|
|
When inventory-management issues are pressuring you to finish your parts in shorter and shorter productions runs, then you need a powder coating system that maximizes production uptime by changing colors in a quick and efficient method; You need the Magic Cylinder® powder coating system.
The Magic Cylinder is designed for automatic coating environments with XTreme Color Change requirements. By specializing in automatic coating, fewer manual coating stations are required - which keeps the booth's footprint small. Should limited manual reinforcement be required, coating stations can be added to the booth cabin allowing operators to effectively apply the powder to your products.
Magic Cylinder is field-proven technology that is capable of meeting the needs of your rapidly changing manufacturing environment. The Magic Cylinder is designed to be a fully integrated system that delivers the speed and flexibility needed to handle the frequent color changes of your operation.
|
|
The Nordson ColorMax³ (pronounced cubed) powder spray and recovery system is designed for quick colour changes with high system efficiency, optimum airflow and maximum powder usage to meet today's flexible manufacturing system environments.
Several system features minimize powder-in-process, promote easy booth cleaning, and provide fast powder-supply-system changes.
The fully integrated approach of the ColorMax³ system substantially reduces labour cost, downtime and material waste in multi-colour powder coating applications.
With this enhanced operating flexibility, powder coaters are able to manage smaller batches and a wide range of colours to fit just-in-time production schedules.
|
|
|
100,000 volts of FirstPass Power™ gives you the ability to coat your parts right the first time - every time. OptiFlex "smart" technology stores your application settings for easy recall in any coating scenario. Quick, easy-to-learn procedures reduce training needed to turn operators into manual powder coating experts. "On-gun" remote controls adjust coating mode and powder delivery without requiring operators to turn away from their work.
|
|
With its integrated DPCS exclusive system, Mach-Jet gun provides an optimum electrostatic charge to powder. Operator selects easily from the back of the gun the coating program adapted to different shapes of the parts; this allows a perfect quality of finishing and helps achieving powder savings.
The e-Jet set is composed of the Mach-Jet sprayer; on the back of handle, integrated flow controls allow you to choose among 4 coating preset parameters.
The trolley features a vibrating table accepting all standard powder suppliers’boxes. It is equipped with Fast Clean, an exclusive system improving the efficiency of the cleaning of powder hoses.
|
|
|
|
|
|
The new revolutionary Encore manual powder spray system is packed with features, the Encore system provides coaters with unsurpassed operating control, coating capability and ease of use for an unprecedented level of coating for performance on demand.
The Encore system features plug-and-play design for easy set-up to help you quickly take advantage of greater coating efficiency, productivity and quality than ever before.
The new Encore gun is exceptionally compact, lightweight and well balanced, and features truly functional On-Gun* controls and bright LED display. The all-digital control unit also features large, bright LED displays, and combines unmatched ease and flexibility of operation with true, closed-loop flow control for consistent, repeatable coating coverage, part after part.
The new, highly efficient Encore powder pump flows more powder with less air for a softer, more powder-rich spray pattern to speed painting and further increase transfer efficiency while also lowering air consumption. And the new mobile platform accommodates both a fluidized hopper and all-new vibratory box feed unit for maximum operating flexibility.
The Encore system is available in five mobile configurations that include two vibratory box feeder and three different capacity fluidized hoppers, to best suit specific powder coating operations. Stationary configurations to accommodate rail, stand or wall mounting are also available.
|
|
|
|
|
|
Lean manufacturing is a trend in many industries. Whether you are a lean operation or not, ITW Gema has equipment solutions that can provide higher productivity at a lower cost. One such example is ITW Gema's Magic Compact Series Powder Coating Booth!
The Magic Compact is designed for automatic powder coating with XTreme Color Change requirements. When required, manual stations can be added to the booth cabin, allowing operators to effectively apply powder to your products. Whether automatic, manual or both, the overall booth footprint of the Magic Compact is small and easy to use.
