|
|
|
|
|
|
Steal Plates
Packing©U Wooden case
Usage©U Used by Open-ink tray pad printer. Design and drawing document etched on the surface of pad plate . Installed it to the pad printer.
Technical Parameter©U 1 Thickness: 10.0-10.5mm;
2. Rouhness concentration ofSurface: 0.025
Production Advantage ©U High strength Bearing steel wrought; High wear resistance; Sophisticated structure to be etched fine imaging both streak and halftone; long life ensure low cost.
Use Method©U # Etching printing document to the surface of pad plate;
# Measure the depth ;
# Install into the ink tray of pad printer
# Testing after adding ink
Safe Caution©U Be careful to carry because of weight
Storage©U # Inject rust-preventative oil into the surface of pad plate;
# PVC or Nylon film package;
# Store in drying and shady place
1¡¢All plates are made of imported steel, high hardness, high density and high brightness.
2¡¢Can be etched with high-definition pattern, long using life.
3¡¢Various kinds, full range that covering plates of single side and both sides.
Specification£º
3"¡Á4"¡¢3"¡Á5"¡¢3"¡Á6"¡¢3"¡Á7"¡¢3"¡Á8"¡¢3"¡Á9"
4"¡Á4"¡¢4"¡Á5"¡¢4"¡Á6"¡¢4"¡Á7"¡¢4"¡Á8"¡¢4"¡Á9"
5"¡Á4"¡¢5"¡Á5"¡¢5"¡Á6"¡¢5"¡Á7"¡¢5"¡Á8"¡¢5"¡Á9"
6"¡Á4"¡¢6"¡Á5"¡¢6"¡Á6"¡¢6"¡Á7"¡¢6"¡Á8"¡¢6"¡Á9"
|
|
|
|
|
|
The remit for the construction of the ‘Rotoprint’ model was a compact design while still achieving a high output.
The concept allows an output of up to 100,000 or 150,000 units/hour for closures with a 28 mm diameter, depending on the settings.
For closures with a 38 mm diameter, the machine achieves an output of approximately 75,000 or 110,000 units/hour.
The ‘Rotoprint’ can be set up for print images with 1–3 colours.
With all variants, parts are fed using the well proven sorting elevator, eliminating the need for unnecessary machine stops due to closures being the wrong way round. The storage reservoir of the sorting elevator can be filled on request using the Octabin tilting stations.
The system is fitted with exchangeable mandrels. This guarantees a quick and economical process changeover on the system when printing several cap types.
The ‘RTI 2000’ printing unit is operated without the use of any tools and requires no external ink supply systems. This dramatically reduces set-up times and ensures trouble-free operation. Gas is used in the process of end drying. This guarantees that the ink dries quickly and assists ink adhesion.
The products are discharged in correct position on a cold-air drying conveyor.
|
|
|
|
|
|
6-Color Pad Printer with Conveyer
Specifications©U LC-PM6-150/18
1.Max. plate size: 100¡Á150 mm;
2.Max. worktable area: 90¡Á125mm;
3.Max. printing area: 85¡Á130mm;
4.Max. printing speed: 800pcs/hr;
5.Colour number: 6;
6.Air consumption: 330Litre/min(6bar);
7.Printing objects dimension:100¡Á140mm.
8.Conveyer stroke: 125mm;
9. Station number: 18
LC-PM6-150/22L
1.Max. plate size: 150¡Á150 mm;
2.Max. worktable area: 90¡Á125mm;
3.Max. printing area: 130¡Á130mm;
4.Max. printing speed: 800pcs/hr;
5.Colour number: 6;
6.Air consumption: 330Litre/min(6bar);
7.Printing objects dimension:100¡Á140mm.
8.Conveyer stroke: 200mm;
9. Station number: 22
Advantages©U 1.Total micro computer controlled operation;
2.Auto four digit counter built-in;
3.Ink covering by ink roller ;
4.Fully Coin aluminium structure which is sturdy;
5.Independent pad stroke and speed control;
5.Printing speed adjustable to meet with different needs;
6."Inking twice, printing once" to get better ink covering;
Machine Fittings©U 1. Six 4"*6" plates,
2. Six pads
3. Two blades
4. A tool box.
Ship Date©U By sea:
within 30 days after receive T/T OR
LC.
