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PAINTING ROBOTS:
Six-axis EPX-series and PX-series “Expert Paint” robots are designed to optimize performance in industrial, automotive and aerospace coating and dispensing applications. They can be used for primer, base coat, finish coat, clear coat and spray dispensing, using water-based, solvent, powder, glaze, and glue/adhesive materials. Motoman paint robots feature a wide range of reaches (800 mm – 2900 mm) and payloads (3 kg – 20 kg). A variety of wrist types (standard, Lemma, 3-roll and hollow) are available, depending on the robot model and application.
Motoman EPX- and PX-series robots can efficiently coat intricate parts with recesses, curved surfaces, and picture frame-like shapes. Using a complex spray path, the robot can spray different areas of the part to various film thicknesses – without runs or sags.
Motoman offers a variety of fully integrated spray gun options for these different wrist types, including air spray, electrostatic and bell applications. As an option, Motoman offers a built-in (external axis) servo motor that can be used to drive gear pumps which are used for closed-loop fluid control).
All of the Motoman EPX-series and PX-series robots feature a Factory Mutual (FM) Class 1 Division 1 explosion-proof rating.
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GR-530G
Ther robot is complete of carousel with two or three arms, ideal for the painting of chairs, with a middle production of 150 pieces/hour.
The carousel provides their positioning in the frontal part for the workmanship.
The programming is effected by direct self-learning.
The simple and economic solution of the carousel avoids to the customer the construction of expensive plants of transport and besides only one operator is enough for loading and unloading of the pieces.
Also when the production doesn't foresee great series of pieces, the robot with the carousel becomes an optimal solution.
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GR 630ST
Anthropomorphous Robot standard version with six degrees of liberty, suitable for painting in line, where exist air or floor conveyor systems, or in absence of handling and limited space, with the aid of an external small carousel it is possible to paint small pieces.
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GR 6100SC
Version of the robot GR 6100 with the application of the Belt conveyor, ideal for the painting of kitchen doors.
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GR 6100
The robot GR 6100 is suitable for the painting of great pieces, of plans, of windows and doors in line.
It is a new conception model of robot, it uses all the best available technologies.
Thanks to component lubricated to life the maintenance it is really limited.
It uses motor with digital control, this allows him to get speed and precision notable.
The software is provided of a complete self-diagnostic, besides the statistic of production and, at request, a program of tele-assistance from remote.
The programming can be made with point to point or off line systems.
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The FANUC paint robot series is suitable for a wie range of painting and coating applications. They offer highest flexibility and precision to paint all sorts of materials such as plastics, metal, wood...
FANUC painting robots are ideal for many types of materials and applications:
• Automotive body (interior and exterior)
• Automotive parts
• Plastics (e.g. mobile phone)
• Wood
• Steel
• Anti-corrosion
• ... and many other
The Paint robot series is available in following models:
• PaintMate 200iA and PaintMate 200iA/5L with 5kg payload and 704mm and 892mm reach.
• P-50iA with 7.5kg payload and 1360 mm reach
• P-250iA/10S with 10kg payload and 2000 mm reach
• P-250iA/15 with 15kg payload and 2800 mm reach
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CMA was born in the 1994 and since that time it has followed an uniform growing which led it to be one of the most important Italian company for the production of anthropomorphic robots for painting.
This success is testified by the over 700 robots set up among Italy, Europe, South America, Central America, North Africa and Australia.
Thanks to a long experience in this field, CMA is able to offer suitable solutions for painting with individual automatic Robots or integrated systems and we guarantee very high quality and reliable plants and services.
The Robots are studied for each sector of application: simple but very fast models, five-axes Robots with direct self-learning programming or extremely sophisticated six-axes versions with point-to-point programming, self-learning, off line or external systems. CMA Robots are certified to be used in potentially explosive areas according to the ATEX regulations and the company is also working under ISO 9001/2000 Certification.
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MOTOMAN offers the widest range of robotic products with the number of controlled axes ranging from 4 to 13, including application dedicated robots for welding, palletising, handling, painting and clean room applications, with payloads ranging from 3 to 600 kg.
MOTOMAN installs turnkey systems and customised manufacturing solutions with the highest level of quality.
All manipulators/robots are fully electrical controlled by servo power.
The latest control system is capable of synchronised motion & control of up to four robots or 36 axes in total.
