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The K Series line of painting robots was developed with our "Simple and Friendly" design concept. With eight explosion-proof models available, Kawasaki has a robot that will suit any robotic painting application from small paint cells to complete multi-robot automotive finishing systems.
The new K Series paint robots are loaded with features yet easily installed, integrated, and programmed allowing for rapid production start-ups.
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Motoman EPX2900 Paint Robot
Versatile Paint Robot
The EPX2900 robot provides versatility and superior performance for standard industrial, automotive and aerospace coating and dispensing applications. It is ideal for painting automotive bodies and plastic component parts, agricultural equipment and other machinery and large parts. The high-speed EPX2900 creates a smooth, consistent finish with outstanding efficiency. It is Factory Mutual (FM) approved for Class 1, Div. 1 use in hazardous environments.
The EPX2900 robot has a 70 mm (2.76") diameter hollow wrist that facilitates mounting of spray equipment. Interference between the hose and parts/fixtures is avoided, ensuring optimum cycle time and robot reach/access. Optional devices such as 24-color change valve (CCV), flushable gear pump (FGP), flushing unit valve and master valve can be mounted on the upper arm resulting in reduced cycle time and less wasted paint.
The EPX2900 robot has a 20 kg (44.1-lb) payload capacity, 2,900 mm (114.2") reach, and ±0.5 mm (±0.02") repeatability. The EPX2900 is available in a floor-mounted configuration.
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100,000 volts of FirstPass Power™ gives you the ability to coat your parts right the first time - every time. The OPTIFLEX Series improves profitability by making your operation more efficient.
The simplified user interface gives operators total control flexibility without having to worry about balancing several different settings. Quick, easy-to-learn procedures reduce training requirements with operators.
The OPTIFLEX Series decreases your down time by automating coating configurations and the OPTIFLEX's group of high-tech components are designed to save time in an XTreme Color Change Environment.
The intelligent automation and the latest powder coating technology increases transfer efficiency, reducing the amount of powder wasted.
The OPTIFLEX Series improves productivity, even in more challenging applications such as porcelain enamel.
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Automatic electrostatic powder coating solutions : Auto-Mach-Jet and Inobell
Auto-Mach-Jet provides coating performance, ease of cleaning, simplicity, to allow you to increase your productivity and color change even faster!
The applicator Auto-Mach-Jet easily applies all types of powders on all types of parts. Combine it with the new CRN 457 controller, and the package will allow you to better handle your coating parameters, and provide you with one of the best transfer efficiencies available on the market place.
Because of its design, Auto-Mach-Jet can easily and quickly be cleaned, using minimal compressed air to blow it clean, which allows for faster color changes, and an enhanced production throughput.
The electric and pneumatic controls are integral with the CRN 457 controller, which makes the system compact.
On its large screen, the adjustments are done following icons instructions that are easy to understand by everybody: the learning is intuitive, and the training of the operator is extremely quick.
High performance powder bell sprayer Inobell
To meet the requirements of companies looking to improve paint savings, SAMES has designed Inobell, the brand electrostatic powder bell, with high performance, high quality finish and easy integration. It allows the application of powder paint on all types of surfaces with a particular effectiveness on flat surfaces.
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Prodigy™ HDLV™ Automatic Gun
Automatic gun with straight through powder path, optimised for Prodigy™ dense phase spraying and quick colour change
1500mm long gun for extended reach in to the booth and perfect gun to part distance
Short version available for special applications.
Unique profile prevents powder build up on the gun
Voltage multiplier positioned at the back of the gun - so it operates outside of the booth, reducing gun flex and grounding issues.
Prodigy™ dense phase spraying uses small bore powder delivery hose - eliminating awkward hosing issues
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Auto-mach-jet provides coating performance, ease of cleaning, simplicity, to allow you to increase your productivity and color change even faster!
The applicator Auto-Mach-Jet easily applies all types of powders on all types of parts. Combine it with the new CRN 457 controller, and the package will allow you to better handle your coating parameters, and provide you with one of the best transfer efficiencies available on the market place.
Because of its design, Auto-Mach-Jet can easily and quickly be cleaned, using minimal compressed air to blow it clean, which allows for faster color changes, and an enhanced production throughput.
The electric and pneumatic controls are integral with the CRN 457 controller, which makes the system compact.
On its large screen, the adjustments are done following icons instructions that are easy to understand by everybody: the learning is intuitive, and the training of the operator is extremely quick.
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SAMES powder booths are the result of many year’s research, and the synthesis of technical and manual powder coating.
