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The remit for the construction of the ‘Rotoprint’ model was a compact design while still achieving a high output.
The concept allows an output of up to 100,000 or 150,000 units/hour for closures with a 28 mm diameter, depending on the settings.
For closures with a 38 mm diameter, the machine achieves an output of approximately 75,000 or 110,000 units/hour.
The ‘Rotoprint’ can be set up for print images with 1–3 colours.
With all variants, parts are fed using the well proven sorting elevator, eliminating the need for unnecessary machine stops due to closures being the wrong way round. The storage reservoir of the sorting elevator can be filled on request using the Octabin tilting stations.
The system is fitted with exchangeable mandrels. This guarantees a quick and economical process changeover on the system when printing several cap types.
The ‘RTI 2000’ printing unit is operated without the use of any tools and requires no external ink supply systems. This dramatically reduces set-up times and ensures trouble-free operation. Gas is used in the process of end drying. This guarantees that the ink dries quickly and assists ink adhesion.
The products are discharged in correct position on a cold-air drying conveyor.
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The market demands more and more compact and flexible designs for automations and system solutions. For machines with high hourly outputs the camera inspection of good and bad parts has become a standard feature in the meantime; additional processes such as assembly or checking have to be integrated. It is, however, necessary that semi-automatic machines for smaller but often changing series can be retrofit within a very short period of time.
High-speed pad printing machine as a symbiosis of machine construction and application engineering by TAMPOPRINT® AG. As a leading turn-key supplier TAMPOPRINT is able to implement customer URS (User Requirement Specifications) into special machinery.
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There is a clear trend towards automations, and additionally beside of the successful standards even to customized system solutions for the special demands of our customers from all over the world. The export share is over 60%. High-precision marking, often combined with the European hygiene standards as it is often the case in the pharmaceutical supply industry, are the key tasks for the tampon printing at TAMPOPRINT AG.
The ALFALAS laser systems are a complement to the tampon printing and one cannot imagine the modern marking processes without them. Whether day and night design in the automotive or telecommunication industries, wood grain design or marking of spare parts. There are often machine lines which represent a symbiosis of both marking technologies.
The perishability of the modern industrial design and individually adapted workpieces require a just-in-time production with a low number of pieces and this will well accommodate the laser marking.
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PAD PRINTING MACHINE GTO EVOLUTION 5 COLOURS MAXI WITH DISERFIED DESCENT
- Supporting frame completely in aluminium casting
- Electro-pneumatic operation
- Equipped with 5 closed ink cups, Ø 110 mm. with internal and external teflon coating to reduce the cleaning operations and times
- Type block size 300x125 mm.
- Max printing area 100x90 mm.
- Bed in painted sheet, included
- Programs with 1-2-3-4-5 colours
- Equipped by, individual pad Dow stroke every cylinder
- Double colour intake program included
- Speed/pause adjustment through keyboard
- Electronic piece shifting unit, programmable through the external keyboard
- Type block holding bed adjustable on two axis
- Pad down stroke adjustment through keyboard with on-screen display
- Piece counter with displaying of hour average production rates
- Sliding side guards
- Decibel noise level reduction filters
- Piece holder, adjustable on the three axis, complete with oscillating adjustment to facilitate the printing on objects
- With diagonal level
- 220 Volt
- 6 Bar
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Sealed Ink Cup 60
- High-quality tampon printing machine at a favourable price
- Suitable for automations thanks to PLC
- Different sequence cycles adjustable
- Ink residue pick up system available
With the new "Sealed Ink Cup 60 E" we have succeeded in creating a modern and a technically high-quality electropneumatic tampon printing machine. Based on the previous version "Sealed Ink Cup 60" an electrically driven tampon printing machine with many advantages such as double and triple print or piece counter was developed. Whether as a hand-work place or as a component of an automation, the "Sealed Ink Cup 60 E" can be used almost everywhere.
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ROTOTAK 5
The rotary 1-colour pad printing system used to print shaped heels or monoblock soles in one colour to obtain a leather effect, floral decorations or other effects. System description:
Pad printing machine GTO EVO MAXI 1 C. SLIDER:
Type block dimensions: max 600x200 mm.
Adjustable stroke on two sides.
Electro-pneumatic operation.
Max. printing dimensions: 150x300 mm.
Hermetically sealed inking system with ceramic ring Ø 180 mm.
