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STAHL CraneSystems's single girder suspension crane needs very little space. It runs on the lower flange of the crane runway which is mounted directly on the ceiling and achieves the greatest utilisation of space possible. In particular in the case of restricted production areas, this permits optimum utilisation of the width of the room.
The lifting capacity of STAHL CraneSystems single girder suspension cranes ranges up to 10,000 kg. Suspension cranes in neighbouring bays can be connected; the crane interlock functions completely free of jolts and knocks. The hoist can travel onto the neighbouring crane together with its load and can reach any destination in the interlocked system.
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The ABUS HB-System is a modular designed crane system with load capacities up to 2 t SWL. The system can be adapted to the conditions and dimensions of almost any application and reliably mounted on a wide range of different ceilings can easily be extended any time allowing it to grow with your business.
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Standard cranes are largely constructed of standardised component assemblies. They range from single-girder cranes with a 1 ton load capacity to large double-girder cranes with a maximum load capacity of 80 tons. Standardised sub-assemblies enable you to benefit from series manufacturing methods, which guarantee consistently cost-effective and high-quality results. Extended standard cranes provide tailored solutions that go far beyond the already wide range of standard designs.
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Trolley or rail applications
The iLift ™ mounts to most standard trolleys and rail profiles and allows seamless end effector interface. It can also be configured with the Cobotics iTrolley ™ to create multi-axis Intelligent Assist Device (IAD) systems.
Interface with rigid arm configurations
For added versatility, the iLift can also be configured to provide vertical lift for rigid arm systems.
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Our manual conveyors can be set up as transfer conveyors with small travelling cranes. Small travelling cranes are highly flexible and achieve significant space gains. Primarily used at paint facilities or for work station improvement, travelling platforms allow to combine both handling and sorting needs.
Fixed rails installed on either side of the transfer conveyor or conveyors are used for inventory.
The user of the small travelling crane can then choose from the inventory the part that he wants to process.
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Underhung and Under-running cranes are two ways to refer to the same type of crane. With underhung cranes, the end trucks ride on the bottom flange of the runway beam rather than on top like other types of overhead cranes. With an underhung crane, the runway beam is often suspended from the roof, which eliminates the need for extra floor columns to support the runway. This can be advantageous if floor space and the need to reduce obstructions is a major issue in the factory or warehouse. An underhung crane may even be appropriate with sloped ceilings or multiple crane systems.
Underhung cranes can be either single girder or double girder. Double girder underhung cranes are often suitable for longer span or higher capacities.
However, underhung or under-running cranes are typically limited to lighter capacities (usually about 10 tons maximum).
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For the lifting, replacing and the exact position is there, dependent of the consumer target, a choice of two cross crane designs.
The first is a cross crane construction which bridge crane is confirmed at two extended running gears, who extremely become accurate in the both longitudinal beams. That is why the bridge crane stays in all the circumstances fixed on both cross tracks. This kind of type crane is suitable for integration in a total monorail circuit or for utilization above a bath progression.
The second is a cross crane construction, which is mounted at two short running gears. The bridge crane within a load carrier has no problem to run around an obstacle. That is why it has the name articulated crane.
Both crane constructions are builded from standard components and simply to mound, to extend or to change with bolted joints.
The carrying capacity is step by step builded from 100 until 1000 kg.
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Single Girder Bridge Cranes - XMS
The XMS Single Girder Bridge Crane is a flexible solution for handling light loads within larger areas. The bridge and trolley move smoothly and quietly due to the enclosed XM profile. This XM profile is also very strong and allows long suspension distances.
Load range 125 - 1600 kg
Three different configurations:
Articulated
Rigid for mainly motorized version
Low headroom to maximize hook clearance
Hand operated or motorized trolley and bridge
Easy expansion
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Ceiling Mounted Work Station Bridge Cranes are an excellent solution when a work area must be clear from any support structures that may interfere with operations. These systems require a building with an adequate overhead structure to safely support the load of the crane. Customers can install multiple bridges along one set of runways and greatly increase their productivity. Available in steel, aluminum, and stainless steel. Capacities are available from 150 - 4000 lbs with overall bridge lengths up to 34 ft.