SAMES offers both standard and modular booth solutions, the choice being based on production rate requirements, type of parts to be painted, colour change frequency and number of colors.
Productivity, Economy, Compact Size and Ergonomics are the key words that sum up requirements in the surface treatment business today.
To meet these criteria and satisfy the most demanding customers, Sames has developed EasyCompact, its new automatic powder-coating system, built around a new booth for even faster colour change!
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Equipment designed for conducting tests in laboratory powder or pre-series in production workshops. Compact and lightweight, this full equipment is easily transported and requires you little space.
This ready-to-spray unit includes an integrated powder pump and a small 0.5 liter tank.
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Pressure tanks made of galvanised steel or stainless steel are available in many sizes (1 litre - 250 litres). Due to uniform, pulsation-free material transfer from tank to gun, a first class spray pattern and a high working speed is achieved. If necessary, pressure tanks can be fitted with air-powered or electric agitators in order to achieve high hue accuracy and a homogeneous surface finish. WALTHER PILOT offers complete systems for all requirements. WALTHER PILOT manufactures pressure tanks in accordance with strict requirements of pressure equipment Directive 97/23/EC. In accordance with Directive 94/9/EC (ATEX), WALTHER PILOT has the approval for manufacturing equipment for appropriate application in areas exposed to explosion threats. Furthermore, we are certified to manufacture and approve tanks in accordance with the US-American ASME-code as well as the Chinese Safety Quality License. 10 years of delivery guarantee for spare parts.
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The standard features of Binks MX4/12 and MX4/32 Air Assisted Airless & Airless pumps position them as the premier choice for high speed surge free paint delivery.
Binks MX pumps are a completely new design in pump technology utilising patented magnetic detents to dramatically enhance smooth pump operation and change over with no pulse to provide the best “surge free” paint delivery for the perfect finish. These MX pumps operate at 12:1 and 32:1 ratio’s delivering 4 litres per minute output (max) with self adjusting spring loaded packings to extend the pump working life cycle and reduce the need for costly maintenance and downtime. The fluid sections and all wetted parts are constructed from the highest quality stainless steel for best fluid compatibility whilst providing a long and durable working life. MX pumps are fitted with an operator friendly control panel and include a quality easy to clean fluid filter as standard for reduced tip blockages.
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The BINKS H.P. Range of Airless & Air Assisted Airless Spray outfits have been designed to provide sprayers with a very competitively priced, robust industrial assembly, able to apply a wide range of industrial coatings whilst providing the very best quality of sprayed finish.
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This manual powder booth is designed to equip manual powder installations.
Ideal for use in very small spaces, ManuCompact is suitable for small and medium production series.
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Powder Booths High-Production
GFS' High Production Powder Booths are designed to increase your productivity, product quality, and profitability. Modular designs engineered for optimum airflow and maximum transfer efficiency enable GFS to efficiently produce powder systems ideal for any powder coating operation.
High Production Systems:
-Constructed of 18 gauge stainless steel panels for exceptionally long life
- Self-cleaning cartridge filter collectors provide easy access to the filters for fast maintenance
- Operator shields and touch-up windows create a safe and efficient working environment
- Overhead filtration requires less floor space and features lightweight removable filter modules
- Optimum air control maximizes transfer efficiency and booth cleanliness and improves overall performance
- Unique hood design with angled corners inside booth for easy cleaning
- Independent cartridge module complete with motor, fan and air solenoids with venturies designed to provide efficient air pulsation through cartridge filters
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Cartridge Filter Powder Booth System
Nordsons range of cartridge filter spray booths are designed for automatic or manual powder coating applications with approximately three colours or less.
For single colour or 'spray to waste' applications a fixed recovery module (type NCB) system is used. The module is directly connected to the spray booth canopy, and has an integral direct drive fan to provide powder extraction in the booth.
For applications with more than one colour, a system with a mobile removable cartridge filter module is used (type NQCB), to allow modules dedicated to different colours to be simply attached to the system.
Innovative, integrated fan and final filter design dramatically reduces the overall booth footprint and height for greater flexibility in booth location and roll-on/ roll-off applications.
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Differents types:
Direct Drive Agitator - Air Powered direct drive agitator assembly with 1/2 hp air motor and a three bade propeller to keep materials in suspension even with high solids.
Indirect Air Motor Drive - Standard duty, smooth running with gear reducer, 1/2hp, 15:1 ratio, 20 to 120 RPM. Inc throttling valve, fittings and hoses for connection to air supply on tank lid. Air consumption is approx 6CFM @ 50RPM.
