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PAINTING ROBOTS:
Six-axis EPX-series and PX-series “Expert Paint” robots are designed to optimize performance in industrial, automotive and aerospace coating and dispensing applications. They can be used for primer, base coat, finish coat, clear coat and spray dispensing, using water-based, solvent, powder, glaze, and glue/adhesive materials. Motoman paint robots feature a wide range of reaches (800 mm – 2900 mm) and payloads (3 kg – 20 kg). A variety of wrist types (standard, Lemma, 3-roll and hollow) are available, depending on the robot model and application.
Motoman EPX- and PX-series robots can efficiently coat intricate parts with recesses, curved surfaces, and picture frame-like shapes. Using a complex spray path, the robot can spray different areas of the part to various film thicknesses – without runs or sags.
Motoman offers a variety of fully integrated spray gun options for these different wrist types, including air spray, electrostatic and bell applications. As an option, Motoman offers a built-in (external axis) servo motor that can be used to drive gear pumps which are used for closed-loop fluid control).
All of the Motoman EPX-series and PX-series robots feature a Factory Mutual (FM) Class 1 Division 1 explosion-proof rating.
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GR-530G
Ther robot is complete of carousel with two or three arms, ideal for the painting of chairs, with a middle production of 150 pieces/hour.
The carousel provides their positioning in the frontal part for the workmanship.
The programming is effected by direct self-learning.
The simple and economic solution of the carousel avoids to the customer the construction of expensive plants of transport and besides only one operator is enough for loading and unloading of the pieces.
Also when the production doesn't foresee great series of pieces, the robot with the carousel becomes an optimal solution.
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GR 630ST
Anthropomorphous Robot standard version with six degrees of liberty, suitable for painting in line, where exist air or floor conveyor systems, or in absence of handling and limited space, with the aid of an external small carousel it is possible to paint small pieces.
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GR 6100
The robot GR 6100 is suitable for the painting of great pieces, of plans, of windows and doors in line.
It is a new conception model of robot, it uses all the best available technologies.
Thanks to component lubricated to life the maintenance it is really limited.
It uses motor with digital control, this allows him to get speed and precision notable.
The software is provided of a complete self-diagnostic, besides the statistic of production and, at request, a program of tele-assistance from remote.
The programming can be made with point to point or off line systems.
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GR 6100SC
Version of the robot GR 6100 with the application of the Belt conveyor, ideal for the painting of kitchen doors.
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The FANUC paint robot series is suitable for a wie range of painting and coating applications. They offer highest flexibility and precision to paint all sorts of materials such as plastics, metal, wood...
FANUC painting robots are ideal for many types of materials and applications:
• Automotive body (interior and exterior)
• Automotive parts
• Plastics (e.g. mobile phone)
• Wood
• Steel
• Anti-corrosion
• ... and many other
The Paint robot series is available in following models:
• PaintMate 200iA and PaintMate 200iA/5L with 5kg payload and 704mm and 892mm reach.
• P-50iA with 7.5kg payload and 1360 mm reach
• P-250iA/10S with 10kg payload and 2000 mm reach
• P-250iA/15 with 15kg payload and 2800 mm reach
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CMA was born in the 1994 and since that time it has followed an uniform growing which led it to be one of the most important Italian company for the production of anthropomorphic robots for painting.
This success is testified by the over 700 robots set up among Italy, Europe, South America, Central America, North Africa and Australia.
Thanks to a long experience in this field, CMA is able to offer suitable solutions for painting with individual automatic Robots or integrated systems and we guarantee very high quality and reliable plants and services.
The Robots are studied for each sector of application: simple but very fast models, five-axes Robots with direct self-learning programming or extremely sophisticated six-axes versions with point-to-point programming, self-learning, off line or external systems. CMA Robots are certified to be used in potentially explosive areas according to the ATEX regulations and the company is also working under ISO 9001/2000 Certification.
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MOTOMAN offers the widest range of robotic products with the number of controlled axes ranging from 4 to 13, including application dedicated robots for welding, palletising, handling, painting and clean room applications, with payloads ranging from 3 to 600 kg.
MOTOMAN installs turnkey systems and customised manufacturing solutions with the highest level of quality.
