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Our manual conveyors can be set up as transfer conveyors with small travelling cranes. Small travelling cranes are highly flexible and achieve significant space gains. Primarily used at paint facilities or for work station improvement, travelling platforms allow to combine both handling and sorting needs.
Fixed rails installed on either side of the transfer conveyor or conveyors are used for inventory.
The user of the small travelling crane can then choose from the inventory the part that he wants to process.
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- Demag Standard Single Girder Crane products are designed to provide the optimal combination of performance and price.
- Our girder construction utilizes two types: WF beams or our unique box girder design.
- WF beams are used for cranes up through 10 ton capacity and 60 foot spans.
- Box girders are used for spans greater than 60 feet up through 10 tons and all spans up through 15 ton capacity. The design of the box girders provide for maximum strength with minimum weight. while modular end trucks allow for on-site installation.
- Standard bridge cranes include 2-speed selection for hoist and travel drives. Standard option packages include but are not limited to: variable frequency control, 2-speed variations, remote control, dual hoist arrangements and outdoor protection.
- Regardless of either girder type, our unique overhead crane design utilizes our modular end trucks and exclusive end truck girder connection. These features translate into savings based on increased performance and service life or our equipment. Additional savings are based on our ability for on-site installation which equates to reduced installation time and freight costs.
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Underhung and Under-running cranes are two ways to refer to the same type of crane. With underhung cranes, the end trucks ride on the bottom flange of the runway beam rather than on top like other types of overhead cranes. With an underhung crane, the runway beam is often suspended from the roof, which eliminates the need for extra floor columns to support the runway. This can be advantageous if floor space and the need to reduce obstructions is a major issue in the factory or warehouse. An underhung crane may even be appropriate with sloped ceilings or multiple crane systems.
Underhung cranes can be either single girder or double girder. Double girder underhung cranes are often suitable for longer span or higher capacities.
However, underhung or under-running cranes are typically limited to lighter capacities (usually about 10 tons maximum).
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For the lifting, replacing and the exact position is there, dependent of the consumer target, a choice of two cross crane designs.
The first is a cross crane construction which bridge crane is confirmed at two extended running gears, who extremely become accurate in the both longitudinal beams. That is why the bridge crane stays in all the circumstances fixed on both cross tracks. This kind of type crane is suitable for integration in a total monorail circuit or for utilization above a bath progression.
The second is a cross crane construction, which is mounted at two short running gears. The bridge crane within a load carrier has no problem to run around an obstacle. That is why it has the name articulated crane.
Both crane constructions are builded from standard components and simply to mound, to extend or to change with bolted joints.
The carrying capacity is step by step builded from 100 until 1000 kg.
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- Demag Standard Single Girder Under Running Crane products are designed to provide the optimal combination of performance and price.
- Our girder construction utilizes two types: WF beams or our unique box girder design.
- WF beams are used for cranes up through 10 ton capacity and 60 foot spans.
- Box girders are used for spans greater than 60 feet up through 10 tons and all spans up through 15 ton capacity. The design of the box girders provide for maximum strength with minimum weight. while modular end trucks allow for on-site installation.
- Standard bridge cranes include 2-speed selection for hoist and travel drives. Standard option packages include but are not limited to: variable frequency control, 2-speed variations, remote control, dual hoist arrangements and outdoor protection.
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Overhead Cranes
Overhead Cranes constitute a traditional and reliable material handling and Hoisting Solution for many kinds of industries and sites.
JMF manufactures a wide range of Overhead Cranes, from those used in complex industrial processes, which requires a seamless integration within its production line, up to stand alone cranes for hydroelectric or metallurgic facilities. JMF’s constant focus on maintaining the most rigorous controls of its manufacturing and assembly process grants the highest quality and performance of its products.
Standard Overhead Cranes for industrial plants or sites constitutes traditional equipments that JMF has been manufacturing for decades
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Ceiling Mounted
Ceiling Mounted Bridges are some of the creative and well engineered Hoisting Solutions that JMF can provide. We will help you solve all your operational needs while simultaneously maximizing plant-floor utilization.