- Enclosed track design is three times easier to move than traditional bridge cranes
- Trussed steel track permits longer spans which allows more flexibility in layout
- Aluminum track for use where lower bridge weight and easier movement are required
Features:
- Capacities up to 4000 lbs. with multiple track profiles and spanning capabilities
- Pre-engineered modular kit designs for easy expansion and relocation
- Enclosed track design helps keep out contaminants and dust
- Cold rolled steel with high strength, low weight per foot ratio for smooth rolling surface for reduced rolling resistance
- Versatile, and can perform a wide variety of material handling functions
- Economical enough to be devoted to individual work stations
- Ease of installation for reduced installation time & costs
- Can increase worker satisfaction
- Encourages safe work practices
- Rapid return on investment through increased productivity
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- Demag Standard Single Girder Crane products are designed to provide the optimal combination of performance and price.
- Our girder construction utilizes two types: WF beams or our unique box girder design.
- WF beams are used for cranes up through 10 ton capacity and 60 foot spans.
- Box girders are used for spans greater than 60 feet up through 10 tons and all spans up through 15 ton capacity. The design of the box girders provide for maximum strength with minimum weight. while modular end trucks allow for on-site installation.
- Standard bridge cranes include 2-speed selection for hoist and travel drives. Standard option packages include but are not limited to: variable frequency control, 2-speed variations, remote control, dual hoist arrangements and outdoor protection.
- Regardless of either girder type, our unique overhead crane design utilizes our modular end trucks and exclusive end truck girder connection. These features translate into savings based on increased performance and service life or our equipment. Additional savings are based on our ability for on-site installation which equates to reduced installation time and freight costs.
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Ceiling Mounted
Ceiling Mounted Bridges are some of the creative and well engineered Hoisting Solutions that JMF can provide. We will help you solve all your operational needs while simultaneously maximizing plant-floor utilization.
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- Demag Standard Single Girder Under Running Crane products are designed to provide the optimal combination of performance and price.
- Our girder construction utilizes two types: WF beams or our unique box girder design.
- WF beams are used for cranes up through 10 ton capacity and 60 foot spans.
- Box girders are used for spans greater than 60 feet up through 10 tons and all spans up through 15 ton capacity. The design of the box girders provide for maximum strength with minimum weight. while modular end trucks allow for on-site installation.
- Standard bridge cranes include 2-speed selection for hoist and travel drives. Standard option packages include but are not limited to: variable frequency control, 2-speed variations, remote control, dual hoist arrangements and outdoor protection.
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This typology of overhead bridge crane is used when the rails don't permit the bearing of the end carriages on the top position.
The travelling units of the bridge crane are appended to the rail ways.
The crane is constructed around the travelling units in order to maximize the space usage and minimize the crane overalls.
The Bonfanti's cranes are developed and produced in the respect of the ISO 9001 norms (TUV)
Main features:
- CE certification
- Hoisting capacity: up to 2 metric ton
- Span: up to 12 meters
- Suitable for installations under ceiling
- Hoisting unit: High quality electric hoist
- Possibility to manage the traveling movements with inverter control
- Pendant push-button or remote control
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Smaller than traditional wire rope isolators, these unique isolators provide unsurpassed multi-axis shock / vibration isolation with maximum reliability where sway space is a premium. Compact WRI are unaffected by temperature extremes and chemical exposure. Featuring a patented crimping pattern, they are ideal for lightweight applications such as disk drives, sensitive mobile electronics, medical equipment, and small pumps / motors.
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Comprised of stainless steel cable threaded through aluminum alloy retaining bars, these helical isolator products ensure effective vibration isolation. Enidine Wire Rope Isolators are environmentally stable, high-performance shock and vibration isolators that are unaffected by temperature extremes, chemical attack, oils, ozone and abrasives. They are ideally suited for electronic cabinets, shipping cases, as well as pump, generator and compressor isolation.
