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Painting with liquid spray painting products offers a wide range of solutions, thanks to the countless cycles possible, the characteristics of the paint (solvent- or water-based, mono-component or bi-component etc.).
Pre-treatment is decided by the type of material and the state of the surface, associated with cycles of series application (typically application of bases/primers + enamels and/or final protective coat).
According to the piece, the anti-corrosion or aesthetic finish aspects are privileged.
In general, solvent-based painting products require simpler treatment cycles compared to water-soluble painting products. Continuous or cell plants can be distinguished, or static plants with floor conveyors.
PROS
- Excellent finish
- Possibility of manual application on large sized pieces
- Possibility of frequent changes of colour even on automatic continuous systems
- Possibility of numerous engineering solutions
CONS
- The presence of skilled operators is essential for manual application, especially for high quality finishes
- Complex automation
- Irrecoverable overspray
- Emission of solvents and abatement systems required
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Product Name : Automatic Spraying Machine
Features
1) When requested, the motion sequences, machine structure and workpiece size can be varied as desired.
2) An electrostatic spray gun is available to save paint (option).
3) Normal daily production rate is 20,000 pieces (based on workpiece length 300mm).
4) Employs Mitsubishi p.l.c. All control components meet the standards. Maintenance is not restricted by special components, for added convenience.
5) The drying system features double safety protections. Various overload protections are provided, protecting the machine from dangers such as insufficient running speed of motor, poor heat dissipation, and excessive temperature.
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We can install painting lines and machines that can be considered between series systems and big machines, in that field where little workshops do not have the necessary know-how and where big firms cannot be competitive. Right to give an answer to this kind of request we have taken the advice of high professional and long experienced technicians so to put our daily qualities of fore-treatment together with the following wished painting system.
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Industrial Paint Booth
Paint Mixing Laboratories
Model HELIA Industrie
Vertical ventilation system specific to the type of parts being treated and part-handling method used (overhead or ground-level)
* Installation on civil engineering structure or metal base
* Heated by diesel fuel or gas, according to the process
* Multiple combination implementations
* Wide variety of sizes
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Linha de Pintura - Pistol, Bicos and Capa for Airless Painting
To painting pistol airless PRO model gives Hasco, distributed peels CMV, possui quite slight anatômico format and e, sendo extremely confortável.
Possui corpo feito of forged aluminum and e projetada for trabalho com pressão of I tied 500 bar (7250 psi), podendo to be used inclusively member state aplicações of inks com high teor of solids (I tied 100%).
Bicos for painting airless gives Airlessco, model you REV-TIP, são reversíveis to facilitate to sua limpeza member state case of entupimento. Bicos you devem to be used I tied sofrerem um wears away (increase do orifice) of,002 polegadas ones.
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Líne de Pintura - Pumps Airless Painting
Ace painting pumps airless gives to Hasco são highly confiáveis, of high performance and com baixo custo of manutenção. Ace pumps foram projetadas to pump including inks com high teor of solids, I tied 100% free of reliable, sob severe ace mais condições.
Aplicações
- Naval Naval industry and construção
- Fabricação and manutenção of trens
- Offshore Industry
- Fabricação of containers
- Estrutural Aço and proteção against corrosão
- Revestimentos of tanks and tubulações
- Revestimento of proteção against fogo
- Industry of paper and celulose
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Features
3.000 m3/h per cell (standard 1 X 1).
10 models by assembly of cells: 3.000 to 30.000 m3/h.
Printing works, local painting (painting with solvents).
Filtration of gases, vapor, c.o.v.
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Of a length from 7 to 30 meters, the Europa tunnels for industry are among most economic and quietest of the world.
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Maximum Lazur
6 widths: 1500,2000,2500,3000,4000 and 5000.
2 heights: 2180 and 3120.
Protection of the operators against the effluents of painting, varnished.
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Of a length from 7 to 30 meters, the Europa tunnels for industry are among most economic and quietest of the world.
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CYCLOMATTM: Precise and control mixing of 2 components materials.