1 standard cup.
Structure: cast in aluminium alloy
Standard columns on enclosed bearing structure.
Heel handling system:
Handling system of the heel made up of 5 NC interpolated axis system. The 1st axis makes the linear movement of the piece, a 2nd axis turns the piece under the pad simultaneously and in a synchronised manner, the 3rd axis raises and lowers the piece to adapt to the shape of the heel in order to avoid straining the pad excessively. The 4th axis tilts the piece to adapt to the last print, given by the second pad unit. Finally the 5th axis turns around the vertical axis.
The heels are manually positioned by the operator in a blocking device made up of nr. 2 relief and shaped jaws that perfectly grasp the items.
Automatic piece discharger.
Software:
Customised with settings made using a keyboard and through self-learning function.
Possibility to save the operational data on disk for one colour for each model.
Safety systems:
Installed on the actual machine in compliance with current norms, plus EC declaration of conformity.
Page 2
Hourly production: Roughly 400 pcs/hour with women and men heels, 200 pcs/hour with monoblock soles.
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No. 1 ROTOTAK 1 EVO MODEL
Pad-printing machine used to decorate women%u2019s heels with angle open on two sides, front and back, with two strokes for leather, cork and other desired effects.
System description:
- Machine structure cast in aluminium alloy, base included;
- Equipped with No. 2 closed ink cups with 110mm-diameter ceramic ring; the cups are internally and externally coated with Teflon to facilitate the cleaning operations;
- Printing plate dimension for colour 120x450mm.;
- Max. printing dimension 200x90 mm.;
- Control keyboard;
- Electronic and differentiated adjustment for the two pads in printing phase carried out directly through the keyboard with values displayed;
- Printing pause and pick-up pause differentiated adjustment;
- Speed adjustment of each movement by means of flow regulators;
- Printing plates micrometric adjustment on the two axis and diagonal adjustment to obtain a quick centring;
- Heel-holder unit adjustment on the 4 axis, including the oscillating one;
- Possibility to use the machine in single or automatic cycle.
Hourly production: is estimated at 400/500 pieces/hour.
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Cap Printer with RPS 200Max. Number of Colours: 1
Standard Plate Sizes (mm): 100x100; 100x200
Output: max. 5400/h
Drive: high-dynamic Servo-Drive
Electric Supply: 230 V; 50 Hz
Control Unit: SPS Omron or Siemens
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ROTOTAK 3
Rotating two-colour pad-printing system for the realisation of 1 or 2-colour prints on moulded heels, en bloc soles, such as leather-effect, floral decorations, backgrounds, etc.
Evo Slider 2 GTO Pad-Printer
No. 2 printing plates max. dimensions 545x150 mm;
Electro-pneumatic operation;
Differentiated pad descent system;
Max. printing area 300x130 mm;
Ink flooding system via ink cup with Ø 140 mm ceramic ring;
No. 2 standard cups;
Structure: fusion in aluminium alloy;
Heel/en bloc soles handling system:
special sole/heel handling, consisting of a 3-axis system managed by interpolated C.N.C. The 1st axis performs a linear piece transferring movement; simultaneously and in synchronisation a 2nd axis carries out the rotary movement of the piece underneath the pad; the 3rd axis performs the pad’s upward and downward movement to adapt to the shape of the heel/sole in order to avoid excessive pressure on the pad.
The heels will be manually positioned by the operator into a blocking device made up of no. 2 barbed jaws, suitably shaped for perfect tightening of the components.
By dismantling the rotation system and lifting the printing surface, insoles can also be printed in 1 or 2 colours.
Software:
Customised with settings both via the keyboard and through self-learning;
Possibility to store the data regarding the production of each model on a floppy disk.
Standard protection system on the machine, EC conformity declaration.
Hourly production: is estimated at 300 pcs/hr in 2 colors, 400 pcs/hr in 1 colour
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PAD PRINTING MACHINE GTO COLIBRI’ EVO
A structure entirely in aluminum alloy. Electro-pneumatic operation. Control panel with pieces-counter, automatic cycle program with introducible pauses, displays with self-diagnosis. Double-ink-loading program (this function enable a greater cover on the printing area), speed control of single movement through flow controls. This machine is the best choice to print small objects in 1 color. Technical Sheet:
Printing color 1
Steel plate size 100 x 165 mm
Max printing area 60 x 60 mm
Closed ink tray Ø 70mm
Print speed 3000 cycles./hr
Maximum print thrust 400 N
Power 220 volt
Air pressure supply
6 bar
Dimension 54 x 46 x 24 cm.