Testing©U Please provide:
1. 110V or 220V power supply.
2. 5-7 bar compress air.
3. Etching plate 6 pcs.
4. Fixture 18 pcs;
5. 50-100 pcs product samples.
6. Pad and thinner.
|
|
|
|
|
|
Independent-Press printing two colours pad printer
Specifications©U
PM2-150L
1.Max. plate size: 100x150mm£»
2.Max. worktable area: 130x140mm£»
3.Max. printing diameter: 90mm£»
4.Max. printing speed: 900pcs/hr£»
5.Air consumption: 110Litre/min(6bar)£»
6.Printable colors:2;
7.Dimensions: 830x615x1350mm£»
8.Weight: 127Kg¡£
PM2-200L
1.Max. plate size: 100x200 mm£»
2.Max. worktable area: 140x160mm£»
3.Max. printing diameter: 90mm£»
4.Max. printing speed: 800pcs/hr£»
5.Air consumption: 123Litre/min(6bar)£»
6.Dimensions: 931x613x1359mm£»
7.Weight: 137Kg¡£
PM2-250L
1.Max. plate size : 200 X 250 mm ;
2.Max. worktable area : 160 X 200 mm ;
3.Max. printing diameter : 90mm ;
4.Max printing speed : 800pcs/hr ;
5.Weight : 265kg ;
6.Air consumption: 153Litre/min(6bar)£»
Advantages©U
1.Two-colour pad printer with shuttle ;
2.Each function controlled by microprocessor ;
3.Four-digit auto counter built-in;
4.Coin aluminium structure ensure solidity and durablity;
5.Ink roller flooding for easy install/uninstall ;
6.Independent pad up/down stroke and speed asjustment;
7.Auto balanced doctor blade available for efficient ink scraping;
8.Printing speed asjustable to fullfil various requirements;
9."Inking twice, printing once" for better ink covering;
10.Able to sweep forward/backward without lowering pad to avoid ink drying at intervals;
11.One or two colours printable;
12.Two-colour ink tray base adjustable separately for overprint adjustment;
13.Drying with auto air blowing for easy colour registration;
|
|
• Integrated cliché production
• 2-4 colour line motifs
• Can be integrated into automated systems
• Reduced set-up costs
• Cliché engraving by means of ALFALAS® laser system
• Ink change without fit-up aid
The new "HYBRID 90-2" tampon printing machine combines the "hermetic" tampon printing concept with the flexibility of the digital cliché production by means of a new "SK 80" laser module. Automatic changeover of the print motifs take place in a matter of seconds. The cliché production is carried out in the printing machine via laser technology (ALFALAS® software). A multicolour print motif is thereby produced directly and with precise registration.
The "HYBRID 90-2" works according to the well proven "V-DUO" principle with an ink/doctoring cup size of Ø 90 mm as well as 2 (4) colours. Our innovative "microflex" cliché band which shows a high engraving quality and a mechanical stability made this machine concept possible.
|
|
MORLOCK has implemented the customer requirements with the help
of an extrusion type round table unit (carousel) and 14 exchangeable work piece holders. 2 very fast and easily adjustable MSC 100 printing modules, each with its own hot air dryers, have been integrated in this carousel. The
blister wrap is pasted over with a label by a 5-axial articulated arm robot, which picks up a label from a magazine, moves to a hot pasting station and then positions the label.
|
|
The ball printing machine ATLAS is designed for the decoration of PVC toy-balls over 360° with different sizes ranging from Ø ±110 mm (Ø ±4,3") up to Ø ±250 mm (Ø ±10").
The output is about 500 balls per hour. Both hemispheres of the balls are printed sequentially by different print heads.
