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There is a clear trend towards automations, and additionally beside of the successful standards even to customized system solutions for the special demands of our customers from all over the world. The export share is over 60%. High-precision marking, often combined with the European hygiene standards as it is often the case in the pharmaceutical supply industry, are the key tasks for the tampon printing at TAMPOPRINT AG.
The ALFALAS laser systems are a complement to the tampon printing and one cannot imagine the modern marking processes without them. Whether day and night design in the automotive or telecommunication industries, wood grain design or marking of spare parts. There are often machine lines which represent a symbiosis of both marking technologies.
The perishability of the modern industrial design and individually adapted workpieces require a just-in-time production with a low number of pieces and this will well accommodate the laser marking.
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"HSC" High Speed Circular - Your round parts deserve ... our all-AROUND-printing
* The fastest 1-colour printing machine in the world
* 1-colour printing with flawless finest texts and graphics on the circumference
* Extreme output of 20.- 40.000 parts / h, 1-colour
* Cylindrical parts with a diameter of 2 mm - 30 mm
nnovation & Know-how - resulting in an unbeatable combination from TAMPOPRINT® AG: A completely new rotary tampon printing process (patent pending /
DGM - German Utility Patent) with endless flow printing principle, with an exceeding output of 20.- 40.000 parts/h, printed in 1 colour with flawless finest texts and graphics on the circumference.
Basically: The smaller the diameter the higher the output / h. Cylindrical parts with a diameter of 2 mm -
30 mm. Thanks to the modular machine concept of the H·S·C"-High Speed Circular many different products can be decorated with the all-around-printing.
The "H·S·C"-High Speed Circular will be presented to the world public for the first time at the "Fakuma 2008" in Friedrichshafen (Lake Constance) / Germany,
Hall A1, Stand 1302 from October 14-18, 2008, where it can be seen in production.
Application examples:
Dialysis test tubes, syringes, refills for ballpoint pens
Ballpoint pen tubes, batteries, fiber pencil tubes
Tablet boxes, glass tubes, vials
Ink cartridges, tubes, safety fuses
Small aluminium boxes for tablets, tablet tubes
Cylinder made of plastics / metal
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One Colour Sealed cup pad printer
Specifications©U
PM1-100T
1.Max. steel plate: 100 ¡Á200mm£»
2.Ink cup size: §¶90mm£»
3.Max. printing area :80¡Á85 mm £»
4.Printable color quantity:1£»
5.Max. printing speed: 1300 pcs/hr¡£
PM1-150T
1.Max. plate size: 100¡Á250mm;
2.Ink cup disameter: §¶90mm;
3.Max. printing area: 80¡Á130mm;
4.Max. printing speed: 1000pcs/hr;
5.Printable color quantity:1;
PM1-200T
1..Max. plate size: 100¡Á300mm;
2.Ink cup disameter: §¶90mm;
3.Max. printing area: 80¡Á170mm;
4.Max. printing speed: 1000pcs/hr;
5.Printable color quantity:1.
PM1-250T
1..Max. plate size: 150¡Á350mm;
2.Ink cup disameter: §¶140mm;
3.Max. printing area: 130¡Á220mm;
4.Max. printing speed: 700pcs/hr;
5.Printable color quantity:1.
Advantages©U
1.Each function controlled by microprocessor ;
2.Five-digit auto counter built-in;
3.Hight quality coin aluminium make structure solid and weight light;
4.Ink cup is used for ink covering,save ink and protect environment clean ;
5.The viscosity of ink is stable printing quality is easily guaranteed;
6.Independent pad up/down stroke and speed adjustment;
8.Printing speed adjustable to fulfil various requirements;
9."Inking twice,printing once"for thick ink film;
10.Able to sweep forward/backward without lowering pad to avoid ink drying at intervals.
Machine Fittings©U
1. Thick steel plate one pcs,
2. One pad
3. One sealed cup
4. One tool box.
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MORLOCK offers a variety of standard pad shapes. All pads are manufactured using our state-of-the-art computer-controlled system. The use of exclusive, high-quality silicon material and continuous quality control in our laboratory ensure the high standard of our pads.
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Compact, electro-pneumatic pad printing machine:
- 2 - 4 closed ink cups (Ø 90, Ø 130 or Ø 160 or mixed)
- Pad cleaning
- PLC controlled
- Operated by touch screen panel
- Executed with 1 jig on a XY table on one position
- Executed with rotary table for two or four positions for automation with pretreatment, end-drying or ejection of the objects.
Direct connection of the table and/or jig to the machine without the need for additional wiring. When the option is connected and the machine is restarted, the new additional features are automatically enabled by the software.
The jig and rotary table are designed in this way that they allow the customer to control different types of jigs flexibly, without the need for reprogramming or rewiring the machine.
The rotary table option module is designed to make it easy for the operator to handle the products during the printing process.
