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When inventory-management issues are pressuring you to finish your parts in shorter and shorter productions runs, then you need a powder coating system that maximizes production uptime by changing colors in a quick and efficient method; You need the Magic Cylinder® powder coating system.
The Magic Cylinder is designed for automatic coating environments with XTreme Color Change requirements. By specializing in automatic coating, fewer manual coating stations are required - which keeps the booth's footprint small. Should limited manual reinforcement be required, coating stations can be added to the booth cabin allowing operators to effectively apply the powder to your products.
Magic Cylinder is field-proven technology that is capable of meeting the needs of your rapidly changing manufacturing environment. The Magic Cylinder is designed to be a fully integrated system that delivers the speed and flexibility needed to handle the frequent color changes of your operation.
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The Nordson ColorMax³ (pronounced cubed) powder spray and recovery system is designed for quick colour changes with high system efficiency, optimum airflow and maximum powder usage to meet today's flexible manufacturing system environments.
Several system features minimize powder-in-process, promote easy booth cleaning, and provide fast powder-supply-system changes.
The fully integrated approach of the ColorMax³ system substantially reduces labour cost, downtime and material waste in multi-colour powder coating applications.
With this enhanced operating flexibility, powder coaters are able to manage smaller batches and a wide range of colours to fit just-in-time production schedules.
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100,000 volts of FirstPass Power™ gives you the ability to coat your parts right the first time - every time. OptiFlex "smart" technology stores your application settings for easy recall in any coating scenario. Quick, easy-to-learn procedures reduce training needed to turn operators into manual powder coating experts. "On-gun" remote controls adjust coating mode and powder delivery without requiring operators to turn away from their work.
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The new revolutionary Encore manual powder spray system is packed with features, the Encore system provides coaters with unsurpassed operating control, coating capability and ease of use for an unprecedented level of coating for performance on demand.
The Encore system features plug-and-play design for easy set-up to help you quickly take advantage of greater coating efficiency, productivity and quality than ever before.
The new Encore gun is exceptionally compact, lightweight and well balanced, and features truly functional On-Gun* controls and bright LED display. The all-digital control unit also features large, bright LED displays, and combines unmatched ease and flexibility of operation with true, closed-loop flow control for consistent, repeatable coating coverage, part after part.
The new, highly efficient Encore powder pump flows more powder with less air for a softer, more powder-rich spray pattern to speed painting and further increase transfer efficiency while also lowering air consumption. And the new mobile platform accommodates both a fluidized hopper and all-new vibratory box feed unit for maximum operating flexibility.
The Encore system is available in five mobile configurations that include two vibratory box feeder and three different capacity fluidized hoppers, to best suit specific powder coating operations. Stationary configurations to accommodate rail, stand or wall mounting are also available.
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Lean manufacturing is a trend in many industries. Whether you are a lean operation or not, ITW Gema has equipment solutions that can provide higher productivity at a lower cost. One such example is ITW Gema's Magic Compact Series Powder Coating Booth!
The Magic Compact is designed for automatic powder coating with XTreme Color Change requirements. When required, manual stations can be added to the booth cabin, allowing operators to effectively apply powder to your products. Whether automatic, manual or both, the overall booth footprint of the Magic Compact is small and easy to use.
The Magic Compact booth incorporates all of ITW Gema's industry leading, field-proven technology, like the OptiGuns, OptiStar Advanced Control Units and Chameleon Color Management System, and is more than capable of meeting the needs of your rapidly changing manufacturing environment. The Magic Compact is designed to be a fully integrated system that delivers the speed and flexibility needed to handle your frequent color changes.
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100,000 volts of FirstPass Power™ gives you the ability to coat your parts right the first time - every time. The OPTIFLEX Series improves profitability by making your operation more efficient.
The simplified user interface gives operators total control flexibility without having to worry about balancing several different settings. Quick, easy-to-learn procedures reduce training requirements with operators.
The OPTIFLEX Series decreases your down time by automating coating configurations and the OPTIFLEX's group of high-tech components are designed to save time in an XTreme Color Change Environment.