The Magic Compact booth incorporates all of ITW Gema's industry leading, field-proven technology, like the OptiGuns, OptiStar Advanced Control Units and Chameleon Color Management System, and is more than capable of meeting the needs of your rapidly changing manufacturing environment. The Magic Compact is designed to be a fully integrated system that delivers the speed and flexibility needed to handle your frequent color changes.
|
|
100,000 volts of FirstPass Power™ gives you the ability to coat your parts right the first time - every time. The OPTIFLEX Series improves profitability by making your operation more efficient.
The simplified user interface gives operators total control flexibility without having to worry about balancing several different settings. Quick, easy-to-learn procedures reduce training requirements with operators.
The OPTIFLEX Series decreases your down time by automating coating configurations and the OPTIFLEX's group of high-tech components are designed to save time in an XTreme Color Change Environment.
The intelligent automation and the latest powder coating technology increases transfer efficiency, reducing the amount of powder wasted.
The OPTIFLEX Series improves productivity, even in more challenging applications such as porcelain enamel.
|
|
|
|
|
|
Automatic electrostatic powder coating solutions : Auto-Mach-Jet and Inobell
Auto-Mach-Jet provides coating performance, ease of cleaning, simplicity, to allow you to increase your productivity and color change even faster!
The applicator Auto-Mach-Jet easily applies all types of powders on all types of parts. Combine it with the new CRN 457 controller, and the package will allow you to better handle your coating parameters, and provide you with one of the best transfer efficiencies available on the market place.
Because of its design, Auto-Mach-Jet can easily and quickly be cleaned, using minimal compressed air to blow it clean, which allows for faster color changes, and an enhanced production throughput.
The electric and pneumatic controls are integral with the CRN 457 controller, which makes the system compact.
On its large screen, the adjustments are done following icons instructions that are easy to understand by everybody: the learning is intuitive, and the training of the operator is extremely quick.
High performance powder bell sprayer Inobell
To meet the requirements of companies looking to improve paint savings, SAMES has designed Inobell, the brand electrostatic powder bell, with high performance, high quality finish and easy integration. It allows the application of powder paint on all types of surfaces with a particular effectiveness on flat surfaces.
|
|
Prodigy™ HDLV™ Automatic Gun
Automatic gun with straight through powder path, optimised for Prodigy™ dense phase spraying and quick colour change
1500mm long gun for extended reach in to the booth and perfect gun to part distance
Short version available for special applications.
Unique profile prevents powder build up on the gun
Voltage multiplier positioned at the back of the gun - so it operates outside of the booth, reducing gun flex and grounding issues.
Prodigy™ dense phase spraying uses small bore powder delivery hose - eliminating awkward hosing issues
|
|
SAMES powder booths are the result of many year’s research, and the synthesis of technical and manual powder coating.
SAMES offers both standard and modular booth solutions, the choice being based on production rate requirements, type of parts to be painted, colour change frequency and number of colors.
Productivity, Economy, Compact Size and Ergonomics are the key words that sum up requirements in the surface treatment business today.
To meet these criteria and satisfy the most demanding customers, Sames has developed EasyCompact, its new automatic powder-coating system, built around a new booth for even faster colour change!
|
|
Auto-mach-jet provides coating performance, ease of cleaning, simplicity, to allow you to increase your productivity and color change even faster!
The applicator Auto-Mach-Jet easily applies all types of powders on all types of parts. Combine it with the new CRN 457 controller, and the package will allow you to better handle your coating parameters, and provide you with one of the best transfer efficiencies available on the market place.
Because of its design, Auto-Mach-Jet can easily and quickly be cleaned, using minimal compressed air to blow it clean, which allows for faster color changes, and an enhanced production throughput.
The electric and pneumatic controls are integral with the CRN 457 controller, which makes the system compact.
On its large screen, the adjustments are done following icons instructions that are easy to understand by everybody: the learning is intuitive, and the training of the operator is extremely quick.
|
|
Equipment designed for conducting tests in laboratory powder or pre-series in production workshops. Compact and lightweight, this full equipment is easily transported and requires you little space.
