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There is a clear trend towards automations, and additionally beside of the successful standards even to customized system solutions for the special demands of our customers from all over the world. The export share is over 60%. High-precision marking, often combined with the European hygiene standards as it is often the case in the pharmaceutical supply industry, are the key tasks for the tampon printing at TAMPOPRINT AG.
The ALFALAS laser systems are a complement to the tampon printing and one cannot imagine the modern marking processes without them. Whether day and night design in the automotive or telecommunication industries, wood grain design or marking of spare parts. There are often machine lines which represent a symbiosis of both marking technologies.
The perishability of the modern industrial design and individually adapted workpieces require a just-in-time production with a low number of pieces and this will well accommodate the laser marking.
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Compact, electro-pneumatic pad printing machine:
- 2 - 4 closed ink cups (Ø 90, Ø 130 or Ø 160 or mixed)
- Pad cleaning
- PLC controlled
- Operated by touch screen panel
- Executed with 1 jig on a XY table on one position
- Executed with rotary table for two or four positions for automation with pretreatment, end-drying or ejection of the objects.
Direct connection of the table and/or jig to the machine without the need for additional wiring. When the option is connected and the machine is restarted, the new additional features are automatically enabled by the software.
The jig and rotary table are designed in this way that they allow the customer to control different types of jigs flexibly, without the need for reprogramming or rewiring the machine.
The rotary table option module is designed to make it easy for the operator to handle the products during the printing process.
The jig option module can control 2 cylinders (with end detections): one vacuum unit or product clamp and one part detection. The functionality of this can be fully programmed by the customer through an easy to use graphical interface.
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Pad printing is an indirect gravure printing process. The copy or image is etched into a steel plate called a cliche. The cliche is inked and then cleaned with a doctor blade. This leaves the ink in the etched areas only. A flexible silicone pad picks up the image from the cliche and then transfers the image to the product.THIS SYSTEM is adaptable to a variety of shapes and contours on parts with a variation in the surface, yet fine detail and precise copy can be achieved. Two color process is obtained with exact registration. Pad Printing is ideal for decorating toys, plastic housewares, and injected mold components.
This technology also lends itself to marking electronic components such as resistors, canisters, and connectors. Any part, plastic, ceramic, or metal can be production marked by this process. The equipment can be semi or fully automated, yet remains a low capital expenditure.
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"HSC" High Speed Circular - Your round parts deserve ... our all-AROUND-printing
* The fastest 1-colour printing machine in the world
* 1-colour printing with flawless finest texts and graphics on the circumference
* Extreme output of 20.- 40.000 parts / h, 1-colour
* Cylindrical parts with a diameter of 2 mm - 30 mm
nnovation & Know-how - resulting in an unbeatable combination from TAMPOPRINT® AG: A completely new rotary tampon printing process (patent pending /
DGM - German Utility Patent) with endless flow printing principle, with an exceeding output of 20.- 40.000 parts/h, printed in 1 colour with flawless finest texts and graphics on the circumference.
Basically: The smaller the diameter the higher the output / h. Cylindrical parts with a diameter of 2 mm -
30 mm. Thanks to the modular machine concept of the H·S·C"-High Speed Circular many different products can be decorated with the all-around-printing.
The "H·S·C"-High Speed Circular will be presented to the world public for the first time at the "Fakuma 2008" in Friedrichshafen (Lake Constance) / Germany,
Hall A1, Stand 1302 from October 14-18, 2008, where it can be seen in production.
Application examples:
Dialysis test tubes, syringes, refills for ballpoint pens
Ballpoint pen tubes, batteries, fiber pencil tubes
Tablet boxes, glass tubes, vials
Ink cartridges, tubes, safety fuses
Small aluminium boxes for tablets, tablet tubes
Cylinder made of plastics / metal
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One Colour Sealed cup pad printer
Specifications©U
PM1-100T
1.Max. steel plate: 100 ¡Á200mm£»
2.Ink cup size: §¶90mm£»
3.Max. printing area :80¡Á85 mm £»
4.Printable color quantity:1£»
5.Max. printing speed: 1300 pcs/hr¡£
PM1-150T
1.Max. plate size: 100¡Á250mm;
2.Ink cup disameter: §¶90mm;
3.Max. printing area: 80¡Á130mm;
4.Max. printing speed: 1000pcs/hr;
5.Printable color quantity:1;
PM1-200T
1..Max. plate size: 100¡Á300mm;
2.Ink cup disameter: §¶90mm;
3.Max. printing area: 80¡Á170mm;
4.Max. printing speed: 1000pcs/hr;
5.Printable color quantity:1.
PM1-250T
1..Max. plate size: 150¡Á350mm;
2.Ink cup disameter: §¶140mm;
3.Max. printing area: 130¡Á220mm;
4.Max. printing speed: 700pcs/hr;
5.Printable color quantity:1.