Note that the mentioned printing speed depends on a lot of parameters and are to be considered as an indication. This output refers to the largest ball format.
In principle the number of printing stations is unlimited but experience tells us that the maximum possible is 12, equal to 6 (= 4 + 2) colours at each hemisphere. The installation is designed to achieve an unequalled print quality.
|
|
The ORION is designed to decorate Ø 28 mm bottle caps. Nevertheless, the concept is also suitable for other bottle cap sizes and/or cap shapes.
The standard caps of Ø 28 mm will have a max. output of ± 70 000 caps per hour in full colour. Each colour has its separate printing station and is designed to achieve an unequalled print quality. A varnish layer printing station can also be built in.
The main features of the ORION are fully automatic loading and ejection, surface pre-treatment, drying stations between the UV-printing stations.
|
|
This is one of the latest developments in the field of decoration on glass, china and ceramics (glazed and/or non-glazed) built for printing large series with a diameter up to 320 mm.
The GALAXY is a fully automatic printing machine, with conveyor & loading, optical recognition and positioning of the objects, backstamp unit, heated and closed ink cup(s), automatic ejection, automatic colour registration, up to 12-colour printing and automatic take-up of the decoration. Changing over between series happens very quick and easy.
Thanks to the concept delivering a perfect registration and to use of thermoplastic ink, this printing machine reaches a resolution of 200 lpi.
|
|
|
|
|
|
Unique direct printing technology with solvent, UV or water-based inks designed for small, medium and large series. This modular machine is extensible from 1 up to any number of colours with varnish.
Applications:
- Printing on soft or hard PVC or ABS profiles or sheets with minimal thickness of 1 mm and standard maximum printing width of 540 mm
- Image repetition of 746 mm (decor cylinder with diameter of 237,5 mm)
- Machine can be placed in-line into the production process directly after extrusion or be operated as stand-alone to print onto profiles, sheets or edges of any length
Quality:
- Complex designs possible like marble or wood structure imitation
- Output speed ranges from 5 to 30 m/minute
- Highly scratch, UV and weather resistance of the prints (inside and outside use)
- User-friendly and flexible operation resulting in quick design changeover (patented)
Features:
- Engraved design cylinder based on sleeve technology (patented)
- Closed inking chamber (patented)
- Rubber transfer cylinder based on sleeve technology (patented)
- Integrated cleaning of the transfer cylinder (patented)
- Accurate design regeneration using synchronised print heads
- Optional external speed control (following the production line)
|
|
|
|
|
|
The PLATINIUM pad printing range belongs to the top of our standard printing machines. Platinium 90 F
The PLATINIUM electropneumatic pad printing machines feature advanced controls. The simple and user friendly menu structure allows individual adjustment of every movement on the machine from the front LCD display including delay times between movements to help with those difficult printable products.
40 recipes, containing different settings can be stored and activated ensuring a rapid change-over between products without any adjustments.
* Closed ink cup system allowing quick, easy change-over and reduction of odour and solvent evaporation.
* Option of automatic pad cleaning: pneumatic system for removal of dust particles and ink residues by using a special adhesive tape.
* Rotary table for multicolour printing without loss of ink volume.
* Can be supplied as modular for integration into existing production lines.
* Choice between 5 available standard languages: English, French, German, Spanish or Dutch.
* Independent actuation of every movement: ink take-up, ink deposit, inking in steps, continuous inking, performance of a complete print cycle, continuous printing with adjustable interval between successive print cycles.
* Also features a parts counter incremental or up to a pre-set value.
|
|
|
|
|
|
PAD PRINTING MACHINE GTO EVOLUTION 5 COLOURS MAXI WITH DISERFIED DESCENT
- Supporting frame completely in aluminium casting
- Electro-pneumatic operation
- Equipped with 5 closed ink cups, Ø 110 mm. with internal and external teflon coating to reduce the cleaning operations and times
- Type block size 300x125 mm.
- Max printing area 100x90 mm.