All manipulators/robots are fully electrical controlled by servo power.
The latest control system is capable of synchronised motion & control of up to four robots or 36 axes in total.
MOTOMAN also offers service, maintenance and training.
MOTOMAN, the robotic division of Yaskawa Electric Corporation, has its European headquarters in Kalmar, Sweden and Allershausen, Germany.
Interested in knowing more? Please contact us!
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From traditional application to electrostatic processes, Stäubli paint robots cover all needs for automated finishing. They operate in various industrial sectors:
-Woodplastics components for automotive industry (inside and outside),
-metal components for automotive industry (antifriction…),
-cycle industry (liquid, powder),
-wood industry,
-farming equipment,
-household appliance,
-consumer goods (TV sets, game consoles,…),
-aerospace,
-optics
MetalStäubli also presents a relevant offer for enamelling applications (plumbing and porcelain), gluing (spraying or extrusion), release agent applications…
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The FANUC paint robot series is suitable for a wie range of painting and coating applications. They offer highest flexibility and precision to paint all sorts of materials such as plastics, metal, wood...
FANUC painting robots are ideal for many types of materials and applications:
• Automotive body (interior and exterior)
• Automotive parts
• Plastics (e.g. mobile phone)
• Wood
• Steel
• Anti-corrosion
• ... and many other
The Paint robot series is available in following models:
• PaintMate 200iA and PaintMate 200iA/5L with 5kg payload and 704mm and 892mm reach.
• P-50iA with 7.5kg payload and 1360 mm reach
• P-250iA/10S with 10kg payload and 2000 mm reach
• P-250iA/15 with 15kg payload and 2800 mm reach
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Kawasaki Robots K-Series
The K-Series robots are designed especially for paint applications with a reach of 1240 up to 3014 mm. Therefore it is possible to realise space-saving cells as well as big painting lines in the automotive industry.
The special wrist technology allows a media feed directly through axis 5 and 6 and minimises the contures of the robot. Therefore it is possible to access narrow and hard to reach areas.
All K-Series robots are ATEX certified.
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The K Series line of painting robots was developed with our "Simple and Friendly" design concept. With eight explosion-proof models available, Kawasaki has a robot that will suit any robotic painting application from small paint cells to complete multi-robot automotive finishing systems.
The new K Series paint robots are loaded with features yet easily installed, integrated, and programmed allowing for rapid production start-ups.
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Motoman EPX2900 Paint Robot
Versatile Paint Robot
The EPX2900 robot provides versatility and superior performance for standard industrial, automotive and aerospace coating and dispensing applications. It is ideal for painting automotive bodies and plastic component parts, agricultural equipment and other machinery and large parts. The high-speed EPX2900 creates a smooth, consistent finish with outstanding efficiency. It is Factory Mutual (FM) approved for Class 1, Div. 1 use in hazardous environments.
The EPX2900 robot has a 70 mm (2.76") diameter hollow wrist that facilitates mounting of spray equipment. Interference between the hose and parts/fixtures is avoided, ensuring optimum cycle time and robot reach/access. Optional devices such as 24-color change valve (CCV), flushable gear pump (FGP), flushing unit valve and master valve can be mounted on the upper arm resulting in reduced cycle time and less wasted paint.
The EPX2900 robot has a 20 kg (44.1-lb) payload capacity, 2,900 mm (114.2") reach, and ±0.5 mm (±0.02") repeatability. The EPX2900 is available in a floor-mounted configuration.
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MACHINE TENDING ROBOTS & SOLUTIONS:
SIA20 robot (20 kg payload) features a revolutionary 7-axis design with best-in-class wrist performance characteristics that enables amazing freedom of movement, coupled with the ability to maneuver in very tight areas. Short axis lengths/extreme motion flexibility allow it to be positioned out of the normal working area without limiting the motion range of any axis.
EH-series “Expert Handling” robots set a new standard for speed for large robots. These high-speed, high-payload robots are specifically designed for high duty cycle handling applications and offer superior performance.
HP-series “High-Performance” robots (payloads from 3-600 kg) are extremely versatile, general-purpose manipulators that excel at a wide variety of applications. These six-axis robots can be floor-, ceiling- and shelf-mounted for flexible layouts.