Advantages©U
1.Each function controlled by microprocessor ;
2.Five-digit auto counter built-in;
3.Hight quality coin aluminium make structure solid and weight light;
4.Ink cup is used for ink covering,save ink and protect environment clean ;
5.The viscosity of ink is stable printing quality is easily guaranteed;
6.Independent pad up/down stroke and speed adjustment;
8.Printing speed adjustable to fulfil various requirements;
9."Inking twice,printing once"for thick ink film;
10.Able to sweep forward/backward without lowering pad to avoid ink drying at intervals.
Machine Fittings©U
1. Thick steel plate one pcs,
2. One pad
3. One sealed cup
4. One tool box.
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MORLOCK offers a variety of standard pad shapes. All pads are manufactured using our state-of-the-art computer-controlled system. The use of exclusive, high-quality silicon material and continuous quality control in our laboratory ensure the high standard of our pads.
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General description
With over 20 years experience in laser marking, CMS is your best choice for fully integrated 4th generation PCB (Printed Circuit Board) laser marking systems.
All of our systems utilize high speed galvo steered lasers to mark any combination of:
- IDM Square matrix codes
- Rectangular matrix codes
- ECC 200 2D matrix codes
- UPS, 2 of 5, 3 of 9, 128 and EAN linear barcodes
- OCR Machine-Readable Text
- Alphanumeric Text with various fonts
- Graphics and logos
Our systems can be stand alone or can be integrated into your already automated production line. Systems can be designed to use automatic stackers, flippers, or any other kind of part handling system. See the PCB Marking system detail page for more features!
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Function
The unit consists of a servo driven X/Y axle, a rotating application head and a conveyor with positioning mechanism to pick up and place the PCBs. The PCB is transferred by the conveyor into the application area. The X/Y axle moves the application head to the printer, a label is taken and then applied to the PCB. After the application process the PCB is released and then transferred to the following unit.
Special features
- PC controlled unit
- User guidance
- Print control possible after printing or after application
- High performance servo drive
- Rotating applicator head
- Printer slides out for easy maintenance
- Barcodes and data-matrix labels
- Programmable Z-axis
- 2 Thermal transfer printers
- ASYS label software for creating labels
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DMx AutoID+
DMx AutoID+ is a fast, high-performance symbology reader designed for a variety of two-dimensional (2-D) codes, one-dimensional (1-D) bar codes and optical character recognition (OCR). It has an in-line verification option for all Data Matrix symbols, permitting real-time analysis of key marking parameters for every Data Matrix symbol.
Extensive I/O interface options, transmission speeds and a rich set of programmable features can be configured to address any data collection application.
Main Features:
Easy to install and operate
Up to 1800 reads per minute in high-resolution mode
Supports four cameras individually
Real time in-line verification of Data Matrix symbols
Ability to accept a variety of marking techniques and to read damaged and low-contrast codes
Typical Applications
Parts traceability
OCR
Electronic component identification
Aerospace part identification (ATA Spec 2000)
Pharmaceutical label verification (FDA)
Quality program/ISO 9000 verification
Work-in-process tracking
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1 D and 2 D high-density code reader
The CDD type portable reader can read bi-dimensional codes (2 D code) that have been directly marked on metal or bar code (1 D code) printed on labels.
Very fast, the reader has a high reliability reading, no matter the marking technique nor the surface/material.
The portable vision system is an efficient tool to help companies' approaches concerning the traceability, quality control, prevention and security, production follow-up.
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The central unit MV5 ZE 101 was specially designed for the integration of marking units. Its extremely compact body is especially used for the installation as a front or back installation. It takes place in switchboards as well as on mounting plates. A direct connection to a a production line is given by type of protection IP54.
The MV5 ZE 101 works with a powerful processor and can be operated by an integrated display and an attached keyboard absolutely independend. A connection by INTERBUS or PROFIBUS is possible!
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Electronic controller mod. MILLENNIUM
Reggiana Macchine Utensili has developed its own software and stepping motors control, this gives the maximum flexibility, able to suit all customers needs.
Studied for Industrial applications, complete with double row back-lighted display, allows communication:
with PC,
through RS232 / RS485,
from/to PLC,
I/O signals,
from Bar Code readers,
TXT files.
Programmable with the PC specific software or able to automatically load and run different programs without being connected to a PC, can manage all following functions:
1000 programs in memory,
texts in line, angular, mirror,
arc-texts,
serial numbers,
batches of production,
time and date,
working shifts,
customized codes,
preview, diagnostic and many more.
The excellent management of the mechanical movements allows marking:
logos,
2D Matrix and OCR codes,
fonts per dots 5x7 and 11x16,
continuous line fonts.
Low maintenance and reliable, the electronic controller MILLENNIUM is complete with all above features and can be easily connected to all accessories available, rotary and vertical automated axis, nameplate automatic loader and many others even tailored on request.