- Bed in painted sheet, included
- Programs with 1-2-3-4-5 colours
- Equipped by, individual pad Dow stroke every cylinder
- Double colour intake program included
- Speed/pause adjustment through keyboard
- Electronic piece shifting unit, programmable through the external keyboard
- Type block holding bed adjustable on two axis
- Pad down stroke adjustment through keyboard with on-screen display
- Piece counter with displaying of hour average production rates
- Sliding side guards
- Decibel noise level reduction filters
- Piece holder, adjustable on the three axis, complete with oscillating adjustment to facilitate the printing on objects
- With diagonal level
- 220 Volt
- 6 Bar
|
|
|
|
|
|
Sealcup 90
Single Color, Sealed Ink Cup Pad Printer
The Trans Tech SEALCUP 90 is an all-mechanical, cam-operated bench model pad printing machine with an hermetically sealed ink cup. The design and operating features make this an ideal printer for manual, semi-automatic or fully automated single-color applications. The simple cam mechanism, driven by an infinitely variable AC drive, provides for smooth and highly reliable operation which allow for easy integration to automation. High-quality prints and low ink maintenance are achieved with the hermetically sealed ink cup system, including ease of operation and quick changeovers.
Main Features and Benefits:
Electro-mechanical, cam-operated drive with infinitely variable AC drive, provides the most reliable and smooth, maintenance-free operation.
Sealed ink cup system provides continuous operation, high-quality print and low ink maintenance in uncontrolled work environments.
Easy setup and quick changeovers with magnetically held pad and quick cup release system.
All operating controls on front panel with LCD operating mode display allows for convenient and simple operation for setup and continuous operation.
Clear safety guard with interlock to meet with safety regulations.
Hinged machine cover for easy maintenance.
X-Y-Z-R adjustable worktable provides fast and accurate part setup.
Smooth and vibration-free operation at high speed is provided by aluminum-cast main machine body.
Easy and cost-effective automation interfacing is achieved with latest electrical controls technology, including programmable controller and frequency inverter.
|
|
|
|
|
|
ROTOTAK 5
The rotary 1-colour pad printing system used to print shaped heels or monoblock soles in one colour to obtain a leather effect, floral decorations or other effects. System description:
Pad printing machine GTO EVO
Type block dimensions: max 600x200 mm.
Adjustable stroke on two sides.
Electro-pneumatic operation.
Max. printing dimensions: 150x300 mm.
Hermetically sealed inking system with ceramic ring Ø 180 mm.
1 standard cup.
Structure: cast in aluminium alloy
Standard columns on enclosed bearing structure.
Heel handling system:
Handling system of the heel made up of 5 NC interpolated axis system. The 1st axis makes the linear movement of the piece, a 2nd axis turns the piece under the pad simultaneously and in a synchronised manner, the 3rd axis raises and lowers the piece to adapt to the shape of the heel in order to avoid straining the pad excessively. The 4th axis tilts the piece to adapt to the last print, given by the second pad unit. Finally the 5th axis turns around the vertical axis.
The heels are manually positioned by the operator in a blocking device made up of nr. 2 relief and shaped jaws that perfectly grasp the items.
Automatic piece discharger.
Software:
Customised with settings made using a keyboard and through self-learning function.
Possibility to save the operational data on disk for one colour for each model.
Safety systems:
Installed on the actual machine in compliance with current norms, plus EC declaration of conformity.
Page 2
Hourly production: Roughly 400 pcs/hour with women and men heels, 200 pcs/hour with monoblock soles.
|
|
|
|
|
|
Aero 60 Single-Color Pad Printer
The Aero 60 from Trans Tech is an electro-pneumatically driven, table-top pad printer that hits the target for operations seeking a machine with high value performance on lower-volume, single-color applications. The design and operating features make this an ideal choice for manual jobs where quick changeovers of artwork and fixture are required. It comes equipped with our patented SpaceFrame and ExpressLiner system.
Main Features & Benefits:
Compact, efficient profile: Its minimal footprint and lightweight profile make the Aero 60 an easy unit to install, move, and ship. It can be easily mounted to any stable base or workbench or relocated for an alternate application.