LoadWorld® is a flexible automation solution for machine tool tending. Pre-engineered modules include a Motoman robot, plus options for grippers, conveyors, part positioners, pallet floor locators, part cleaners and markers. Plug-and-play electrical connections facilitate integration. Motoman has standard electrical interfaces available for Haas, Mazak, Daewoo/Doosan, and Okuma machine tools.
EasyLoad™ machine tending software uses a conversational approach to speed programming and enhance productivity by reducing robot downtime for teaching. Using graphics, rather than text, and a touch screen interface on the Motoman NX100 robot programming pendant, EasyLoad guides users through simple step-by-step procedures to create complete, custom robot programs for the desired machine tending process.
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Machine loading and unloading typically requires fast speed for improving process time efficiency. Nachi robots have a combination of high top speed, fast acceleration, and high accuracy.
The Nachi controller includes collision detection software to improve the response of a misloaded or damaged part. Additional axis slide options are available to extend the robot capability to tend several machines at once.
Nachi robot series applicable for machine loading:
- MR Series
- MC Series
- VS Series
- SC Series
- ST Series
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PRESS TENDING:
Motoman’s EPH-series “Expert Press Handling” robots set a new standard for speed with large robots and are specifically designed for the rigors of press tending. EPH-series press tending robots feature payloads from 100-200 kg (220.5-441.0 lbs) and come in floor- and shelf-mounted configurations. Shelf-mounted versions allow improved clearances for ease of die changes. Large work envelopes allow EPH models to be used to tend presses with spacing from 4-7 m (13-22.9 ft).
Compared to general-purpose robots, EPH-series press tending robots feature higher performance drive systems on the S, L and U axes (axes 1, 2, 3) for high duty cycle applications. These robots also feature a high vibration rating of 9.8 m/s2 (1.0G), which is needed for the press room environment. They can also be used anywhere that high-performance handling is required.
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System: Workpiece loader for weights up to 250 Kg (560 lbs)
Application: Milling, drilling, grinding, wire -EDM and other technologies
Connection to CNC: Serial; M-Function; Parallel I/O Bit
Workpiece Identification: EWIS (TM) Rapid
Technical Data
Max. transferweight: 250 Kg
Axis travel in X: 1600 mm
Voltage: 3x400 V+PE
Pneumatic consumption: 200 l/min at 5 bar (73.5 psi)
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FANUC robots can capitalize on FANUC’s strong experience in Factory Automation:
- the robots have a special design with slim arm and wrist to allow operations in confined areas
- the new M-710iC series (20 to 70kg payload) is especially designed for machine tending
- most FANUC robots have flip over capability to operate in narrow spaces
- FANUC robots offer among the best cycle times in their class
FANUC robots bring advanced intelligence to increase the reliability and precision:
- unmanned operation is possible thanks to FANUC vision system, which is now directly integrated within the new R-J3iC controller as standard
- line tracking and multiple arm software can be coupled with vision to increase flexibility
- intelligent software options such as soft float and high sensitive collision detection ensure protection of robot, tooling and parts
- FANUC force sensor can be used for sensitive handling operations
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FANUC robots can capitalize on FANUC’s strong experience in Factory Automation:
- the robots have a special design with slim arm and wrist to allow operations in confined areas
- the new M-710iC series (20 to 70kg payload) is especially designed for machine tending
- most FANUC robots have flip over capability to operate in narrow spaces
- FANUC robots offer among the best cycle times in their class
FANUC robots bring advanced intelligence to increase the reliability and precision:
- unmanned operation is possible thanks to FANUC vision system, which is now directly integrated within the new R-J3iC controller as standard
- line tracking and multiple arm software can be coupled with vision to increase flexibility
- intelligent software options such as soft float and high sensitive collision detection ensure protection of robot, tooling and parts
- FANUC force sensor can be used for sensitive handling operations
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Many tasks which previously were the sole preserve of linear feed systems can now also be carried out by flexible KUKA shelf-mounted robots. For example, the robot can be integrated into an injection-molding machine, a die-casting machine or a machine tool.
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Stäubli’s Plastics range of robots is the first line of 6 axis robots designed specifically for use in the plastics industry. They have been developed following detailed consultation and evaluation by both injection molding companies and system integrators.