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Automated Equipment
Various types and sizes of syringe barrels are decorated at high speed and with precision using fully automated rotary pad printing systems.
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The result of years of research and experience in the field of pad printing, this machine is able to print from 1 to 5 colours. Computerised electronic control with 4 axes, movements by means of motors and ball screws. Independent horizontal strokes of pads and sealed ink cups (or open plate-holding inktray) and vertical strokes of pads and piece-holder axes. The machine is designed for a wide variety of accessories giving very great control and for maximum printing precision, also over time. High productivity.
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The ball printing machine ATLAS is designed for the decoration of PVC toy-balls over 360° with different sizes ranging from Ø ±110 mm (Ø ±4,3") up to Ø ±250 mm (Ø ±10").
The output is about 500 balls per hour. Both hemispheres of the balls are printed sequentially by different print heads.
Note that the mentioned printing speed depends on a lot of parameters and are to be considered as an indication. This output refers to the largest ball format.
In principle the number of printing stations is unlimited but experience tells us that the maximum possible is 12, equal to 6 (= 4 + 2) colours at each hemisphere. The installation is designed to achieve an unequalled print quality.
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The ORION is designed to decorate Ø 28 mm bottle caps. Nevertheless, the concept is also suitable for other bottle cap sizes and/or cap shapes.
The standard caps of Ø 28 mm will have a max. output of ± 70 000 caps per hour in full colour. Each colour has its separate printing station and is designed to achieve an unequalled print quality. A varnish layer printing station can also be built in.
The main features of the ORION are fully automatic loading and ejection, surface pre-treatment, drying stations between the UV-printing stations.
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This is one of the latest developments in the field of decoration on glass, china and ceramics (glazed and/or non-glazed) built for printing large series with a diameter up to 320 mm.
The GALAXY is a fully automatic printing machine, with conveyor & loading, optical recognition and positioning of the objects, backstamp unit, heated and closed ink cup(s), automatic ejection, automatic colour registration, up to 12-colour printing and automatic take-up of the decoration. Changing over between series happens very quick and easy.
Thanks to the concept delivering a perfect registration and to use of thermoplastic ink, this printing machine reaches a resolution of 200 lpi.
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Unique direct printing technology with solvent, UV or water-based inks designed for small, medium and large series. This modular machine is extensible from 1 up to any number of colours with varnish.
Applications:
- Printing on soft or hard PVC or ABS profiles or sheets with minimal thickness of 1 mm and standard maximum printing width of 540 mm
- Image repetition of 746 mm (decor cylinder with diameter of 237,5 mm)
- Machine can be placed in-line into the production process directly after extrusion or be operated as stand-alone to print onto profiles, sheets or edges of any length
Quality:
- Complex designs possible like marble or wood structure imitation
- Output speed ranges from 5 to 30 m/minute
- Highly scratch, UV and weather resistance of the prints (inside and outside use)
- User-friendly and flexible operation resulting in quick design changeover (patented)
Features:
- Engraved design cylinder based on sleeve technology (patented)
- Closed inking chamber (patented)
- Rubber transfer cylinder based on sleeve technology (patented)
- Integrated cleaning of the transfer cylinder (patented)
- Accurate design regeneration using synchronised print heads
- Optional external speed control (following the production line)
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Our latest concept in pad printing machine design is where the
customer’s requirements are converted into a product that totally
meets their printing needs. During the design and development of
these machines, attention is given to the smallest of detail to
ultimately provide a machine with a very high operating flexibility,
and which is still operator and maintenance friendly. At the heart of
the entire new generation SL-pad printing machines is the use of the
latest technologies.
The machine is fitted with a free programmable PLC, which gives
the control advantages detailed below.
- Individual print job programs and parameters are stored in
memory and can be recalled at the press of a button. This
gives ease of machine set up and a reduction in both set up
and down times giving increases in both production and profit.
- The parameters once set, can be locked by an access code
to prevent alterations by unauthorized personnel.
- Operating control by visual touch screen panel.
- Machine self-diagnostic check
- Machine can be used as a stand alone or integrated into an automated system.