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- Air cushion transporters of all sizes, up to a load of 1000 tons, with friction wheel drive and automatic , proportional air volume regulation of the air cushions and with the following options:
+ direct or remote controlled
+ wireless with infrared - or radio control unit
+ full automatic with induction loop or passive guiding tape
- Air cushion special equipment and devices (also for explosion-protected areas)
Here are some examples of our products based on air-cushion technology:
-Cranes
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Double girder overhead cranes with electric rope winches fully designed and produced by Bonfanti.
The Bonfanti's cranes are designed and produced in the respect of the ISO 9001 norms (TUV).
Main features:
- CE certification
- Hoisting capacity: from 10 to 300 metric ton
- Span: up to 40 meters
- Service typology: the cranes and winches range is standardized to cover all the usage typologies (FEM classes: from M3 to M8) with all the capacities declared above.
Speed: Different choises in function of the capacity and of the service typologies
- Hook path: up to 30 meters
- Possibility to install on the same crane:
- Two Winches on the same trolley
- Two different winch trolleys
- One Winch and one auxiliary hoist on the same trolley
- Crane movements managed by inverter control
- Crane overall minimized
- Pendant pushbutton or remote control
Hoisting capacities, hook paths or crane spans over that declared above are produced with specific design
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STANDARDIZED double and single girder overhead cranes with capacity from 3,2 to 20 metric ton and span between 10 and 30 meters.
The Bonfanti's cranes are designed and produced in the respect of the ISO 9001 norms (TUV).
Main features:
- CE certification
- Hoisting movement realized with high quality electric rope hoist
- Different models in function to the various service typologies (FEM class)
- Possibility to install 2 different travelling hoists on the same crane
- Easy installation and maintenance
- Modern and compact design, reduced weight and high utilization of the available spaces
- Motorgears of our production
- Option to manage all the crane movements with inverter regolation
- Cranes commands using pendant or remote control pushbuttons
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Industrial bridge crane & runway systems up to 100 tons, jibs, patented track cranes, enclosed track light duty workstation cranes, and distribution outlet for most CM products.
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Material handling systems designed and produced for heavy services in process industries.
The main process industries/activities are:
- Waste to energy
- Steel and Iron mills
- Steel work
- Scraps handling
- Cement
- Container handling
- etc
Main features:
- CE certification
- Service typology: Heavy duty (FEM classes: from M5 to M8)
- Max weight: 60 metric ton
- Hook path: up to 30 meters
- High performances on all the system movements
- Supply of systems with the following operative management:
1) Manual
2) Semi-automatic and automatic (on request)
- Measure systems to control the material level
- Link with DCS systems and other equipments installed in the working area
The supply include:
1) Bridge crane complete of under-hook equipment to execute material loading and unloading (buckets, magnets, etc)
2) Optionals
- AUTOMATION (when required capacity to work in semi-automatic and automatic way)
- Control and management system
- Real time measure systems of the material levels
- Link with external systems (hoppers, access points, etc)
- Management and segregation systems of the access points at the ground level
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This typology of overhead bridge crane is used when the rails don't permit the bearing of the end carriages on the top position.
The travelling units of the bridge crane are appended to the rail ways.
The crane is constructed around the travelling units in order to maximize the space usage and minimize the crane overalls.
The Bonfanti's cranes are developed and produced in the respect of the ISO 9001 norms (TUV)
Main features:
- CE certification
- Hoisting capacity: up to 2 metric ton
- Span: up to 12 meters
- Suitable for installations under ceiling
- Hoisting unit: High quality electric hoist
- Possibility to manage the traveling movements with inverter control
- Pendant push-button or remote control
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Present in the sector of lifting since 1967, OMITTED is today a company leader at the European level in the production of overhead travelling cranes, gantry cranes and brackets:
. Annual production 2.200 bridges
. Standard overhead travelling cranes up to 50 tons
The continuous technological development, made possible thanks to the use of advanced tools of design, returns OMITTED able to meet the most constraining requirements in terms of reliability and quality of the product.