MOTOMAN also offers service, maintenance and training.
MOTOMAN, the robotic division of Yaskawa Electric Corporation, has its European headquarters in Kalmar, Sweden and Allershausen, Germany.
Interested in knowing more? Please contact us!
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From traditional application to electrostatic processes, Stäubli paint robots cover all needs for automated finishing. They operate in various industrial sectors:
-Woodplastics components for automotive industry (inside and outside),
-metal components for automotive industry (antifriction…),
-cycle industry (liquid, powder),
-wood industry,
-farming equipment,
-household appliance,
-consumer goods (TV sets, game consoles,…),
-aerospace,
-optics
MetalStäubli also presents a relevant offer for enamelling applications (plumbing and porcelain), gluing (spraying or extrusion), release agent applications…
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The FANUC paint robot series is suitable for a wie range of painting and coating applications. They offer highest flexibility and precision to paint all sorts of materials such as plastics, metal, wood...
FANUC painting robots are ideal for many types of materials and applications:
• Automotive body (interior and exterior)
• Automotive parts
• Plastics (e.g. mobile phone)
• Wood
• Steel
• Anti-corrosion
• ... and many other
The Paint robot series is available in following models:
• PaintMate 200iA and PaintMate 200iA/5L with 5kg payload and 704mm and 892mm reach.
• P-50iA with 7.5kg payload and 1360 mm reach
• P-250iA/10S with 10kg payload and 2000 mm reach
• P-250iA/15 with 15kg payload and 2800 mm reach
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Kawasaki Robots K-Series
The K-Series robots are designed especially for paint applications with a reach of 1240 up to 3014 mm. Therefore it is possible to realise space-saving cells as well as big painting lines in the automotive industry.
The special wrist technology allows a media feed directly through axis 5 and 6 and minimises the contures of the robot. Therefore it is possible to access narrow and hard to reach areas.
All K-Series robots are ATEX certified.
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The K Series line of painting robots was developed with our "Simple and Friendly" design concept. With eight explosion-proof models available, Kawasaki has a robot that will suit any robotic painting application from small paint cells to complete multi-robot automotive finishing systems.
The new K Series paint robots are loaded with features yet easily installed, integrated, and programmed allowing for rapid production start-ups.
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Motoman EPX2900 Paint Robot
Versatile Paint Robot
The EPX2900 robot provides versatility and superior performance for standard industrial, automotive and aerospace coating and dispensing applications. It is ideal for painting automotive bodies and plastic component parts, agricultural equipment and other machinery and large parts. The high-speed EPX2900 creates a smooth, consistent finish with outstanding efficiency. It is Factory Mutual (FM) approved for Class 1, Div. 1 use in hazardous environments.
The EPX2900 robot has a 70 mm (2.76") diameter hollow wrist that facilitates mounting of spray equipment. Interference between the hose and parts/fixtures is avoided, ensuring optimum cycle time and robot reach/access. Optional devices such as 24-color change valve (CCV), flushable gear pump (FGP), flushing unit valve and master valve can be mounted on the upper arm resulting in reduced cycle time and less wasted paint.
The EPX2900 robot has a 20 kg (44.1-lb) payload capacity, 2,900 mm (114.2") reach, and ±0.5 mm (±0.02") repeatability. The EPX2900 is available in a floor-mounted configuration.
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BWG supplies a complete program of roll coaters for strip no-rinse pre-treatment and after-treatment as well as for all applications in coil coating. Our coaters are designed with two or three rollers for coating in vertical or horizontal strip run.
Special design features are:
- Heavy, vibration-free structure
- Adjustment of the coater rollers via high-precision step motors
- Control of compressive forces between the coater rollers via force measuring devices
- Fast roller change
- Fast lacquer change
BWG roll coaters can be supplied individually as retrofits for coating sections in existing lines or as a component of a complete BWG coil coating line with all auxiliary equipment.
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State of the art technology, working pressure achieved within 4 minutes, consistent uniform coatings – even on curved substrates, optimized deposition processes for different substrates, high deposition rates.
Based on many years of thin-film experience this sputtering system the SP-100 reflects the state of the art in precision pulse plasma sputtering technology. The single-target, reactive sputtering principle provides outstanding flexibility for process innovation and simplified operation.