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Programmable electronic controller mod. BRAIN
Reggiana Macchine Utensili has developed its own software and stepping motors control, this gives the maximum flexibility, able to suit all customers needs.
Suitable for both air assisted and electromagnetic marking heads, available as top bench or portable system with rechargeable battery.
With membrane keyboard and graphic display, allows communication:
with PC direct and wireless,
through RS232 / RS485,
from/to PLC,
I/O signals,
from Bar Code readers,
TXT files,
integrated floppy disk port.
Easy to program and friendly use, BRAIN can manage all following functions:
1000 programs in memory,
texts in line, angular, mirror,
arc-texts,
serial numbers,
batches of production,
time and date,
working shifts,
customized codes,
preview, diagnostic and many more.
The excellent management of the mechanical movements allows marking:
logos,
2D Matrix and OCR codes,
fonts per dots 5x7 and 11x16,
continuous line fonts.
Low maintenance and reliable, the programmable electronic controller BRAIN is complete with all above features, includes JOG function and can be easily connected to all accessories available, rotary and vertical automated axis, nameplate automatic loader and many others even tailored on request.
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Line of assembly of limp of cellular culture
This line of assembly is articulated around an intelligent transport system made up of shuttles on monorail in closed loop. The prints of the shuttles receive the products to be assembled. The shuttles stop at each station described hereafter, where the various stages of assembly are carried out:
1. Deposit bases by a robot
2. Treatment of the bottom of the base
3. Deposit lids on the bases
4. Welding ultrasound of the lid on its basis
5. Leak test of the bottles
6. Clipsage of the cap on the neck of the bottle
7. Ejection of the bad bottles
8. Plugging of the graduation
9. Transfer of the bottles on a conveyer of exit
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The Model 5200 Corner-Wrap Label Printer-Applicator with optional RFID encoding
Weber's Model 5200 Corner-Wrap label printer-applicator combines high-quality label printing with a specially designed label applicator that affixes a single label around the corner of a carton as it travels via conveyor line.
In addition to offering a selection of high-quality label print engines that addresses various print speeds and resolutions, the Corner-Wrap system is available with optional RFID print-encode engines from Zebra Technologies that will satisfy the emerging requirements of today’s supply chain.
Standard thermal/thermal-transfer print engines produce text, bar codes and graphic images at 203- or 300-dpi. The RFID models combine those capabilities with the encoding and verification of RFID inlays to meet the specifications of EPC Gen 1 and 2.
Engineered, manufactured and available only from Weber, the unit prints (or prints and encodes) labels in a next-out mode, automatically removes them from their liner, and retains them by vacuum on a swing arm-mounted tamp pad. As a carton approaches, the tamp pad applies the label to its front panel, then swings around the corner and wipes the remaining portion of the label on its adjacent side.
The Corner-Wrap system handles labels up to 4 inches wide and 12 inches in length, and will print and apply labels to a maximum of 15 cartons per minute delivered at least 24 inches apart at a top conveyor speed of 60 feet per minute.
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Whether you need a thermal-transfer printer for low-volume labeling or a non-contact, high-speed printer-applicator that fits on your production line, Weber has the solution to your labeling requirements.
Label Printer-Applicators
These sturdy, self-contained units combine a high-density thermal/thermal-transfer label printer with an automatic label applicator to simultaneously print and apply pressure-sensitive labels to the tops, bottoms or sides of products right along the conveyor line. Units also are available to satisfy the requirements of RFID encoding, printing and application.
Label Applicators
Weber also offers a complete line of automatic label applicators, which rapidly apply preprinted pressure-sensitive labels to all types of products and cartons. We also provide systems that encode and apply RFID smart labels.
Label Printers
Weber's broad line of label printing solutions utilizes the foremost printing technologies to simplify on-site, industrial labeling. Our selection of thermal-transfer and direct-thermal systems offers label printing solutions for virtually any application, including RFID encode and print needs.
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The MicroCoat is a different type of stock lubrication system that lets metal stampers apply the perfect amount of oil for each job.
Contact lubrication systems like pads and rollers can be difficult to regulate, are easily contaminated, and often require significant maintenance.
In contrast, the MicroCoat is a non-contact system that applies oil as a fine, consistent film that provides complete coverage using much less oil.
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MicroCoat® Lubrication Systems
The MicroCoat is a different type of stock lubrication system that lets metal stampers apply the perfect amount of oil for each job.
Contact lubrication systems like pads and rollers can be difficult to regulate, are easily contaminated, and often require significant maintenance.
In contrast, the MicroCoat is a non-contact system that applies oil as a fine, consistent film that provides complete coverage using much less oil.
* Prevent tool damage
* Extend tool life up to 300%
* Cut oil use an average of 70% or more
* Increase press speed
* Eliminate pressroom mist and puddles
* Reduce VOC's
* Reduce or eliminate parts washing
* Reduce hazardous waste and disposal costs
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