Modular control and machine design: With the simplicity of its modular design, plug-and-play accessories make the Aero 60 both functional and flexible. Plus, with its standard interface control, it can easily be configured into multi-printer systems.
SpaceFrame and ExpressLiner advantages: Designed to use the popular SpaceFrame & ExpressLiner ink cup system, operating the Aero 60 improves production efficiency by enabling faster set-ups and changeovers on multiple short-run pad printing jobs.
|
|
There are six models in our line of Printex G2 pad printing machines. Although each model is separated by size and multifunctional capabilities, they are united by a common design criterion that bring advanced and practical advantages to the end user.
Our modular concept incorporates built in mechanical; electrical; and control interface features which enables every model G2 printer ready to mate with automation (yours our ours).
By using an array of optional “plug and play” devices such as our pneumatic or servo actuated slides, motor driven turn tables, carousel or over/under indexers, as well as transverse ink cup drive devices, the user can easily transform a G2 printer to meet different printing situations and requirements.
Six years since its introduction, the G2 “modular concept” has been a proven success, from concept to application, this is what separates G2 from the competition.
|
|
Suitable for non-deforming materials especially for uneven printing surface, such as computer keys, stationery, golf ball, etc.
Specification
1. Micro-computer control, with single/automatic operation, printing quantity / printing & flooding
times setting, light/beeper indication.
2. X / Y table left-right & up-down adjustment
3. Tampon pad / Doctor blade pressure adjustment.
|
|
|
On the basis of the proverbial MORLOCK reliability, the objective was to design a flexible and high-performance pad printing machine that is extremely easy and uncomplicated to operate. This resulted in MDX 100, a machine type that soon became a "favourite" amongst its users.
|
|
Pad printing is an indirect gravure printing process. The copy or image is etched into a steel plate called a cliche. The cliche is inked and then cleaned with a doctor blade. This leaves the ink in the etched areas only. A flexible silicone pad picks up the image from the cliche and then transfers the image to the product.THIS SYSTEM is adaptable to a variety of shapes and contours on parts with a variation in the surface, yet fine detail and precise copy can be achieved. Two color process is obtained with exact registration. Pad Printing is ideal for decorating toys, plastic housewares, and injected mold components.
This technology also lends itself to marking electronic components such as resistors, canisters, and connectors. Any part, plastic, ceramic, or metal can be production marked by this process. The equipment can be semi or fully automated, yet remains a low capital expenditure.
|
|
|
|
|
|
No. 1 ROTOTAK 1 EVO MODEL
Pad-printing machine used to decorate women%u2019s heels with angle open on two sides, front and back, with two strokes for leather, cork and other desired effects.
System description:
- Machine structure cast in aluminium alloy, base included;
- Equipped with No. 2 closed ink cups with 110mm-diameter ceramic ring; the cups are internally and externally coated with Teflon to facilitate the cleaning operations;
- Printing plate dimension for colour 120x450mm.;
- Max. printing dimension 200x90 mm.;
- Control keyboard;
- Electronic and differentiated adjustment for the two pads in printing phase carried out directly through the keyboard with values displayed;
- Printing pause and pick-up pause differentiated adjustment;
- Speed adjustment of each movement by means of flow regulators;
- Printing plates micrometric adjustment on the two axis and diagonal adjustment to obtain a quick centring;
- Heel-holder unit adjustment on the 4 axis, including the oscillating one;
- Possibility to use the machine in single or automatic cycle.
Hourly production: is estimated at 400/500 pieces/hour.
|
|
Steel Cliches:
Our industry-benchmark Hardened Steel clichés and Steel Drum rotary clichés hold the finest print image, recommended for production runs of a million cycles or more. From our special blend of steel to the attention to detail in the etching process, our plates offer the highest possible quality available.
