, Wagonbau, boat building, air and Rauffahrtbau, even with welding on of sensors/owners/outlets at plastic pipelines is ideal it, since by the circular letter welding system the radius of the pipe does not play the role as with the Rotationsschweissen.
We look for users and distributers of this innovation in the friction welding engineering.
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The Hob-o is a lightweight hole borer, beveler and welder. It is a portable machine that is quickly centered on the workpiece – all you need is a single center – punch mark. Holes can be cut from 1”-8” (25mm-200mm) inside diam. and from 14.5”-48” (368mm-1220mm) outside diameter.
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RINHOWELD series is composed by automatic butt fusion welding machines for PE, PP, PVC and PVDF plastic sheets.
The fields of application: plastic tanks for galvanic and electroplating plants, water and cleaning tanks, fume treatment towers and scrubbers, ventilated cabinets, chemical fume hoods, air ventilation systems.
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This is a workshop welding machine designed to fabricate fittings like bends, wyes (Y), tees and crosses (up to Ø 630 mm) by joining pipe segments, with the help of special clamps. All clamps opening/closing and locking movements are controlled hydraulically.
Composed of:
- a machine body with two hydraulically controlled carriages;
- a control panel on which we find the hydraulic controls (lever for opening and closing the carriages, clamps opening/closing and locking, milling cutter and heating plate movements), the electric and electronic controls (switches for the milling cutter and heating plate, the automatic electronic temperature control device, timer for the heating and welding phases, acoustic and visual indicator);
- a heating plate that slides on recirculating ball slideways;
- a milling cutter that slides on recirculating ball slideways, electrically controlled for levelling the ends of pipes and/or fittings;
- an upper cylinder, to be positioned on the clamps, for welding extra thick pipes and/or whenever it's necessary to use high pressures.
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ZMT 2
Modular welding units, in order to weld thermoplastic jointing parts with surface parts, economically.
· Welding methods: Friction welding
· welding method: linear and circular letter
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A professional welding machine ideal for medium sized pipes and sewers up to Ø 315 mm. It consists of a machine body with pressure regulating device, a pair of clamps, two lateral supports, an electrically controlled milling cutter for levelling the ends of the pipe and/or fitting with a safety microswitch, an extractable heating plate with automatic electronic device to control the temperature, a sliding support, a tip-up metal frame on wheels that acts as a work bench and protection when transporting the machine.
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This is a self-aligning welding machine, suitable for welding drain pipes and ducts for the transport of water and other fluids under high pressure, up to Ø1200 mm.
The DELTA 1200 was designed in accordance to the Italian and international correspondent standards (UNI 10565, ISO 12176-1), and consists of:
- Machine body with a bearing frame on wheels, four clamps and two hydraulic thrust cylinders with non-drip quick couplings;
- Extractable heating plate with separate thermometer for reading the working temperature;
- Extractable electrically controlled milling cutter for levelling the ends of the pipe and/or fitting, with a safety microswitch, overload cutout, and emergency push button;
- Electrohydraulic gearcase with a clamp opening and closing lever, maximum pressure and discharge valves (useful also during the "Dual Pressure" welding), hydraulic hoses with non-drip quick couplings, a clamps fast movement button, a timer (for the heating and welding phases), an electrical panel with a ifferential circuit breaker, and a special connection for the electronic data-logger INSPECTOR;
- Milling cutter/heating plate support with an electrical panel with power outlets for the heating plate, milling cutter and electrohydraulic gearcase, an electronic thermoregulator for the control of the working temperature, a turn on/off push button for the milling cutter, and differential circuit breakers.
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Butt Fusion Jointing
Butt fusion technology is the safe, reliable and favorable jointing for a wide dimension range.
GF Piping Systems offers mechanical, hydraulic and CNC-guided fusion machines for on site constructions and the workshop. The fusion areas of the pipes and fittings are heated to fusion temperature and joined by means of mechanical pressure, without using additional materials. A homogeneous joint results.
Socket Fusion Jointing
In this form of fusion jointing, which requires heating tools, the pipe end is inserted into the socket of the fitting; no additional material is used. The pipe end and fitting socket are heated to fusion temperature using a heating bush and a heating spigot, respectively, and are then pushed together.
GF Piping Systems offers a wide range of hand and mechanical guided fusion machines – also for the field-use. The pipe end, fitting socket and heating tools correspond in such a way that the necessary jointing pressure is attained during jointing, resulting in a
Electro Fusion Jointing
In the electro fusion process a heating wire permanently mouled into the fitting gets heated by current at a low voltage. The surrounding material around the wire gets melted and expands due to the warming. The melt starts closing the gap between pipe and fitting, leading to a heat transition to the pipe which also gets heated and melts in the welding zone. The pipe material also expands.
The increasing material expansion between pipe and fitting, which is hindered by the cold zones outside the welding zone, leads to a build up a welding pressure between pipe and fitting and a homogeneous welding connection emerges.
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Butt Welding Machine
One Technology - Many Applications
When it concerns efficient production, high process reliability and reproducible quality - our butt welding machine are the leaders in performance.
Just like all WEGENER machines, the butt welding machines stand out for robust and long-lasting machine technology, easy operation and outstanding cost/performance ratio.
No matter what your requirements, you are always guaranteed to find a machine that fits you application. Whether it be the fabrication of single pieces or volume production, our standard range of butt welders covers from 3 - 60 mm in sheet thickness and working widths from 2 to 6 m in a variety materials.
In addition to our standard machine configurations, the modular design and availability of options allow for customer specific designs. We would be pleased to find out more about your applications and jointly find a beneficial solution.
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HF profile and tube welding units
Easy tubular pipes can also be manufactured by DREISTERN tube welding installations. Its true strong points may however be evidenced by demanding tasks. Should you, for instance, have to produce stainless steel tubes of outstanding quality or contoured tubes with complex cross-sections, then you ought to consult our specialists. Good solutions are seldom exclusively a question of modern plant components.
Laser profile and tube welding installations
For some profile and tube manufactures laser technology is still new territory. In fact, a lot of questions are being asked about this technology. The initial question is frequently: Is laser really the right solution?
More and more frequently our customers answer affirmatively.
TIG profile and tube welding units
An example: With our RSD50 thin-walled tube welding unit, we attain extraordinary diameter/ thickness ratios and excellent seam quality. Even without seam processing, the seam is hardly visible.
Composite tube manufacturing lines
Aluminum-plastic composite tubes are constantly being used in new applications. The reasons are quick installation, corrosion-resistance, and last but not least, lower costs. Hot /cold water pipes and chemical tubes are but a few of the many possible applications. DREISTERN cooperates with the leading extrusion manufacturer MAILLEFER Ecublens (CH) and supplies turn-key machines for very high productivity.
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Customize seam wedling machine with single wheel moving system, and special clamp tooling apply for the motor cover welding
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