Reciprocating Air Motor Drive - 180° reciprocating action provides excellent agitation of all types of materials. Particularly important for waterborne shear sensitive materials. Very low air consumption
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The Nordson Sure Coat powder spray system provides a solution with patented Select Charge technology, which allows you to choose the ideal electrostatic parameters for your particular application. With it, you can achieve a level of coating quality, efficiency and consistency.
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The DVP is a membrane pneumatic pump high specifications of a 1:1 report/ratio developed for the direct power supply of the paint guns and
liquid product.
This concept guarantees a constant direct food and virtually without pulsations of the guns by avoiding the cost and the complications of a regulator of fluid or a clearing house.
Range DVP includes pumps alone, assembled pumps and offers
complete "ready with employment" matched with guns of high fame, DeVilbiss Advance or FLG5. Pump DVP is ideal for a use with ALL the TYPES of technologies of gun, conventional, Trans-Tech©, HVLP,
LVLP or electrostatics.
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Crescocito CPR 08A
CRP 08A is a pilot air operated for precise control of paint supply.
Internal designs for optimum performance. Very low usage of cleaning agents/solvents needed per cleaning due to small internal volume and unique design.
All wetted parts made in high grade stainless steel for increased life time.
Large diaphragm diameter for high sensitivity and accuracy.
Dual diaphragms. Teflon diaphragm for fluid function.
Suitable for all types of paint materials, from water based to solvent and UV materials.
Many sizes and types of fittings for fluid connections.
Materials used in CPR 08A:
Housing: Stainless Steel
Cover: Aluminium with surface treatment
Fittings: Stainless Steel
Sealings: Perflour rubber, Teflon
Max working pressure: 8 bar
Size of paint hoses: 4,6,8,9,10,12 mm
Type of fittings: Straight or angled connectors.
Size of pilot air hose: 6/4 mm
Part number: 242 008 000
Approvals: CE, Atex
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VERSATILE, adjustable spraying pressure up to 220 bar (3,140 PSI) allows using a wide range of coatings for all tough, heavy-duty construction applications.
ENVIRONMENTALLY FRIENDLY, reduced solvent content (heavy viscosity) materials are easy to spray.
CONVENIENT, less OVERSPRAY assures important saves of coating material and quick investment payback.
FAST, high volume of coatings can be applied to large surfaces in less time.
TOUGH, pump head in anticorodal chemically nickeled aluminum, suction and compression valves made of premium quality tungsten carbide and stainless steel, prevent rust and corrosion and extend service life.
USER FRIENDLY, the motor is flange coupled to the hydraulic body and extremely fast to remove for easy service and maintenance.
All valves (inlet, compression, pressure and return) fully interchangeable among the different models.
EASY TO TRANSPORT, the cart is rugged and compact, simple to carry or to move to and around the work area.
SAFE, CE marking guarantees manufacturing process in conformity with the severe European Safety Laws and prevents misuse of the unit.
POWERFUL, overpowered electric motors extend service life, providing a consistent pressure ratio and uniform spray pattern.
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Paint Mix Rooms
Dual-skin insulated and single-skin Paint Mix Rooms provide contaminant-free environments for coating preparation and mixing. White pre-coated steel and color-corrected lights allow for precise colour matching.
Multiple configurations and styles are available including models attached to dual-skin spray booths and paint booths for direct entry to spraying environment.
Pressurized downdraft airflow for ideal ventilation
- Removal of harmful fumes and vapors
- Effective removal of contaminants and dust in the mix room air
Ultra Mix Rooms feature dual-skin insulated panel construction
- Smooth fit and finish minimizes areas where dust could collect
- Insulated design reduces noise inside the booth
Concept Mix Rooms feature single-skin rolled-edge panel construction
- Smooth fit and finish minimizes areas where dust could collect
- Rolled-edge design increases panel rigidity and overall booth strength
White pre-coated galvanized steel
- White coating diffuses light better than uncoated steel, reducing reflections and glare
- Weld-free construction prevents rusting and improves booth strength
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Features and benefits of an AOM airless diaphragm pump:
easy to use even with high viscosity coatings with a minimum quantity of thinner
allows to spray every kind of material thanks to the possibility to set the pressure at any level from 0 to 220 bar
less OVERSPRAY assures
the aluminium Anticorrodal pump head chemically nickeled and the suction and compression valves made in stainless steel, prevent rust and corrosion and extend service life of the parts even when using dispersions and water-soluble paint.