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The MC-380-H is a stand alone AR Box coater or - combined with an ultrasonic cleaning system - a complete coating solution. It offers consistent sophisticated AR coatings in short process times with an easy process setup.
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High volume vacuum Box Coater.
The 1200-DLF Box Coater deposits anti-reflective (AR) and / or mirror coatings on organic and mineral glass lenses via thermal evaporation process. It offers multiple process applications. This machine is built for highest throughput requirements in Rx-Lab and stock lens production.
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Lacquer and Paint Testing Machine, Model 202 C
Version with electro-hydraulic drive for coated sheets up to 1.5 mm thick. Infinitely variable control of drawing speed up to 50 mm/min. Automatic clamping of specimen. By virtue of the C-form test head aperture it is possible to test sheet metal panels in addition to sheet metal strips.
Option:
Camera module VIDEOMASTER USB comfortable observation of the deep drawing process or stereo microscope.
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Cupping and Deep-drawing Cup Test Machine, Model 242
For testing lacquers and paints of all kinds for elasticity and adhesive quality using the Erichsen Cupping Test in conformity with DIN ISO 1520, ISO 1520, BS 3900:Part E4, NF T 30-019 and SIS 18 41 77 and deep drawing cup test. Matched test tools permit automatic sequence of operations: pressing the test piece, cutting the blank, exerting the sheet holder pressure, deep drawing, sheet holder pressure release, stripping of cup, return of punch to initial position and switch-off of machine.
The testing machine including one test tool according to DIN ISO 1520.
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With the S-20 Tungsten Carbide Tool, Taber's Shear/Scratch Tester can evaluate coating adhesion on a variety of materials. A precision cutting tool is attached to a balanced and calibrated scale beam, then placed on the specimen. As the turntable rotates the specimen, the cutting tool will shear the coating, allowing you to verify proper adhesion. By changing the load on the cutting tool, you can determine the point of failure.
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Master Bond Inc. offers a complete line of environmentally friendly conformal coatings that are easy to apply and provide superior protection for printed circuitry. These conformal coatings include very fast, one part, UV curing formulations, one and two part epoxies, one and two part silicones and a unique, cost effective latex system. These electronics coatings can be applied by spraying, dipping, flow coating and other conventional processing techniques. Master Bond Inc. will be glad to recommend specific products for your particular application.
Where rapid cure speeds are of prime importance, we offer one part, UV curable systems. For intricate parts with shadowed-out areas, we also offer special "dual cure" coatings which cure with UV light and with the addition of heat. Grades vary in viscosity, cure speed, flexibility, chemical and temperature resistance, electrical properties, color, etc. Special formulations are non-yellowing, optically clear, cryogenically serviceable, repairable and have exceptional dielectric properties. Ultra low viscosity coatings are available for confined spaces.
For easy application and reliable performance, select Master Bond for your conformal coating needs. Our wide range of compounds will extend the life of your electronic assemblies and provide protection against moisture, abrasion, solvents, and elevated temperatures. They are 100% reactive and contain no solvents or diluents. For over 30 years, manufacturing companies worldwide have depended on Master Bond's job-proven compounds.
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HPA Conformal Coating
Ref: HPA
Resistant to mould growth
May be removed with solvents such as Ultrasolve (ULS)
UV trace for inspection
Excellent dielectric properties and with a wide temperature range
Approved to US MIL-1-46058C
China Military Approval GJB150 and GJB4 (Naval)
For professional use only
Acrylic Protective Lacquer
Ref: APL
Offers excellent adhesion to all substrates
UV trace for inspection
May be removed with solvents such as Ultrasolve (ULS)
Wide temperature range and good dielectric properties
May be soldered through, allowing for repair
For professional use only
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Rigid Pendulum Type Physical Properties Testing Instrument, RPT-3000W
This instrument allows measurement of visco-elastic physical properties under a curing process and the surface layer physical properties of the material being measured and other materials such as inorganic materials like concrete, cosmetics, paper and foods. This means that the test method does not depend on the substrate. Therefore, this instrument has applications for the development/improvement, quality evaluation, designing, trouble-shooting, and the production line and life evaluation of materials.
All materials transform from a liquid state to a solid state through certain actions (heat, light, time and others) and produce various physical properties. The change in phase from a liquid to a solid causes various problems. The most important item to evaluate from among the various material evaluations is the change in age of the chemical-physical performances in the process of curing and drying from a liquid state to a solid state.
