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In recent years, new cycles for the preparation of painting plastic components have been developed, leading to complete systems very similar to those used to paint other materials.
A feature of these systems is the aesthetic result necessary, which requires special attention for the filtering of the air.
The car industry has given a great boost to the development of the systems. On the one hand, the use of plastic bumpers, hoods and mudguards has made paint manufacturers develop formulations capable of respecting the car specifications and, on the other hand, has led systems engineers to find solutions with automatic cycles that can ensure quality as well as extremely high production.
PROS
- Excellent finish
- Constant results
- Low cost/piece
- Possibility of changing colour
CONS
- High investment cost
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Solvent-based liquid spray painting systems
Painting with liquid spray painting products offers a wide range of solutions, thanks to the countless cycles possible, the characteristics of the paint (solvent- or water-based, mono-component or bi-component etc.).
Pre-treatment is decided by the type of material and the state of the surface, associated with cycles of series application (typically application of bases/primers + enamels and/or final protective coat).
According to the piece, the anti-corrosion or aesthetic finish aspects are privileged.
In general, solvent-based painting products require simpler treatment cycles compared to water-soluble painting products. Continuous or cell plants can be distinguished, or static plants with floor conveyors.
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Painting with liquid spray painting products offers a wide range of solutions, thanks to the countless cycles possible, the characteristics of the paint (solvent- or water-based, mono-component or bi-component etc.).
Pre-treatment is decided by the type of material and the state of the surface, associated with cycles of series application (typically application of bases/primers + enamels and/or final protective coat).
According to the piece, the anti-corrosion or aesthetic finish aspects are privileged.
In general, solvent-based painting products require simpler treatment cycles compared to water-soluble painting products. Continuous or cell plants can be distinguished, or static plants with floor conveyors.
PROS
- Excellent finish
- Possibility of manual application on large sized pieces
- Possibility of frequent changes of colour even on automatic continuous systems
- Possibility of numerous engineering solutions
CONS
- The presence of skilled operators is essential for manual application, especially for high quality finishes
- Complex automation
- Irrecoverable overspray
- Emission of solvents and abatement systems required
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Product Name : Automatic Spraying Machine
Features
1) When requested, the motion sequences, machine structure and workpiece size can be varied as desired.
2) An electrostatic spray gun is available to save paint (option).
3) Normal daily production rate is 20,000 pieces (based on workpiece length 300mm).
4) Employs Mitsubishi p.l.c. All control components meet the standards. Maintenance is not restricted by special components, for added convenience.
5) The drying system features double safety protections. Various overload protections are provided, protecting the machine from dangers such as insufficient running speed of motor, poor heat dissipation, and excessive temperature.
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We can install painting lines and machines that can be considered between series systems and big machines, in that field where little workshops do not have the necessary know-how and where big firms cannot be competitive. Right to give an answer to this kind of request we have taken the advice of high professional and long experienced technicians so to put our daily qualities of fore-treatment together with the following wished painting system.
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Fully Automatic Spot and Full Coater and Curing System
This machine is a kind of high & new product integrating light, machinery and electricity with pneumatic. This machine can do full & Spot UV. Varnish on thick and thin paper at the speed of 6000 sheets per hour. Conventional varnish or water base varnish can also be use on this machine. This machine includes all recent technological solutions for easier use and to increase productively.
FULLY AUTO UV. SPOT & FULL COATING MACHINE
1. Fully automatic one machine for coating full and spot UV. Varnish on Paper and Board.
2. Totally Indigenous Machine suitable for India condition and operators.
3. High speed Maximum 6000 Sheets per hour with accurate registration on spot jobs and high gloss on full jobs.
4. Different type of Paper and Board can be coat.
5. Can abe used afor high gloss UV., water base and solvent base varnish and heat sela lacquer.
6. Machine is equipped with automatic cylinder On/Off by pneumatic control systems.
7. Convenient plate cylinder positioning for fast nylon plate change.
8. Suitable for both flexo plate and rubber balnket as coating media.
9. Precisely constructed wtih four Roller coating heads for spot and full sheet coating.
10. Powder removing device is optional.
11. Auto delivery unit is optional.
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MAP Automatic marking, punching, shearing line for metal profiles - flat bars - angle sections - I - U - H- UPAF, etc.
MAP range: MAP 160 MAP 300 MAP 450
Universal, powerful and high-speed machines
MAP 160, 300 and 450 machines are flexible marking, punching, shearing systems for metal profiles, etc., designed to switch easily from angle sections to flat bars, or to I - U - H profiles.
The modular design makes it possible to adjust equipment capacities to user requirements at the lowest cost.
Access to tools, punches and dies, is easy and makes it possible to switch production quickly.
The MAP series punching-shearing lines are the only machines on the market performing in a single pass all operations normally carried out on beams:
- easy programming
- fast and precise
- flange and web punching in a single pass
- easy and quick machine adjustment.
These machines are especially suited to steel structure construction.
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Descriptive :
Automatic tube loading with 3 versions :
Slope loader
Belt loader
Profils loader
Automatic alimentation of mandrel.
Unloader 2 positions.
The plate of work in the main part of the punching machine and all the tooling are on the plate.
Possibility to have 2 or 3 differents plate.
So
Are you change very quickly the plate of work ?
Are you change very quickly the tooling in the plate of work ?
Big flexibility and simple tooling.
Caractéristiques :
Power maxi 12 tonnes.
Section maxi tube 80 x 80 mm.
Punching with or without déformations.
Length of the machine de 4, 6 or 7 m.
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C2PL range offers a full CNC automatic line for punching and shearing angles for an excellent price quality balance. It is a Geka exclusive solution being the first step into the CNC lines withy an excellent value for money.