The intelligent automation and the latest powder coating technology increases transfer efficiency, reducing the amount of powder wasted.
The OPTIFLEX Series improves productivity, even in more challenging applications such as porcelain enamel.
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Prodigy™ HDLV™ Automatic Gun
Automatic gun with straight through powder path, optimised for Prodigy™ dense phase spraying and quick colour change
1500mm long gun for extended reach in to the booth and perfect gun to part distance
Short version available for special applications.
Unique profile prevents powder build up on the gun
Voltage multiplier positioned at the back of the gun - so it operates outside of the booth, reducing gun flex and grounding issues.
Prodigy™ dense phase spraying uses small bore powder delivery hose - eliminating awkward hosing issues
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Automatic electrostatic powder coating applicator : Auto-Mach-Jet
Auto-Mach-Jet provides coating performance, ease of cleaning, simplicity, to allow you to increase your productivity and color change even faster!
The applicator Auto-Mach-Jet easily applies all types of powders on all types of parts. Combine it with the new CRN 457 controller, and the package will allow you to better handle your coating parameters, and provide you with one of the best transfer efficiencies available on the market place.
Because of its design, Auto-Mach-Jet can easily and quickly be cleaned, using minimal compressed air to blow it clean, which allows for faster color changes, and an enhanced production throughput.
The electric and pneumatic controls are integral with the CRN 457 controller, which makes the system compact.
On its large screen, the adjustments are done following icons instructions that are easy to understand by everybody: the learning is intuitive, and the training of the operator is extremely quick
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The Nordson Sure Coat powder spray system provides a solution with patented Select Charge technology, which allows you to choose the ideal electrostatic parameters for your particular application. With it, you can achieve a level of coating quality, efficiency and consistency.
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SAMES powder booths are the result of many year's research, and the synthesis of technical and manual powder coating.
SAMES offers both standard and modular booth solutions, the choice being based on production rate requirements, type of parts to be painted, colour change frequency and number of colors.
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Powder coating equipment : MACH-JET
Reliable, ergonomic and performant. MACH-JET has been specially designed for companies looking to improve their powder coating application. This has been achieved by improving the overall efficiency of the operator.
MACH-JET is a new cart design using revolutionary materials. This allows for easy mounting, provides storage areas and has an integrating air gun for quick powder cleaning. Its plastic design makes cleaning very easy.
MACH-JET is a very light gun, which integrates controls on the handle from where the operator can choose (with only one hand) from 4 preset characteristics of application. The powder flow can also be controlled from the handle. Three luminous diodes permit to the user to visualise the program in use. This is exclusively available only on MACH-JET.
A rotating connector below the handle makes the user’s movements easier, it protects the powder hose from pinching, the couplings are precise and fatigue is reduced. This special device allows a quick release for any maintenance operation.
MACH-JET is a very user-friendly control module that is very easy to work-with. The control setup permits work to be conducted immediately with the use of preset operator programs. The operator can adjust these preset programs if desired.
The whole module is integrated on the front part of the cart. It is mounted on an inclined plane so that the operator can have easy access to the readout.
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Cartridge Filter Powder Booth System
Nordsons range of cartridge filter spray booths are designed for automatic or manual powder coating applications with approximately three colours or less.
For single colour or 'spray to waste' applications a fixed recovery module (type NCB) system is used. The module is directly connected to the spray booth canopy, and has an integral direct drive fan to provide powder extraction in the booth.
For applications with more than one colour, a system with a mobile removable cartridge filter module is used (type NQCB), to allow modules dedicated to different colours to be simply attached to the system.
Innovative, integrated fan and final filter design dramatically reduces the overall booth footprint and height for greater flexibility in booth location and roll-on/ roll-off applications.
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Powder Booths High-Production
GFS' High Production Powder Booths are designed to increase your productivity, product quality, and profitability. Modular designs engineered for optimum airflow and maximum transfer efficiency enable GFS to efficiently produce powder systems ideal for any powder coating operation.