This ready-to-spray unit includes an integrated powder pump and a small 0.5 liter tank.
|
|
This manual powder booth is designed to equip manual powder installations.
Ideal for use in very small spaces, ManuCompact is suitable for small and medium production series.
|
|
|
|
|
|
Powder Booths High-Production
GFS' High Production Powder Booths are designed to increase your productivity, product quality, and profitability. Modular designs engineered for optimum airflow and maximum transfer efficiency enable GFS to efficiently produce powder systems ideal for any powder coating operation.
High Production Systems:
-Constructed of 18 gauge stainless steel panels for exceptionally long life
- Self-cleaning cartridge filter collectors provide easy access to the filters for fast maintenance
- Operator shields and touch-up windows create a safe and efficient working environment
- Overhead filtration requires less floor space and features lightweight removable filter modules
- Optimum air control maximizes transfer efficiency and booth cleanliness and improves overall performance
- Unique hood design with angled corners inside booth for easy cleaning
- Independent cartridge module complete with motor, fan and air solenoids with venturies designed to provide efficient air pulsation through cartridge filters
|
|
Cartridge Filter Powder Booth System
Nordsons range of cartridge filter spray booths are designed for automatic or manual powder coating applications with approximately three colours or less.
For single colour or 'spray to waste' applications a fixed recovery module (type NCB) system is used. The module is directly connected to the spray booth canopy, and has an integral direct drive fan to provide powder extraction in the booth.
For applications with more than one colour, a system with a mobile removable cartridge filter module is used (type NQCB), to allow modules dedicated to different colours to be simply attached to the system.
Innovative, integrated fan and final filter design dramatically reduces the overall booth footprint and height for greater flexibility in booth location and roll-on/ roll-off applications.
|
|
|
The Nordson Sure Coat powder spray system provides a solution with patented Select Charge technology, which allows you to choose the ideal electrostatic parameters for your particular application. With it, you can achieve a level of coating quality, efficiency and consistency.
|
|
Powder Paint Booth with Vertical Ventilation
* Sizes adapted to parts to be powdered
* Operator inside or outside the cabin
* Air filtration by high efficiency cartridge filters
Powder Paint Booth with Horizontal Ventilation
* Air filtration by high efficiency cartridge filters, integrated or separate unit
* With or without air compensation
* Operator inside or outside the cabin according to parts to be treated
|
|
This automatic and electrostatic powder coating applicator with rotating bell is specially designed for applications on large flat surfaces.
A variety of powder types can be used with a thickness regularity less than 5µ.
|
|
Powder coating on car bodies with SAMES
Inventor of the coating process for industry, SAMES now works in partnership with all the main actors on the market in an uncontested leading position, to ensure that the car industry benefits from all the advantages of electrostatic coating:
- materials savings
- quality of surface finish
- respect of the environment
With 2 powder sprayers.
|
|
Powder coating on car bodies with SAMES
Inventor of the coating process for industry, SAMES now works in partnership with all the main actors on the market in an uncontested leading position, to ensure that the car industry benefits from all the advantages of electrostatic coating:
- materials savings
- quality of surface finish
- respect of the environment
With 4 powder sprayers.
|
|
iControl® Integrated Control System
Stop The Waste And Take Control with iControl.
Now you can stop the waste and take control of your powder coating operation with Nordsons iControl integrated control system, featuring closed loop digital flow control, automatic gun triggering and reciprocator control.
Traditional open loop controls lack repeatability and don't compensate for incoming air pressure changes at the powder pump. With closed loop flow control, like iControl, changes in compressed air input are measured and converted in to digital signals, then sent to a proportional valve.
This valve then compensates for varying pressure by changing the airflow to the pump accordingly - resulting in repeatable powder output from the gun and uniform film build on the part beng sprayed.
The technology provides digital control of all application parameters and gun movers through a single, user-friendly operator interface.
|
|
|
|
|
|
Powder painting represents the optimum solution for various industrial components and is increasingly used thanks to the total absence of emission of solvents, the total recovery of the overspray and the easiness of automatic application.