Flexibility
Simply re-program the robot when the mold changes
Utilise the capacity of the machine fully by grouping various moulds together
Easy integration of the Plastics robots (can be easily moved to another Injection Molding Machine - IMM)
New molds or process additions can be easily accommodated by the plastics range
Speed
Stäubli plastics robots are the fastest 6-axis robots on the market in terms of speed and acceleration (i.e. 0,8 second demould time inside a 4 second cycle)
Cleanliness
Class 100 comes as standard
Fulfilling the requirements of the plastics industry
Plastics robots are available ready to use with pre-wired Euromap (Europe) / SPI (USA) hardware and safety interlock, along with industry dedicated interface
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Dedicated to the press automation: top performance in rapidity and flexibility:
· Wide working volume: 3.5 m (SH version)
· Shelf version for handling of large-sized parts
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MACHINE TENDING ROBOTS & SOLUTIONS:
SIA20 robot (20 kg payload) features a revolutionary 7-axis design with best-in-class wrist performance characteristics that enables amazing freedom of movement, coupled with the ability to maneuver in very tight areas. Short axis lengths/extreme motion flexibility allow it to be positioned out of the normal working area without limiting the motion range of any axis.
EH-series “Expert Handling” robots set a new standard for speed for large robots. These high-speed, high-payload robots are specifically designed for high duty cycle handling applications and offer superior performance.
HP-series “High-Performance” robots (payloads from 3-600 kg) are extremely versatile, general-purpose manipulators that excel at a wide variety of applications. These six-axis robots can be floor-, ceiling- and shelf-mounted for flexible layouts.
LoadWorld® is a flexible automation solution for machine tool tending. Pre-engineered modules include a Motoman robot, plus options for grippers, conveyors, part positioners, pallet floor locators, part cleaners and markers. Plug-and-play electrical connections facilitate integration. Motoman has standard electrical interfaces available for Haas, Mazak, Daewoo/Doosan, and Okuma machine tools.
EasyLoad™ machine tending software uses a conversational approach to speed programming and enhance productivity by reducing robot downtime for teaching. Using graphics, rather than text, and a touch screen interface on the Motoman NX100 robot programming pendant, EasyLoad guides users through simple step-by-step procedures to create complete, custom robot programs for the desired machine tending process.
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|
Machine loading and unloading typically requires fast speed for improving process time efficiency. Nachi robots have a combination of high top speed, fast acceleration, and high accuracy.
The Nachi controller includes collision detection software to improve the response of a misloaded or damaged part. Additional axis slide options are available to extend the robot capability to tend several machines at once.
Nachi robot series applicable for machine loading:
- MR Series
- MC Series
- VS Series
- SC Series
- ST Series
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FANUC robots can capitalize on FANUC’s strong experience in Factory Automation:
- the robots have a special design with slim arm and wrist to allow operations in confined areas
- the new M-710iC series (20 to 70kg payload) is especially designed for machine tending
- most FANUC robots have flip over capability to operate in narrow spaces
- FANUC robots offer among the best cycle times in their class
FANUC robots bring advanced intelligence to increase the reliability and precision:
- unmanned operation is possible thanks to FANUC vision system, which is now directly integrated within the new R-J3iC controller as standard
- line tracking and multiple arm software can be coupled with vision to increase flexibility
- intelligent software options such as soft float and high sensitive collision detection ensure protection of robot, tooling and parts
- FANUC force sensor can be used for sensitive handling operations
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|
FANUC robots can capitalize on FANUC’s strong experience in Factory Automation:
- the robots have a special design with slim arm and wrist to allow operations in confined areas
- the new M-710iC series (20 to 70kg payload) is especially designed for machine tending
- most FANUC robots have flip over capability to operate in narrow spaces
- FANUC robots offer among the best cycle times in their class
FANUC robots bring advanced intelligence to increase the reliability and precision:
- unmanned operation is possible thanks to FANUC vision system, which is now directly integrated within the new R-J3iC controller as standard
- line tracking and multiple arm software can be coupled with vision to increase flexibility
- intelligent software options such as soft float and high sensitive collision detection ensure protection of robot, tooling and parts
- FANUC force sensor can be used for sensitive handling operations
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