High Production Systems:
-Constructed of 18 gauge stainless steel panels for exceptionally long life
- Self-cleaning cartridge filter collectors provide easy access to the filters for fast maintenance
- Operator shields and touch-up windows create a safe and efficient working environment
- Overhead filtration requires less floor space and features lightweight removable filter modules
- Optimum air control maximizes transfer efficiency and booth cleanliness and improves overall performance
- Unique hood design with angled corners inside booth for easy cleaning
- Independent cartridge module complete with motor, fan and air solenoids with venturies designed to provide efficient air pulsation through cartridge filters
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Powder Paint Booth with Vertical Ventilation
* Sizes adapted to parts to be powdered
* Operator inside or outside the cabin
* Air filtration by high efficiency cartridge filters
Powder Paint Booth with Horizontal Ventilation
* Air filtration by high efficiency cartridge filters, integrated or separate unit
* With or without air compensation
* Operator inside or outside the cabin according to parts to be treated
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iControl® Integrated Control System
Stop The Waste And Take Control with iControl.
Now you can stop the waste and take control of your powder coating operation with Nordsons iControl integrated control system, featuring closed loop digital flow control, automatic gun triggering and reciprocator control.
Traditional open loop controls lack repeatability and don't compensate for incoming air pressure changes at the powder pump. With closed loop flow control, like iControl, changes in compressed air input are measured and converted in to digital signals, then sent to a proportional valve.
This valve then compensates for varying pressure by changing the airflow to the pump accordingly - resulting in repeatable powder output from the gun and uniform film build on the part beng sprayed.
The technology provides digital control of all application parameters and gun movers through a single, user-friendly operator interface.
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PAINTING ROBOTS:
Six-axis EPX-series and PX-series “Expert Paint” robots are designed to optimize performance in industrial, automotive and aerospace coating and dispensing applications. They can be used for primer, base coat, finish coat, clear coat and spray dispensing, using water-based, solvent, powder, glaze, and glue/adhesive materials. Motoman paint robots feature a wide range of reaches (800 mm – 2900 mm) and payloads (3 kg – 20 kg). A variety of wrist types (standard, Lemma, 3-roll and hollow) are available, depending on the robot model and application.
Motoman EPX- and PX-series robots can efficiently coat intricate parts with recesses, curved surfaces, and picture frame-like shapes. Using a complex spray path, the robot can spray different areas of the part to various film thicknesses – without runs or sags.
Motoman offers a variety of fully integrated spray gun options for these different wrist types, including air spray, electrostatic and bell applications. As an option, Motoman offers a built-in (external axis) servo motor that can be used to drive gear pumps which are used for closed-loop fluid control).
All of the Motoman EPX-series and PX-series robots feature a Factory Mutual (FM) Class 1 Division 1 explosion-proof rating.
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Benefiting of KREMLIN REXSON know-how and field experience since 1925, the new Xcite™ gun becomes an extension of the operator’s hand to bring him comfort and well being. Its ergonomy (design, ultra-light trigger, swivel fitting) reduces operator fatigue, increases productivity and prevents any RSI ( Repetitive Strain Injury).
New Xcite™ gun uses the highest quality components for long lasting reliable performances. Xcite™ last generation aircap brings unsurpassed finish quality with a 86% transfer efficiency.
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GR-530G
Ther robot is complete of carousel with two or three arms, ideal for the painting of chairs, with a middle production of 150 pieces/hour.
The carousel provides their positioning in the frontal part for the workmanship.
The programming is effected by direct self-learning.
The simple and economic solution of the carousel avoids to the customer the construction of expensive plants of transport and besides only one operator is enough for loading and unloading of the pieces.
Also when the production doesn't foresee great series of pieces, the robot with the carousel becomes an optimal solution.
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GR 630ST
Anthropomorphous Robot standard version with six degrees of liberty, suitable for painting in line, where exist air or floor conveyor systems, or in absence of handling and limited space, with the aid of an external small carousel it is possible to paint small pieces.