With CYCLOMATTM, the mixing process is mastered and guaranteed. All technical fluid and application characteristics are fully configurable. Once programmed, CYCLOMATTM will automatically handle all parameters.
All CYCLOMATTM functions are fully monitored by means of a user-friendly keyboard and screen with on-help finction : mixing ratio, mixed material consumption, pot-life and VOC emissions are displayed during production cycle.
Safe zone installation where applicable (Directive ATEX).
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Crescocito CCM 020
A modular low pressure colour changer for fixed and robot/reciprocator installations.
Internal designs for retention free inter face to fluid hoses and manifold. This reduced the time for cleaning and colour change. Very low usage of cleaning agents/solvents needed per cleaning.
All wetted parts made in high grade stainless steel for extended life time.
Compact design for easy installation.
Change of colour change valves without tools.
Suitable for all types of paint materials, from water based to solvent and UV materials.
Air valve with non-return valve.
Materials used in CCM 020:
Housing: Stainless Steel
Valves: Stainless Steel
Fittings: Stainless Steel
Sealings: Perflour rubber, Viton, PTFE
Number of colours: 2-12 with/without circulation
Max working pressure: 20 bar
Size of paint hoses: 4,6,8,9,10,12 mm
Size of pilot air hose: 6/4 mm
Part number: 330 000 004 (4 valves)
Approvals: CE, Atex
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PAINTING ROBOTS:
Six-axis EPX-series and PX-series “Expert Paint” robots are designed to optimize performance in industrial, automotive and aerospace coating and dispensing applications. They can be used for primer, base coat, finish coat, clear coat and spray dispensing, using water-based, solvent, powder, glaze, and glue/adhesive materials. Motoman paint robots feature a wide range of reaches (800 mm – 2900 mm) and payloads (3 kg – 20 kg). A variety of wrist types (standard, Lemma, 3-roll and hollow) are available, depending on the robot model and application.
Motoman EPX- and PX-series robots can efficiently coat intricate parts with recesses, curved surfaces, and picture frame-like shapes. Using a complex spray path, the robot can spray different areas of the part to various film thicknesses – without runs or sags.
Motoman offers a variety of fully integrated spray gun options for these different wrist types, including air spray, electrostatic and bell applications. As an option, Motoman offers a built-in (external axis) servo motor that can be used to drive gear pumps which are used for closed-loop fluid control).
All of the Motoman EPX-series and PX-series robots feature a Factory Mutual (FM) Class 1 Division 1 explosion-proof rating.
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GR-530G
Ther robot is complete of carousel with two or three arms, ideal for the painting of chairs, with a middle production of 150 pieces/hour.
The carousel provides their positioning in the frontal part for the workmanship.
The programming is effected by direct self-learning.
The simple and economic solution of the carousel avoids to the customer the construction of expensive plants of transport and besides only one operator is enough for loading and unloading of the pieces.
Also when the production doesn't foresee great series of pieces, the robot with the carousel becomes an optimal solution.
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GR 630ST
Anthropomorphous Robot standard version with six degrees of liberty, suitable for painting in line, where exist air or floor conveyor systems, or in absence of handling and limited space, with the aid of an external small carousel it is possible to paint small pieces.
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GR 6100
The robot GR 6100 is suitable for the painting of great pieces, of plans, of windows and doors in line.
It is a new conception model of robot, it uses all the best available technologies.
Thanks to component lubricated to life the maintenance it is really limited.
It uses motor with digital control, this allows him to get speed and precision notable.
The software is provided of a complete self-diagnostic, besides the statistic of production and, at request, a program of tele-assistance from remote.
The programming can be made with point to point or off line systems.
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GR 6100SC
Version of the robot GR 6100 with the application of the Belt conveyor, ideal for the painting of kitchen doors.
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The FANUC paint robot series is suitable for a wie range of painting and coating applications. They offer highest flexibility and precision to paint all sorts of materials such as plastics, metal, wood...