Measurement
Fix the test piece coating plate on the cooling/heating block. Set the pendulum so that the knife-edge, the fulcrum of the swing, comes vertically into contact on the test piece coated surface. Apply free vibration to the pendulum. For measurement of physical properties, use a cylindrical edge. By analyzing this vibration, the curing process and surface's physical properties can be evaluated.
Features
-Coating Thickness Resolution: 0.01 ìm - 7mm
-Period of Vibration:0.05 to 2.000sec
-Logarithmic Damping Ratio: 0.001 to 6.000sec
-Test Temperature: -100 to +400 degree Celsius
-Measurement Time: 1 to 9999 minutes
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APPLICATION Suitable for producing adhesive tape, such as:
BOPP tape/Double-side tape/Kraft paper tape/Label sticker/Foam tape/ Cloth tape/Polyester and Release paper.
FEATURES Special designs, suitable for various kinds of materials.
Auto tension control.
Auto temperature controlling to suit refresh materials.
Special designs for heating system, high efficiency.
According to different types to design different coating method.
MAIN TECHNICAL PARAMETERS:
MODEL AT-500 AT-1000 AT-1300 AT-1600
Valid width 500 mm 1000 mm 1300 mm 1600 mm
Mechanical Speed 5-30M/min 5-80M/min 15-150M/min 15-150M/min
Coating average degree ± 0.025mm
Rewinding Edge Smooth ± 3mm
Mechanical Power 5-25 HP 20-45 HP 30-80 HP 40-100 HP
Oven Length Special design is available according to customer’s request
Heating Steam/Hot Blast/Thermal Oil/Electricity
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INFICON Stiletto® is a scanning-laser particle detection system that finds yield-limiting particle contamination in real time on every wafer. Its increased particle detection area and accurate particle counting and sizing, enable yield and productivity improvements for the most advanced semiconductor processes.
INFICON Stiletto is capable of in situ metrology and process control, enabling yield and productivity improvements for the most advanced semiconductor processes. Stiletto is the first in situ particle monitoring system to be fully integrated with the process tool. When combined with parametric tool data, particle counts can be overlaid with equipment status to allow engineers to identify the exact time and cause of particle formation. The ability of INFICON Stiletto to detect particles during every run of every wafer provides unprecedented protection against defect-induced yield loss.
INFICON Stiletto resonant scanner continuously monitors a much larger volume than the stationary laser beam systems used in existing in situ particle monitors, so Stiletto is able to provide statistically significant count rates for process control. In addition, repeatedly scanning the same volume permits auto-correlation, an advanced signal processing technique that virtually eliminates false counts. This combination of cutting-edge technologies delivers submicron sensitivity that detects "killer particles" while avoiding nuisance events. So you get reliable fault detection for every wafer, every run, every time.
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Operating Limits:
-Max.Depth: 5m
-Max.fluid temperature: 40°C
-Max.passage of suspended solid body: ö35mm
-Min.drainage level from the bottom: 40mm
-Continuous duty
Material:
-Pump body: Cast iron
-Impeller: Cast iron
-Motor shaft: Stainless Steel
-Double seal: Mechanical seal ceramic-graphite-NBR, with oil barrier chamber and inner lip seal to protect the seal in the event of dry running.
Application:
·Drainage and sewage applications
·Wastewater removal or transfer
·Dewatering
·Rcommended for usage in cellars, underground car parks, drains, cesspits etc.
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Pycnometer, Model 290
To measure the density of coating materials and similar liquids. Robust and light weight design, made of black anodized aluminium, or alternatively, stainless steel. Available for 50 or 100 ml capacity, also with official calibration certificate.
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The LX/L series die lubricator with 1 or 2 axis, assures precise and accurate spraying for easy extraction of castings.
Modular standard lubrication head with adjustable width to adapt to the shape of the casting. On request, lubrication heads of other brands can be mounted.
Spraying cycles are automatically adjusted to any changes made to the program and stored on flash eprom. The Lubricator is supplied with standard functions easy to customize.
Equipped with Siemens S7 Control for flexible and efficient management, as well as a TOUCH-SCREEN operator panel to store all programs on flash eprom.
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