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GR 6100SC
Version of the robot GR 6100 with the application of the Belt conveyor, ideal for the painting of kitchen doors.
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GR 6100
The robot GR 6100 is suitable for the painting of great pieces, of plans, of windows and doors in line.
It is a new conception model of robot, it uses all the best available technologies.
Thanks to component lubricated to life the maintenance it is really limited.
It uses motor with digital control, this allows him to get speed and precision notable.
The software is provided of a complete self-diagnostic, besides the statistic of production and, at request, a program of tele-assistance from remote.
The programming can be made with point to point or off line systems.
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The FANUC paint robot series is suitable for a wie range of painting and coating applications. They offer highest flexibility and precision to paint all sorts of materials such as plastics, metal, wood...
FANUC painting robots are ideal for many types of materials and applications:
• Automotive body (interior and exterior)
• Automotive parts
• Plastics (e.g. mobile phone)
• Wood
• Steel
• Anti-corrosion
• ... and many other
The Paint robot series is available in following models:
• PaintMate 200iA and PaintMate 200iA/5L with 5kg payload and 704mm and 892mm reach.
• P-50iA with 7.5kg payload and 1360 mm reach
• P-250iA/10S with 10kg payload and 2000 mm reach
• P-250iA/15 with 15kg payload and 2800 mm reach
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Vector SOLO
Our World Famous Electrostatic Technology comes up with a new Cordless Gun that stands out – And Alone – in the liquid coating Industry.
Vector Solo is the result of years of work to develop a cordless electrostatic gun worthy of the Ransburg name and the quality tradition we’ve upheld world wide.
This new low pressure spray gun represents an extraordinary accomplishment
representing significantly improving paint atomisation, transfer efficiency, durability and operator comfort with complete compliance with European Environmental Legislation.
• Cordless portability and convenience
- no generators or controllers
• Superior atomisation and transfer efficiency
• Lighter weight with superior ergonomic balance
• Quick and easy to set up „straight from the box“
• Lower running costs and maintenance.
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M22 P HTV: The HTV gun - flat fan - (Vortex technology) is recommended for applying low viscosity materials to difficult to reach areas
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AIRMIX® 10.14 - "Start Pump": For any industrial application requiring low viscosity products
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Flowmax® 40.25F Pump - Stainless Steel: New generation Flowmax® pump for low volume applications
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Airmix® 20.50 Pump - Stainless Steel: Universal AIRMIX® pump, can be used with most coating materials, including high solids and water-based products.
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S3 G HPA: Small HPA gun featuring comfort and precision recommended for precise works and decoration
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CMA was born in the 1994 and since that time it has followed an uniform growing which led it to be one of the most important Italian company for the production of anthropomorphic robots for painting.
This success is testified by the over 700 robots set up among Italy, Europe, South America, Central America, North Africa and Australia.
Thanks to a long experience in this field, CMA is able to offer suitable solutions for painting with individual automatic Robots or integrated systems and we guarantee very high quality and reliable plants and services.
The Robots are studied for each sector of application: simple but very fast models, five-axes Robots with direct self-learning programming or extremely sophisticated six-axes versions with point-to-point programming, self-learning, off line or external systems. CMA Robots are certified to be used in potentially explosive areas according to the ATEX regulations and the company is also working under ISO 9001/2000 Certification.
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MOTOMAN offers the widest range of robotic products with the number of controlled axes ranging from 4 to 13, including application dedicated robots for welding, palletising, handling, painting and clean room applications, with payloads ranging from 3 to 600 kg.
MOTOMAN installs turnkey systems and customised manufacturing solutions with the highest level of quality.
All manipulators/robots are fully electrical controlled by servo power.
The latest control system is capable of synchronised motion & control of up to four robots or 36 axes in total.
MOTOMAN also offers service, maintenance and training.
MOTOMAN, the robotic division of Yaskawa Electric Corporation, has its European headquarters in Kalmar, Sweden and Allershausen, Germany.
Interested in knowing more? Please contact us!
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