Machine movement is provided by two, frequency controlled electric motors. These drive the pad stroke and
printing plate movement, and by using the electric drive coupled to the controllability of the PLC, the following
printing advantages becomes available.
- Speed and movement can by finally adjusted to give a smooth printing action with guaranteed print quality.
- Having an electric drive the machines dies not suffer from air pressure fluctuations, the result being you
get better and more constant print quality.
- Low running costs, which increases your company’s competitiveness.
- Increased printing force allows you to optimize your printing operations by allowing you to use pads that
are larger, harder and with steeper sides.
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Serie LOGICA is a range of machinery studied and realized to simplify the pad printing process.
Their technological contents, as the CN electric operation, make these machines versatile and useful for any needs.
Serie LOGICA is splitted in 2 lines dedicated to different exigencies:
HIGHSPEED LINE main characteristics are high working cycles on small/medium size objects and an easy setting to be transformed in a real pad printing plant.
With HIGHSPEED LINE, TOSH improves the pad printing application opportunity even on applications where pad printing was excluded by machines technical limits.
FLEXIBLE LINE, developed for multicolour print on medium/big size objects (till 10 in a single cycle), distinguish itself with a great operative flexibility that mix very fast production changes with high production cadences.
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This machine has been designed for print sizes from 80 mm, with 90 mm Øeter sealed ink cup, one colour, for bench use or with base. Up to 7 electronically controlled speeds; with microprocessor-controlled pneumatic movement, manually adjustable vertical stroke. High productivity.
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Suitable for non-deforming materials especially for uneven printing surface, such as computer keys, stationery, golf ball, etc.
Specification
1. Micro-computer control, with single/automatic operation, printing quantity / printing & flooding
times setting, light/beeper indication.
2. X / Y table left-right & up-down adjustment
3. Tampon pad / Doctor blade pressure adjustment.
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Pad printing is an indirect gravure printing process. The copy or image is etched into a steel plate called a cliche. The cliche is inked and then cleaned with a doctor blade. This leaves the ink in the etched areas only. A flexible silicone pad picks up the image from the cliche and then transfers the image to the product.THIS SYSTEM is adaptable to a variety of shapes and contours on parts with a variation in the surface, yet fine detail and precise copy can be achieved. Two color process is obtained with exact registration. Pad Printing is ideal for decorating toys, plastic housewares, and injected mold components.
This technology also lends itself to marking electronic components such as resistors, canisters, and connectors. Any part, plastic, ceramic, or metal can be production marked by this process. The equipment can be semi or fully automated, yet remains a low capital expenditure.
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"HSC" High Speed Circular - Your round parts deserve ... our all-AROUND-printing
* The fastest 1-colour printing machine in the world
* 1-colour printing with flawless finest texts and graphics on the circumference
* Extreme output of 20.- 40.000 parts / h, 1-colour
* Cylindrical parts with a diameter of 2 mm - 30 mm
nnovation & Know-how - resulting in an unbeatable combination from TAMPOPRINT® AG: A completely new rotary tampon printing process (patent pending /
DGM - German Utility Patent) with endless flow printing principle, with an exceeding output of 20.- 40.000 parts/h, printed in 1 colour with flawless finest texts and graphics on the circumference.
Basically: The smaller the diameter the higher the output / h. Cylindrical parts with a diameter of 2 mm -
30 mm. Thanks to the modular machine concept of the H·S·C"-High Speed Circular many different products can be decorated with the all-around-printing.
The "H·S·C"-High Speed Circular will be presented to the world public for the first time at the "Fakuma 2008" in Friedrichshafen (Lake Constance) / Germany,
Hall A1, Stand 1302 from October 14-18, 2008, where it can be seen in production.
Application examples:
Dialysis test tubes, syringes, refills for ballpoint pens
Ballpoint pen tubes, batteries, fiber pencil tubes
Tablet boxes, glass tubes, vials
Ink cartridges, tubes, safety fuses
Small aluminium boxes for tablets, tablet tubes
Cylinder made of plastics / metal
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APL MPP-1 (Manual Pad Printing Machine)
- All operations are by one Handle.
- High quality Printing.
- Easy setting and operations.
- Any type of object can be print.