The jig option module can control 2 cylinders (with end detections): one vacuum unit or product clamp and one part detection. The functionality of this can be fully programmed by the customer through an easy to use graphical interface.
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Pad printing is an indirect gravure printing process. The copy or image is etched into a steel plate called a cliche. The cliche is inked and then cleaned with a doctor blade. This leaves the ink in the etched areas only. A flexible silicone pad picks up the image from the cliche and then transfers the image to the product.THIS SYSTEM is adaptable to a variety of shapes and contours on parts with a variation in the surface, yet fine detail and precise copy can be achieved. Two color process is obtained with exact registration. Pad Printing is ideal for decorating toys, plastic housewares, and injected mold components.
This technology also lends itself to marking electronic components such as resistors, canisters, and connectors. Any part, plastic, ceramic, or metal can be production marked by this process. The equipment can be semi or fully automated, yet remains a low capital expenditure.
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MAP Automatic marking, punching, shearing line for metal profiles - flat bars - angle sections - I - U - H- UPAF, etc.
MAP range: MAP 160 MAP 300 MAP 450
Universal, powerful and high-speed machines
MAP 160, 300 and 450 machines are flexible marking, punching, shearing systems for metal profiles, etc., designed to switch easily from angle sections to flat bars, or to I - U - H profiles.
The modular design makes it possible to adjust equipment capacities to user requirements at the lowest cost.
Access to tools, punches and dies, is easy and makes it possible to switch production quickly.
The MAP series punching-shearing lines are the only machines on the market performing in a single pass all operations normally carried out on beams:
- easy programming
- fast and precise
- flange and web punching in a single pass
- easy and quick machine adjustment.
These machines are especially suited to steel structure construction.
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CNC complete line automatic solution for punching, marking and shearing of medium and large size angles. Thanks to its great design and excellent finishing, ALPS will allow you to produce a great range of pieces at a low cost at with an excellent quality. The great flexibility of the ALPS allows processing plates and even plates.
Thanks to the available options that Geka offers, ALPS line can be customized for ever customer depending on its specific needs.
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C2PL range offers a full CNC automatic line for punching and shearing angles for an excellent price quality balance. It is a Geka exclusive solution being the first step into the CNC lines withy an excellent value for money.
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TECHNICAL FEATURES AND STANDARD EQUIPMENT:
The APS is the perfect line to have a quick punching and cutting activities for profiles from 30x30 to 160x160x19 mm equipped by:
- A strong main body welded.
- Feeding system equipped by rollers driven by Brushless motor
- Separate Encoder for the feeding lenght management
- N. 2 punching units of 80 Tons, with axes driven.
- N. 1 cutting unit for profiles
- With standard equipment you can fit punches and dies from 5 mm up to 32 mm.
- Feeding units 6 meters
- CNC system for axes X, Y e Z management and punching cutting activities
- Pieces counter
- Set up for a different length, holes numbers and coordinates
- Programs archive
- Display Diagnostic System
- Hydraulic control unit complete with oil.
- CE certificate of conformity
SOFTWARE:
The APS is equipped with the latest generation of software. The program can work with the pieces saved in a data base and also enables designs of several pieces in one, nesting different parts in a sequence optimising the smallest amount of wasted material.
A DXF or DSTV converter is also available as option having the possibility to import and convert these files.
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ALFA range is designed for automatically punching, marking and shearing of profiles. Therefore, the final part is obtained in a whole and single process increasing the efficiency and erasing loss of time.
Automatic line CNC controlled for punching, marking and shearing profiles. This solution is ideal for metallic constructors. The bars (flat bars up to 500x400 mm, and angles up to 150x150x15 mm) up to 12 m long are pushed and clamped by a carriage. Material is always guided by lateral roller against line reference.
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CNC line to fulfil the punching, marking and shearing of medium sized angles. Fully controlled by CNC, SPS will allow you processing large amount of angles in an easy, efficient and precise way. Thanks to the available options that Geka offers, SPS line can be customized for each customer depending on its specific needs.
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VP Marking, punching, drilling and shearing line for angle sections
VP range: VP 150 VP 160 VP 180 VP 200 VP 206 S VP250 - D
VP machines cover all machining operations: marking, punching, drilling and shearing.
The high-pressure system (400 bars) reduces production times and currently makes it possible to attain production rates of more than 1,000 operations per hour. Punching machines incorporate NC backmarking. The number (2 to 6) of punching units and the related power (50 to 93 tons) vary according to the size of the angle sections to work and the number of different diameters in each flange. The single-cut type shear (from 160 to 500 tons) prevents loss of metal and distortion. Blades do not need to be changed.
Highly appreciated by manufacturers of transmission towers and electrical steel towers, the automatic VP marking, punching, drilling, shearing lines for angle sections are controlled by a single operator. Reliable and designed for highest productivity, various types of works may be programmed.