The typical system is made up of a pre-treatment tunnel, a drying oven, a mono-colour or colour change booth, polymerization oven, overhead conveyor; alternatively for large-sized components, treatment cells with step advance are used.
PROS
- Excellent surface resistance
- Automatic application
- Manual application with unskilled personnel
- High productivity
- Recovery of overspray
- Solvent-free
CONS
- Difficult to apply on very heavy structures as the polymerization requires the piece to reach the temperature of 160 180° for 15-20 mins.
- It can often not be applied to details that are already assembled, again because of the high temperatures
- Uneconomic if many colours in small batches have to be handled
- Not applicable to materials that cannot exceed certain temperatures
|
|
The MagicCenter is a fully integrated powder coating concept. Included in the system are the application controls, the axis controls and the fresh powder dosing system. The automated cleaning process cuts down the color change times significantly.
Power up your productivity and save time and money!
|
|
|
Whether long or short strokes, the ZA reciprocator and XT positioner from ITW Gema provide efficient automation for optimized coating quality.
|
|
|
100,000 volts of FirstPass Power™ gives you the ability to coat your parts right the first time - every time. OptiFlex "smart" technology stores your application settings for easy recall in any coating scenario. Quick, easy-to-learn procedures reduce training needed to turn operators into manual powder coating experts. "On-gun" remote controls adjust coating mode and powder delivery without requiring operators to turn away from their work.
|
|
With its integrated DPCS exclusive system, Mach-Jet gun provides an optimum electrostatic charge to powder. Operator selects easily from the back of the gun the coating program adapted to different shapes of the parts; this allows a perfect quality of finishing and helps achieving powder savings.
The e-Jet set is composed of the Mach-Jet sprayer; on the back of handle, integrated flow controls allow you to choose among 4 coating preset parameters.
The trolley features a vibrating table accepting all standard powder suppliers’boxes. It is equipped with Fast Clean, an exclusive system improving the efficiency of the cleaning of powder hoses.
|
|
|
|
|
|
The new revolutionary Encore manual powder spray system is packed with features, the Encore system provides coaters with unsurpassed operating control, coating capability and ease of use for an unprecedented level of coating for performance on demand.
The Encore system features plug-and-play design for easy set-up to help you quickly take advantage of greater coating efficiency, productivity and quality than ever before.
The new Encore gun is exceptionally compact, lightweight and well balanced, and features truly functional On-Gun* controls and bright LED display. The all-digital control unit also features large, bright LED displays, and combines unmatched ease and flexibility of operation with true, closed-loop flow control for consistent, repeatable coating coverage, part after part.
The new, highly efficient Encore powder pump flows more powder with less air for a softer, more powder-rich spray pattern to speed painting and further increase transfer efficiency while also lowering air consumption. And the new mobile platform accommodates both a fluidized hopper and all-new vibratory box feed unit for maximum operating flexibility.
The Encore system is available in five mobile configurations that include two vibratory box feeder and three different capacity fluidized hoppers, to best suit specific powder coating operations. Stationary configurations to accommodate rail, stand or wall mounting are also available.
|
|
Equipment designed for conducting tests in laboratory powder or pre-series in production workshops. Compact and lightweight, this full equipment is easily transported and requires you little space.
This ready-to-spray unit includes an integrated powder pump and a small 0.5 liter tank.
|
|
|
The Nordson Sure Coat powder spray system provides a solution with patented Select Charge technology, which allows you to choose the ideal electrostatic parameters for your particular application. With it, you can achieve a level of coating quality, efficiency and consistency.
|
|
Powder Paint Booth with Vertical Ventilation
* Sizes adapted to parts to be powdered
* Operator inside or outside the cabin
* Air filtration by high efficiency cartridge filters
Powder Paint Booth with Horizontal Ventilation
* Air filtration by high efficiency cartridge filters, integrated or separate unit
* With or without air compensation
* Operator inside or outside the cabin according to parts to be treated
|
|
|
|
see the results for the following category : 