- High output
- No Power and Air Compressor required
- Very low investment
- Suitable for in house and Job work printing
- Max. print area 75mm x 75mm
- Special size can be made on order
APL MPP 1 is a Manual Pad Printing Machine. This machine is operated with one handle, so many type of Jobs can print on this machine like Electronic, Auto, Electrical, Glass, Ceramics, Wood, Metal , Gift, Novelties, Pens, Rubber etc. The main advantage of this machine is it can print up to 800 impression per hour (Depend the size of jobs), And it is manually operate, No electric and air consumption required and easily carry to another place.
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Aero 60 Single-Color Pad Printer
The Aero 60 from Trans Tech is an electro-pneumatically driven, table-top pad printer that hits the target for operations seeking a machine with high value performance on lower-volume, single-color applications. The design and operating features make this an ideal choice for manual jobs where quick changeovers of artwork and fixture are required. It comes equipped with our patented SpaceFrame and ExpressLiner system.
Main Features & Benefits:
Compact, efficient profile: Its minimal footprint and lightweight profile make the Aero 60 an easy unit to install, move, and ship. It can be easily mounted to any stable base or workbench or relocated for an alternate application.
Modular control and machine design: With the simplicity of its modular design, plug-and-play accessories make the Aero 60 both functional and flexible. Plus, with its standard interface control, it can easily be configured into multi-printer systems.
SpaceFrame and ExpressLiner advantages: Designed to use the popular SpaceFrame & ExpressLiner ink cup system, operating the Aero 60 improves production efficiency by enabling faster set-ups and changeovers on multiple short-run pad printing jobs.
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The 990 Series modular approach is designed to offer tremendous printing flexibility and profitability.
Easily converts from Pad to Cylindrical printer
Patented automatic inking system ensures consistent print results and higher production rates
Micro-adjustments for precise print registration & multi-color capabilities
Largest printable area in its class
Compact, countertop operation
Optional cabinet/stand available
The 990 Series is designed to both Pad Print and Cylindrical Screen Print. From one modular base, you will enjoy two profitable technologies! Whether you print one dozen or a hundred dozen, this system will allow you to be profitable even in short to medium run projects.
From the moment you pull the handle and print your first print, you will appreciate our unrivaled engineering and attention to detail. This system is designed to provide unsurpassed value for many years.
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Teca-Print Custom Pad Printing Systems
TPM 160 Modular Pad Printing System
Multiple Pad Printing Machine System
with Rotary Table
Multi-colour Pad Printing Machine System
with Transfert Carré
Pad Printing System
with integrated robot
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MP 12
Multi-purpose automatic machine designed to meet a large number and variety of demands from tube-makers. Suitable for “off-line” installation.
Standard technical characteristics
* 12-station rotating turret with indexing movement mounted on a base frame suitable for installation of a selection of accessories;
* control of all machine functions and accessories installed, by a Personal Computer with digital control CANbus;
* speed variator with 3-phase motor and electronic control of number of revolutions by means of an inverter;
* microprocessor complete with tube-detecting photocell and fault indicator, controls the various functions of the machines as well as of the accessories that can be selected from the following list. It is necessary to bear in mind that it is not possible to exceed the 12 stations currently available on the machine.
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More than 1000 standard tampons in 4 silicon materials.
5 standard models in shore A, delivery from stock made by TAMPOPRINT AG-
the original, world wide the highest tampon quality.
For “open”, “hermetic” and “rotary” tampon printing systems.
Further shore A and respectively shore 00 models as well as super dry silicon material and tampon forms available at any time as desired.
Tests and consulting will be made in our technology department.
Decades of experience will be at your disposal.
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Compact, electro-pneumatic pad printing machine:
- 2 - 4 closed ink cups (Ø 90, Ø 130 or Ø 160 or mixed)
- Pad cleaning
- PLC controlled
- Operated by touch screen panel
- Executed with 1 jig on a XY table on one position
- Executed with rotary table for two or four positions for automation with pretreatment, end-drying or ejection of the objects.
Direct connection of the table and/or jig to the machine without the need for additional wiring. When the option is connected and the machine is restarted, the new additional features are automatically enabled by the software.
The jig and rotary table are designed in this way that they allow the customer to control different types of jigs flexibly, without the need for reprogramming or rewiring the machine.
The rotary table option module is designed to make it easy for the operator to handle the products during the printing process.
The jig option module can control 2 cylinders (with end detections): one vacuum unit or product clamp and one part detection. The functionality of this can be fully programmed by the customer through an easy to use graphical interface.
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