Steel Foil clichés are for those applications where over 100,000 cycles are required but at less expense than thick steel clichés. Ask your customer service representative which type is best for your machine and application. Steel foils are another quality product line of our in-house platemaking department.
|
|
|
|
|
|
Printex offers three types of Image Plates:
Photo-Polymer Image Plates
A photo-sensitive nylon, laminated to a thin steel backing. Short to mid size production runs. Very cost effective, with the ability to produce in house with minimal equipment. A wide variety available through various manufacturers.
Different characteristics include thickness, speed, ability to hold fine detailed graphics vs. bold graphics and developing solution. There are two different methods of developing the image plate, alcohol and water. Some inks contain alcohol which would break down the plate during production. Typical life of a Photo-Polymer cliché can range between 5,000 up to 100,000 impressions Photo-Polymer Image Plate
Thin Steel Image Plates:
These thin steel plates offer relatively longer life than a photo-polymer plate. With a typical production run of 250,000 + these plates are ideal for mid to long production runs.
Permanent Steel Image Plates:
These plates are the longest lasting, and most durable due to their material composition. Images are etched directly into a hardened 3/8” thick steel plate.
Their cost is the highest, but yields the most impressions during a production run.
These plates will run continuously, up to a million impressions before wearing down. These plates, like the thin steel have to be made by Printex due to the process and equipment needed. Permanent Steel Image Plate
|
|
Automated Equipment
Various types and sizes of syringe barrels are decorated at high speed and with precision using fully automated rotary pad printing systems.
|
|
Cristal machines are easy and simple to operate even for a non-experienced operator
Every single step of the printing-cycle can be individually adjusted
built with standard components world wide available
All models are available with closed or open inktray
|
|
|
|
|
|
Operating the SAFFIR combines time-efficiency and ease of operation with consistent high-quality end results: every single step of the printing-cycle can be individually set, tested, and adjusted. Regardless of whether you want to run a single cycle or print continuously, it is possible, at any point in time, to fine-tune the distance the pad travels to either the cliché or the product.
Changing the SAFFIR’s patented closed ink cup is both straightforward and easy, which serves greatly towards increasing the SAFFIR’s overall flexibility. What’s more, the closed ink cup guarantees an odour-free working environment, keeps the ink longer at its proper viscosity, and allows the ink cup to be topped up without it having to be removed from the machine. Keeping your SAFFIR clean is simple, self-evident, and will not take you more than but a few moments.
In order to optimise your printing efficiency, the SAFFIR comes with an omni-directional magnetic pad holder, greatly facilitating moving the pad virtually anywhere in the horizontal plane to ensure pin-point printing accuracy. The ink take-up and printing strokes are consistently fast and precise.
|
|
|
MORLOCK offers a variety of standard pad shapes. All pads are manufactured using our state-of-the-art computer-controlled system. The use of exclusive, high-quality silicon material and continuous quality control in our laboratory ensure the high standard of our pads.
|
|
Clichés that are manufactured in-house conform to the high quality of
all MORLOCK products.The MORLOCK clichés service always works in compliance with the latest etching technology and ensures adherence to the requested etching depths with minimal tolerances. Shortest delivery times are guaranteed.
|
|
Reisch & Associates is the place to look for pad printing equipment and technology.
Pad printers from full-size to tabletop machines, supplies and technical support, Reisch leads the way. We also offer a full line of inks, accessories, machines, equipment and printing pads of almost every imaginable shape and size.
Fully automatic pad printing system for printing on semiconductor strips
pad printing system on IC-strips
|
|
|
Structure entirely in aluminium fusion designed for 4 colour, high production printing. Equipped with caterpillar object transport system with 22 stations, adjustable on three axes with the option of single or double step moving. Wide space dedicated to loading and unloading of objects even automatically. Equipped with 4 hermetic ink cups complete with internal and external teflon treatment process which reduces cleaning times. Different strokes for inkpad and hermetic ink cup groups. Electronically controlled inkpad descent with different strokes. Hermetic ink cup group adjustable on three axis, insertable pauses in the printing cycle: cliche station, printing station.
|
|
|
|