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The SMAC CABLE wire rope isolators, which are entirely metallic and pocess multi-axis characteristics, well adapted for the isolation of materials exposed to shock and vibration in harsh environment (ex: embedded electronic enclosures).
The assembly of plates is ensured by:
stainless steel staples for 2305s to 2340s series
stainless steel or bichromated coated with zinc steel screw for 2345s to 2395s series and 2405s to 2450s series.
The plates can be delivered with Thru (Th), Countersunk (C), or Threaded (T) fixation holes.
All products can be customized to your exact requirements upon request.
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STACIS® is the world's most advanced active vibration cancellation system. Employing advanced inertial vibration sensors and state-of-the-art piezoelectric actuators, STACIS® 2100 cancels vibration in real time by sensing floor vibration, then expanding and contracting piezoelectric actuators to filter out floor motion. Isolation starts at 0.6 Hz and the active bandwidth is 250 Hz.
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Advantages:
- Stability: Steel mounting provide stable characteristics and the height under load remains constant with time
- Unaffected by corrosion. Steel dampers are unaffected by oil, grease, solvents, adverse weather and corrosives products.
- Unaffected by temperature. Steel dampers withstand temperatures from - 70°C to 300°C without changing characteristics.
- Low natural frenquency. Steel mounting with springs can have natural frequencies as low as 3 Hz, which can provide up to 98% attenuation for low speed rotating machinery.
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While hot forming machine tools (hammers, screw presses) use high kinetic energy for the metal forming, where part of this energy is dissipated into the ground causing there rather high vibration levels, however, in case of the cold forming process it is the sudden release of the stresses - built up in the press frame during the pressing operation - when cutting through the material (blanking).
In both cases GERB can provide special Spring-Viscodamper® combinations, which allow today direct spring support of the equipment whereas in the past quite massive foundations were necessary.
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Entirely metal shock absorbers with multidirectional characteristics for the insulation of the shocks and the vibrations.
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SPRING SUPPORTS
VARIABLE AND COSTANT SPRINGS SUPPORTS are constructed to supports loads up to 30000 Kgs, and with a standard range of travel up to 600mm, complete with ancillary equipments and collars.
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Suspension Spring
The Suspension springs are designed to provide a maintenance free flexible load bearing component allowing angular and shear movement whilst transmitting high axial loads. There is also a built in fail-safe device to prevent total mount failure in the case of severe overload.
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Spring isolation units type FSL comprise a group of heavy duty helical springs contained within robust steel platforms.
Applications
FSL springs can be used either under a foundation or mounted directly under machinery or building structures.
Construction
Fabricated steel platforms used with helical springs to BS 1726-1:2002. As standard the springs are painted black and the platforms are painted to the customer’s colour choice.
Properties
Low frequency vibration isolation for sensitive machinery.
Description of Diagram Fig 11.1
1) Re-enforced impermeable concrete pit.*
2) Farrat FV damper.
3) Re-enforced concrete foundation block.*
4) Farrat FSL springs.
5) Consolidated hardcore to firm ground. *
* Reinforced concrete foundation blocks and associated structures to be designed by qualified consulting engineers and constructed by contractors of proven ability and experience.
FSL Steel Springs can be used either on their own on in tandem with FV dampers. Where the system in likely to go through resonance and excessive movement is a concern it is recommended that FV dampers are used in conjunction with FSL springs. FSL steel springs can be employed in a variety of combinations and support arrangements, Farrat will design isolation systems to meet a customers specific technical requirements. To assist our customers in the smooth running of every project Farrat provide construction drawings and installation instructions with all FSL springs supplied.
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Suitable for machinery and equipment which produce low frequency vibrations. Springs of different power can be combined in order to obtain the whole range of loads using the desired number of springs.
Available in several sizes.
TM and TA series are the best solution as ceiling sustainers.
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