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CNC complete line automatic solution for punching, marking and shearing of medium and large size angles. Thanks to its great design and excellent finishing, ALPS will allow you to produce a great range of pieces at a low cost at with an excellent quality. The great flexibility of the ALPS allows processing plates and even plates.
Thanks to the available options that Geka offers, ALPS line can be customized for ever customer depending on its specific needs.
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TECHNICAL FEATURES AND STANDARD EQUIPMENT:
The APS is the perfect line to have a quick punching and cutting activities for profiles from 30x30 to 160x160x19 mm equipped by:
- A strong main body welded.
- Feeding system equipped by rollers driven by Brushless motor
- Separate Encoder for the feeding lenght management
- N. 2 punching units of 80 Tons, with axes driven.
- N. 1 cutting unit for profiles
- With standard equipment you can fit punches and dies from 5 mm up to 32 mm.
- Feeding units 6 meters
- CNC system for axes X, Y e Z management and punching cutting activities
- Pieces counter
- Set up for a different length, holes numbers and coordinates
- Programs archive
- Display Diagnostic System
- Hydraulic control unit complete with oil.
- CE certificate of conformity
SOFTWARE:
The APS is equipped with the latest generation of software. The program can work with the pieces saved in a data base and also enables designs of several pieces in one, nesting different parts in a sequence optimising the smallest amount of wasted material.
A DXF or DSTV converter is also available as option having the possibility to import and convert these files.
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CNC GEKA solutions for automatic punching of plates, PAXY range, are designed for solving the needs of punching thick plates. The tedious and time consuming operations previous to punching of plates like centre marking and manual positioning are solved automatically by the PAXY range. These solutions will help you increase productivity, reduce costs and increase accuracy.
PAXY range has a wide versatility and can be equipped with several options to customize the machine to each customer's needs. PAXY 1000/1500/2000 is a fully automatic solution to punch plates from 4 to 40 mm and up to 2000x750 mm size. Thanks to its automatic movement with material clamping, punching of any plate is fast and easily completed.
On the other hand, PAXY X plus range is designed to punch automatically long plates.
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ALFA range is designed for automatically punching, marking and shearing of profiles. Therefore, the final part is obtained in a whole and single process increasing the efficiency and erasing loss of time.
Automatic line CNC controlled for punching, marking and shearing profiles. This solution is ideal for metallic constructors. The bars (flat bars up to 500x400 mm, and angles up to 150x150x15 mm) up to 12 m long are pushed and clamped by a carriage. Material is always guided by lateral roller against line reference.
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CNC line to fulfil the punching, marking and shearing of medium sized angles. Fully controlled by CNC, SPS will allow you processing large amount of angles in an easy, efficient and precise way. Thanks to the available options that Geka offers, SPS line can be customized for each customer depending on its specific needs.
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VP Marking, punching, drilling and shearing line for angle sections
VP range: VP 150 VP 160 VP 180 VP 200 VP 206 S VP250 - D
VP machines cover all machining operations: marking, punching, drilling and shearing.
The high-pressure system (400 bars) reduces production times and currently makes it possible to attain production rates of more than 1,000 operations per hour. Punching machines incorporate NC backmarking. The number (2 to 6) of punching units and the related power (50 to 93 tons) vary according to the size of the angle sections to work and the number of different diameters in each flange. The single-cut type shear (from 160 to 500 tons) prevents loss of metal and distortion. Blades do not need to be changed.
Highly appreciated by manufacturers of transmission towers and electrical steel towers, the automatic VP marking, punching, drilling, shearing lines for angle sections are controlled by a single operator. Reliable and designed for highest productivity, various types of works may be programmed.
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PG Marking, punching and drilling machine for plates and gussets
PG range: PG 83 PG 83 P PG 116 PG 116 S PG 116 P PG 2000
Simple, inexpensive and fast machines
The machines from the PG range are powerful and fast, while combining at the same time operations such as marking, punching, drilling, pop marking, deburring and tapping for working on large-size plates and gussets (up to 2000 x 1000 x 40 mm).
The layout of the clamps inside the machine gooseneck frees the working space and makes handling of parts to machine easy.
Easy programming and use thanks to the computer-assisted manufacturing softwares and the numeric control system.
The machines in the PG range are inexpensive and fast, and satisfy most requirements in a structural steel workshop. The layout of the clamps gives the operator space and safety, important factors ensuring high productivity.
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MAG B : Drilling punching marking and plasma cutting machine for plates
MAG B range: MAG B 320-80, MAG B 320, MAG B 620, MAG B 1225
Efficient, easy to run and flexible machines for plates
Compact line for complete machining (drilling, punching, marking and plasma cutting) of middle and high thick plates in one handling
The purely software-based solution is a new approach in which a processor carries out all automation tasks within a single-processor mode. The PC software is used for processing PLC and NC tasks.
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These are the most modern, rapid and flexible CNC lines to punch angles. Their main features are: low-cost; easy installation; automatic feeding; easy programming; flexibility for small/medium size pieces; new productivity concept. Besides the punching and shearing stations, a daisy wheel marking unit and a multifunctions unit, that can be "dressed" with extremely useful optional equipments such as double punching, notching and marking tooling, are also available. Angles are fed by means of a carriage with pincher in order to guarantee precision in positioning and reduced scrap.
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This is the most modern, rapid and flexible CNC line to punch plates. Its main features are: low-cost; easy installation; reduced dimensions; easy programming; flexibility for small/medium size pieces. Besides the multi-tool punching station, a marking tool and a drilling head are also available. The plate positioning is granted by a two-pincher coordinate table assuring high precision while processing.
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