OMITTED also offers a full range of components for overhead travelling cranes, developed for the internal production, and from now on available on the market.
The components for OMITTED overhead travelling cranes are characterized by the high quality of materials used, the constant control of the products during the various phases of manufacture and the speed of provisioning.
OMITTED can thus be regarded as the ideal partner for the manufacturers of overhead travelling cranes of the whole world.
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Cut costs, improve safety and lighten the load
With STAHL CraneSystems's crane kits, you can profit from the outstanding quality of our crane installations anywhere in the world. We supply the various high-tech crane components and the fundamental data for completing the crane. You can then have the crane installation erected on site using standard steel beams. In this way our overseas customers profit from our know-how on high-quality crane engineering.
Main components:
- KEL endcarriages
- SF crane travel drives
- KSG crane controls
- STH control pendant switch
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The Verlinde complete range of components for EOT cranes enables you to build a complete EAT crane of high performance.
* End carriages
* Control panel
* Mobile push-boutton box.
* Available too electric chain and wire rope
hoist with motorised travel type Eurochain VL and Eurobloc VT with substantial range with variety of hoisting and travel speed
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The Verlinde complete range of components for EOT cranes enables you to build a complete EAT crane of high performance.
End carriages
Control panel
Mobile push-boutton box.
Available too electric chain and wire rope
hoist with motorised travel type Eurochain VL
and Eurobloc VS with substantial range with
variety of hoisting and travel speed
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Demag DCL Compact Line:
Developed to meet practical needs, the new high-profile Demag DCL Compact Line features a number of innovations. With its new design, it not only looks good, it literally features more.
Demag DCL Compact Line is specified for currents up to 200 A at 60% CDF. The system is fitted with up to 7 conductors, as required, both for supplying mobile consumers with power as well as for transferring control signals in your facility.
Benefits
- easy installation with pre-assembled connectors
- expansion compensation at each joint
- the system can be inspected at every joint
- fast and simple replacement of straight sections
- compact dimensions and high rigidity for a low deadweight
- simply attached to ceilings and steel superstructures
- protected power cables integrated in the current collector trolley
- pre-assembled sliding contacts connected and fixed with just one screw
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Crane sets:
Our Crane sets offer outstanding quality, efficiency and reliability at the highest level. Every component reflects decades of expertise in all aspects of crane design. You are supplied with complete, tailored component packages for efficient single or double-girder and suspension crane solutions that save you time. Demag crane sets are based on standardised components for simple and user-friendly assembly on the Plug-&-Play principle.
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With immediate effect J.D. Neuhaus offers for crane manufacturer crane kits with pneumatic drives.
With these crane kits overhead travelling cranes up to 10 t capacity can be built very simply and economically especially for applications in hazardous areas.
The crane manufacturer provides the main girder and JDN delivers all the components that are necessary to built an air powered crane in various packages:
- end carriages with pneumatic drives
- energy feeding systems
- safety accessories
- and of course the appropriate air hoist with trolley.
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The RailCobot System offers the most intuitive power assist technology available with automation features such as virtual limits and line tracking. The System delivers greater productivity as compared to manual methods. When the operator begins to push the iGrip, the RailCobot System’s actuators provide instant power assist in the desired direction at 90% less ergonomic force.
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The festoon system includes 28, 30, 41 series c-rail cable trolleys; wire rope cable trolleys;
I-beam cable trolleys. The TR85 series conductor rail range offers both plug-in (Line A)
or continuous strip (Line B) type systems.