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MAG B : Drilling punching marking and plasma cutting machine for plates
MAG B range: MAG B 320-80, MAG B 320, MAG B 620, MAG B 1225
Efficient, easy to run and flexible machines for plates
Compact line for complete machining (drilling, punching, marking and plasma cutting) of middle and high thick plates in one handling
The purely software-based solution is a new approach in which a processor carries out all automation tasks within a single-processor mode. The PC software is used for processing PLC and NC tasks.
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These are the most modern, rapid and flexible CNC lines to punch angles. Their main features are: low-cost; easy installation; automatic feeding; easy programming; flexibility for small/medium size pieces; new productivity concept. Besides the punching and shearing stations, a daisy wheel marking unit and a multifunctions unit, that can be "dressed" with extremely useful optional equipments such as double punching, notching and marking tooling, are also available. Angles are fed by means of a carriage with pincher in order to guarantee precision in positioning and reduced scrap.
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FineMarker is the professional plasma system for marking, notching and punching. With the continuously variable marking current in the range between 4 and 25 ampere plates and profiles can be marked durably or temporarily. A water-cooled plasma torch ensures a long lifetime of consumables. Materials: mild steel, stainless steel, coated plates, even with oily or wet surface.
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Whether you need a thermal-transfer printer for low-volume labeling or a non-contact, high-speed printer-applicator that fits on your production line, Weber has the solution to your labeling requirements.
Label Printer-Applicators
These sturdy, self-contained units combine a high-density thermal/thermal-transfer label printer with an automatic label applicator to simultaneously print and apply pressure-sensitive labels to the tops, bottoms or sides of products right along the conveyor line. Units also are available to satisfy the requirements of RFID encoding, printing and application.
Label Applicators
Weber also offers a complete line of automatic label applicators, which rapidly apply preprinted pressure-sensitive labels to all types of products and cartons. We also provide systems that encode and apply RFID smart labels.
Label Printers
Weber's broad line of label printing solutions utilizes the foremost printing technologies to simplify on-site, industrial labeling. Our selection of thermal-transfer and direct-thermal systems offers label printing solutions for virtually any application, including RFID encode and print needs.
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The Model 5200 Corner-Wrap Label Printer-Applicator with optional RFID encoding
Weber's Model 5200 Corner-Wrap label printer-applicator combines high-quality label printing with a specially designed label applicator that affixes a single label around the corner of a carton as it travels via conveyor line.
In addition to offering a selection of high-quality label print engines that addresses various print speeds and resolutions, the Corner-Wrap system is available with optional RFID print-encode engines from Zebra Technologies that will satisfy the emerging requirements of today’s supply chain.
Standard thermal/thermal-transfer print engines produce text, bar codes and graphic images at 203- or 300-dpi. The RFID models combine those capabilities with the encoding and verification of RFID inlays to meet the specifications of EPC Gen 1 and 2.
Engineered, manufactured and available only from Weber, the unit prints (or prints and encodes) labels in a next-out mode, automatically removes them from their liner, and retains them by vacuum on a swing arm-mounted tamp pad. As a carton approaches, the tamp pad applies the label to its front panel, then swings around the corner and wipes the remaining portion of the label on its adjacent side.
The Corner-Wrap system handles labels up to 4 inches wide and 12 inches in length, and will print and apply labels to a maximum of 15 cartons per minute delivered at least 24 inches apart at a top conveyor speed of 60 feet per minute.
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Line of assembly of limp of cellular culture
This line of assembly is articulated around an intelligent transport system made up of shuttles on monorail in closed loop. The prints of the shuttles receive the products to be assembled. The shuttles stop at each station described hereafter, where the various stages of assembly are carried out:
1. Deposit bases by a robot
2. Treatment of the bottom of the base
3. Deposit lids on the bases
4. Welding ultrasound of the lid on its basis
5. Leak test of the bottles
6. Clipsage of the cap on the neck of the bottle
7. Ejection of the bad bottles
8. Plugging of the graduation
9. Transfer of the bottles on a conveyer of exit
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The MicroCoat is a different type of stock lubrication system that lets metal stampers apply the perfect amount of oil for each job.
Contact lubrication systems like pads and rollers can be difficult to regulate, are easily contaminated, and often require significant maintenance.
In contrast, the MicroCoat is a non-contact system that applies oil as a fine, consistent film that provides complete coverage using much less oil.
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MicroCoat® Lubrication Systems
The MicroCoat is a different type of stock lubrication system that lets metal stampers apply the perfect amount of oil for each job.
Contact lubrication systems like pads and rollers can be difficult to regulate, are easily contaminated, and often require significant maintenance.
In contrast, the MicroCoat is a non-contact system that applies oil as a fine, consistent film that provides complete coverage using much less oil.
* Prevent tool damage
* Extend tool life up to 300%
* Cut oil use an average of 70% or more
* Increase press speed
* Eliminate pressroom mist and puddles
* Reduce VOC's
* Reduce or eliminate parts washing
* Reduce hazardous waste and disposal costs
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