Less maintenance thanks to the high quality tungsten carbide seats, stoppers and suction and compression valves' spheres
Easy to dismantle for maintenance: the spare parts that are more subject to wear are interchangeable among the different models.
overpowered electric motors in conformity with CEI laws extend service life
tough carts and wheels make the pump easy to move
CE marking guarantees manufacturing process in conformity with the severe European Safety Laws and prevents misuse of the unit.
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Powder Paint Booth with Vertical Ventilation
* Sizes adapted to parts to be powdered
* Operator inside or outside the cabin
* Air filtration by high efficiency cartridge filters
Powder Paint Booth with Horizontal Ventilation
* Air filtration by high efficiency cartridge filters, integrated or separate unit
* With or without air compensation
* Operator inside or outside the cabin according to parts to be treated
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iControl® Integrated Control System
Stop The Waste And Take Control with iControl.
Now you can stop the waste and take control of your powder coating operation with Nordsons iControl integrated control system, featuring closed loop digital flow control, automatic gun triggering and reciprocator control.
Traditional open loop controls lack repeatability and don't compensate for incoming air pressure changes at the powder pump. With closed loop flow control, like iControl, changes in compressed air input are measured and converted in to digital signals, then sent to a proportional valve.
This valve then compensates for varying pressure by changing the airflow to the pump accordingly - resulting in repeatable powder output from the gun and uniform film build on the part beng sprayed.
The technology provides digital control of all application parameters and gun movers through a single, user-friendly operator interface.
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Steelex offers a range of Automatic Spray Painting Machines for plain steel sections, fabricated steel sections and plates. The machines are available in a range of sizes and types and are supplied complete with either dry or wet paint fume extraction units. Fully automated with PLC spray control the unit is the most efficient way for coating your structural steel, PEB built up sections or plates after blast cleaning.
Spraying of plain and fabricated steel with a Power and Free Overhead Conveyor System. After painting the product goes through the drying oven. This methods offers the minimal handling and highest efficiency.
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Steelex offers a range of Automatic Spray Painting Machines for plain steel sections, fabricated steel sections and plates. The machines are available in a range of sizes and types and are supplied complete with either dry or wet paint fume extraction units. Fully automated with PLC spray control the unit is the most efficient way for coating your structural steel, PEB built up sections or plates after blast cleaning.
Spraying of plain and fabricated steel with a roller conveyor infeed to the paint machine. After painting the material goes onto a slat conveyor to minimise damage to the wet paint and passes through the drying oven
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Steelex offers a range of Automatic Spray Painting Machines for plain steel sections, fabricated steel sections and plates. The machines are available in a range of sizes and
types and are supplied complete with either dry or wet paint fume extraction units. Fully automated with PLC spray control the unit is the most efficient way for coating your structural steel, PEB built up sections or plates after blast cleaning.
The units are manufactured in the UK are supplied in kit form for local assembly and easy shipping and can be supplied with Drying Ovens and Edge Slat Conveyors as
options
We offer a range of systems for spraying plain and fabricated steel and also steel plates, three of these systems are shown below Section Spraying
Spraying of plain and fabricated steel with a roller conveyor infeed to the paint machine. After painting the material goes onto a slate conveyor to minimise damage to the wet paint and passes through the drying oven Maximum Product - 2m w x 0.6m h
The number of Spray Guns fitted to any system is governed by the line speed required, we can fit 4, 8 or 12 guns
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Simple dipping painting systems
This is the simplest system of application, with the piece being painted by dipping. Normally this solution is used for protective purposes, in cases where an aesthetic function is not required.
Painting by dipping has undergone considerable development with the advent of water-based paints, consequently eliminating the risk of fire.
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Anaphoretic dipping painting systems
These are dipping painting systems where the transport of the paint particles takes place by an electrical effect. The piece acts as an anode and attracts the paint.
The system allows penetration and therefore total coverage, including of recesses, with uniform thicknesses. It is widely used, together with cataphoresis, in the car sector as the base coat for sheets.
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These are dipping painting systems where the transport of the paint particles takes place by an electrical effect.
The piece acts as a cathode and attracts the paint. The system allows penetration and therefore total coverage, including of the recesses, with uniform thicknesses.
The process has the same characteristics as anaphoresis, only the polarities change (in anaphoresis the piece acts as an anode) and so different paints are used.
According to the paint, greater resistance to corrosion can be obtained and today the cataphoresis system is preferred in the car sector as an alternative to anaphoresis.
PROS
- Total penetration and cover
- Excellent resistance to corrosion
- Possibility of high production
- Uniform thicknesses
- Absence of drops
CONS
- High investments
- Impossible to change colour
- Specialized personnel are required to check baths
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