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Under-Running Angle Type End Truck
Capacities up to 2 Tons
Maximum bridge span up to 30'
Economically priced
Heavy steel angle construction
Pressed steel or forged steel wheels
Bolted steel safety lugs standard
Kit consists of one pair of end trucks & required hardware for attaching truck frames to bridge beam
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All SWF components are manufactured according to the most stringent quality standards and thoroughly tested. No detail has slipped our attention and the components are preassembled. Installation is thus made easy and you can rest assured that everything works as it should.
SWF offers customised solutions based on standardised components. The crane kits can be supplied either with the NOVA electric wire rope hoist or the SK series electric chain hoist.
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The DGR series is characterised by its adaptability, versatility of use and easy installation in order to suit the needs of the OEM.
The components are manufactured according to the quality standard and certified UNI EN ISO 9001 : 2000
The wheel drive unit DGR is made by modular concept of drive group and idler group and with angle support concept, ideal to suit both, bolted and welded fixing frame to unit.
The carbon steel wheels are provided with diameters of 125 to 315 mm, suitable to rail of 30 to 65 mm width.
The 2 speed motors are self braking type, progressive starting, with fan and the tapered brake ensures a fast braking action that remains reliable upon time accrual.
Motors protection IP55, insulation in class F
Electrical feeding 400V-3ph-50 Hz.
Acoustic level less than 85 dB(a).
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OUR LIFTING AND TRANSPORT SYSTEMS
Our activity started by focusing on simple lifting systems:
* STANDARD SINGLE AND DOUBLE GIRDER BRIDGE CRANES
* STANDARD AND SPECIAL GANTRY CRANES FOR MOVEMENT OF CONTAINERS
* ELECTRIC WINCHES
* PATHS AND INFEED POWER LINES
* COLUMN AND PILLAR JIB CRANES
* SUSPENDED SINGLE TRACK LINES
With acquired experience, our wish to grow and diversify our production has pushed us to increase our range of plants, with the objective of service more and more the increasing demands of the market:
* FLAMEPROOF BRIDGE CRANES
* STACKING BRIDGE CRANES
* SPECIAL BRIDGE CRANES WITH TELESCOPIC AND FIXED SPREADERS FOR THE MOVEMENT OF CONTAINERS CAPACITY 50 TONS
* BRIDGE CRANES WITH EXTRACTABLE LOWER GIRDER FOR LATERAL STOCKING
* SUSPENDED CRANES, ACCESSORIES
With these plants we believe to have collected a large consent from the national market, as well as several cranes supplied abroad, by supplying in terms of quality and performance as requested by our clients.
Our offers for each specific product are also completed with a service for installation, start-up and testing on site, as well as an assistance and maintenance service
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Bonfanti produces a range of standardized crane components (named "crane kit") intended for those who want to assemble and complete their own bridge crane.
A complete crane kit is composed by all the crane accessories unless the main beams.
The main kit components are:
1) Winch trolley or Hoist trolley complete of:
- Electrical rope Winch or Electrical rope hoist
- Translation machanism complete of own motorgears
- Electrical power box
- Safety hoisting and translation end-switches
- Complete electrical wiring of all the equipments installed on the trolley
2) End-carriages complete of mechanisms and own motorgears
3) Coupling plates between End-carriages and crane girders
4) Electrical power box
5) Cables festoon for the connection of the electrical equipments of the crane trolley with the main electrical power box. The cables festoon are supplied with a length right to the crane span.
6) Pendant pushbutton (already connected with its electrical cable) and/or remote control
7) Safety crane end-switches (they are already connected with their specific electrical cables)
8) Accessories (for end-switches, safety and obbligatory signals, beeper, etc)
The kits are supplied also not completed; it means that is possible buy only some of the components above described.
The kit is customized in function of the main requirements of the crane:
- Crane span
- Hook path
- Service Typology
- Operative environment
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STAHL CraneSystems endcarriages for suspension and overhead travelling cranes offer both safety and economy. In addition, they are easy to assemble and quick to install. The successful recipe is: Better manufactured in series with guaranteed quality, than produced individually in your own workshop.
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