FANUC painting robots are ideal for many types of materials and applications:
• Automotive body (interior and exterior)
• Automotive parts
• Plastics (e.g. mobile phone)
• Wood
• Steel
• Anti-corrosion
• ... and many other
The Paint robot series is available in following models:
• PaintMate 200iA and PaintMate 200iA/5L with 5kg payload and 704mm and 892mm reach.
• P-50iA with 7.5kg payload and 1360 mm reach
• P-250iA/10S with 10kg payload and 2000 mm reach
• P-250iA/15 with 15kg payload and 2800 mm reach
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CMA was born in the 1994 and since that time it has followed an uniform growing which led it to be one of the most important Italian company for the production of anthropomorphic robots for painting.
This success is testified by the over 700 robots set up among Italy, Europe, South America, Central America, North Africa and Australia.
Thanks to a long experience in this field, CMA is able to offer suitable solutions for painting with individual automatic Robots or integrated systems and we guarantee very high quality and reliable plants and services.
The Robots are studied for each sector of application: simple but very fast models, five-axes Robots with direct self-learning programming or extremely sophisticated six-axes versions with point-to-point programming, self-learning, off line or external systems. CMA Robots are certified to be used in potentially explosive areas according to the ATEX regulations and the company is also working under ISO 9001/2000 Certification.
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MOTOMAN offers the widest range of robotic products with the number of controlled axes ranging from 4 to 13, including application dedicated robots for welding, palletising, handling, painting and clean room applications, with payloads ranging from 3 to 600 kg.
MOTOMAN installs turnkey systems and customised manufacturing solutions with the highest level of quality.
All manipulators/robots are fully electrical controlled by servo power.
The latest control system is capable of synchronised motion & control of up to four robots or 36 axes in total.
MOTOMAN also offers service, maintenance and training.
MOTOMAN, the robotic division of Yaskawa Electric Corporation, has its European headquarters in Kalmar, Sweden and Allershausen, Germany.
Interested in knowing more? Please contact us!
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From traditional application to electrostatic processes, Stäubli paint robots cover all needs for automated finishing. They operate in various industrial sectors:
-Woodplastics components for automotive industry (inside and outside),
-metal components for automotive industry (antifriction…),
-cycle industry (liquid, powder),
-wood industry,
-farming equipment,
-household appliance,
-consumer goods (TV sets, game consoles,…),
-aerospace,
-optics
MetalStäubli also presents a relevant offer for enamelling applications (plumbing and porcelain), gluing (spraying or extrusion), release agent applications…
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The FANUC paint robot series is suitable for a wie range of painting and coating applications. They offer highest flexibility and precision to paint all sorts of materials such as plastics, metal, wood...
FANUC painting robots are ideal for many types of materials and applications:
• Automotive body (interior and exterior)
• Automotive parts
• Plastics (e.g. mobile phone)
• Wood
• Steel
• Anti-corrosion
• ... and many other
The Paint robot series is available in following models:
• PaintMate 200iA and PaintMate 200iA/5L with 5kg payload and 704mm and 892mm reach.
• P-50iA with 7.5kg payload and 1360 mm reach
• P-250iA/10S with 10kg payload and 2000 mm reach
• P-250iA/15 with 15kg payload and 2800 mm reach
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When inventory-management issues are pressuring you to finish your parts in shorter and shorter productions runs, then you need a powder coating system that maximizes production uptime by changing colors in a quick and efficient method; You need the Magic Cylinder® powder coating system.
The Magic Cylinder is designed for automatic coating environments with XTreme Color Change requirements. By specializing in automatic coating, fewer manual coating stations are required - which keeps the booth's footprint small. Should limited manual reinforcement be required, coating stations can be added to the booth cabin allowing operators to effectively apply the powder to your products.
Magic Cylinder is field-proven technology that is capable of meeting the needs of your rapidly changing manufacturing environment. The Magic Cylinder is designed to be a fully integrated system that delivers the speed and flexibility needed to handle the frequent color changes of your operation.
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The Nordson ColorMax³ (pronounced cubed) powder spray and recovery system is designed for quick colour changes with high system efficiency, optimum airflow and maximum powder usage to meet today's flexible manufacturing system environments.
Several system features minimize powder-in-process, promote easy booth cleaning, and provide fast powder-supply-system changes.
The fully integrated approach of the ColorMax³ system substantially reduces labour cost, downtime and material waste in multi-colour powder coating applications.
With this enhanced operating flexibility, powder coaters are able to manage smaller batches and a wide range of colours to fit just-in-time production schedules.
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100,000 volts of FirstPass Power™ gives you the ability to coat your parts right the first time - every time. OptiFlex "smart" technology stores your application settings for easy recall in any coating scenario. Quick, easy-to-learn procedures reduce training needed to turn operators into manual powder coating experts. "On-gun" remote controls adjust coating mode and powder delivery without requiring operators to turn away from their work.
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The new revolutionary Encore manual powder spray system is packed with features, the Encore system provides coaters with unsurpassed operating control, coating capability and ease of use for an unprecedented level of coating for performance on demand.
The Encore system features plug-and-play design for easy set-up to help you quickly take advantage of greater coating efficiency, productivity and quality than ever before.
The new Encore gun is exceptionally compact, lightweight and well balanced, and features truly functional On-Gun* controls and bright LED display. The all-digital control unit also features large, bright LED displays, and combines unmatched ease and flexibility of operation with true, closed-loop flow control for consistent, repeatable coating coverage, part after part.
The new, highly efficient Encore powder pump flows more powder with less air for a softer, more powder-rich spray pattern to speed painting and further increase transfer efficiency while also lowering air consumption. And the new mobile platform accommodates both a fluidized hopper and all-new vibratory box feed unit for maximum operating flexibility.
The Encore system is available in five mobile configurations that include two vibratory box feeder and three different capacity fluidized hoppers, to best suit specific powder coating operations. Stationary configurations to accommodate rail, stand or wall mounting are also available.
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With this efficient and cost effective process, the small parts to be coated are fed into the encapsulated rotating drum, as bulk material. One or alternatively two spraying automates spray the coating material uniformly onto the small mass produced parts, which roll off one from the other. These parts may consist of various plastics, elastometers, metals or wood. Either water or solvent based lacquers can be used.
ROTAMAT R 90 C
The flagship of the model range, the ROTAMAT R 90C, has got a new standard design. Encapsulation of the drum as well as various automating components increases the spectre of applications.
This premium system is perfectly adapted to individual requirements and guarantees highest flexibility and productivity. The drum can be anti-adhesion coated with PTFE and equipped with five quickly exchangeable drums (as an option). No matter whether simple, delicate or geometrically complicated parts have to be coated, parts which leave the R 90C are “ready to install”. The unique shape of the ROTAMAT spraying drum, destined for a “real” processing volume of 75 litres, the parameter-controlled angle of inclination as well as variable speeds are perfectly, computer-controlled, adapted to the rolling behaviour of the small parts. The parameters are reproducible and are, combined with the spray quantity control, the basis for optimum application of lacquer.
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The range of Airless & Air Assisted system ARO has been designed to provide sprayers with a very robust industrial assembly, able to apply a wide range of industrial coatings whilst providing the very best quality of sprayed finish. The packages are available in a variety of mounting options including; Tripod, Cart, Wall and 25 Litre Pail. The Pumps are complete with a 5 Year Warranty
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Lean manufacturing is a trend in many industries. Whether you are a lean operation or not, ITW Gema has equipment solutions that can provide higher productivity at a lower cost. One such example is ITW Gema's Magic Compact Series Powder Coating Booth!
The Magic Compact is designed for automatic powder coating with XTreme Color Change requirements. When required, manual stations can be added to the booth cabin, allowing operators to effectively apply powder to your products. Whether automatic, manual or both, the overall booth footprint of the Magic Compact is small and easy to use.
The Magic Compact booth incorporates all of ITW Gema's industry leading, field-proven technology, like the OptiGuns, OptiStar Advanced Control Units and Chameleon Color Management System, and is more than capable of meeting the needs of your rapidly changing manufacturing environment. The Magic Compact is designed to be a fully integrated system that delivers the speed and flexibility needed to handle your frequent color changes.
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