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A modular designed palletiser which can be adapted for both semi or fully automatic operation. The loading height can be at high or low level to allow connection to any existing conveyors. Packs are collated to an infeed conveyor, row by row, before being transferred to the loading plate by a
pneumatic pusher. When a layer is complete, the loading plate seeks the correct level and moves out above the pallet for adjustment of the correct level
- Stable frame
- Modular designed for high flexibility
- High efficiency level
- More than 40 years of experience
- Quick and safe when changing formats
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Putting efficiency into your conveying and palletizing system will reduce labor costs, inventory expenses and help you fit more product into your warehouse. Westfalia will help you determine which type of conveying and palletizing system will give you the best results. Once we determine the best solution for your needs, we can test your products on our palletizing system demo in-house.
Knowing that you need to palletize is an easy decision, deciding which technology is best for your business, is not.
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A-880 Series Mid-Speed Case Palletizers Smooth, quiet performance and optimum productivity down the line
Features:
Heavy-duty construction
Flexible layout
Rates in excess of 75 cases per minute
Benefits:
Handles a broad range of case sizes, slip sheets, tier sheets, and case orientation requirements
Clean, simple design and premium components ensure exceptional reliability
Available in front- and side-discharge configurations
Mid-speed capability in a compact footprint
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What does it do?
- The latest generation palletizing industrial 4 axes robot by FANUC Robotics. The unit is engineered for precision high-speed/high-payload operation, user-friendly setup, and maximum reliability supported by an extensive service and parts network. This four-axis, electric servo-driven robot has an integrated mechanical and control unit designed for a wide variety of manufacturing and palletizing system processes.
What can I palletize?
- Cases
- Mixed loads
- Depalletizing
- Layer handling
How productive is it?
- 20 cycles/min. case palletizing at 100 kg. Repeatability of +/- 0.5 mm at full speed and full payload within entire work envelope.
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Model 537
For download the brochure Palletiser
537 please click on the image!
Multi-axial articulated arm robot
Performance
up to 9 cycles/minute, dependent on product size, product weight and pallet pattern
Power consumption
approx. 15 kVA
Ultimate load
up to 160 kg incl. tool
Pallet height incl. pallet
approx. 2,500 mm
Pallet sizes
EURO: 1200 x 800 x 150 mm
Industry: 1200 x 1000 x 150 mm
CHEP: 1200 x 1200 x 150 mm
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CASI robotic palletizing systems are capable of palletizing cases, bags, bundles, trays, totes, pails, pallets and sheets. Our palletizing robotic work cells are a perfect solution for loading palletized product in a number of . Each palletizing cell is custom designed to your project requirements and plant layout All CASI robotic systems feature a multi-axis articulated arm robot, which provides the ultimate in flexibility and reliable operation. With fast, pre-programmed changeovers and customizable end-of-arm tooling, the system can easily palletize a variety of different products.
Ask us about a custom solution for random product and case sizes. CASI provides some of the most cutting edge controls in the industry. Custom applications and tooling also available.
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Robotic Palletizers and Depalletizers
Flexible robotic solutions handle multiple production lines
Features:
Reliability
Flexibility
Compact footprint
Proven performance
Benefits:
Tooling designed and built by FKI Logistex to handle a wide variety of sealed and product display packages
Conveyors integrated to provide reliable operation and convenient floor-level access
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Robosac 800
HIGH-LEVEL LAYER PALLETIZER BY MEANS OF ROBOTIC GRIP, that allows bags overlapped each other.
TMI equipment allows the customer palletizing a wide range of products in several formats at different output levels.
Smooth operation avoids sudden start and stops. This is directly translated into a longer life for mechanical parts and minimum maintenance.
Characteristics:
- High–level layer palletizer with moveable platform.
- A compact bag lifting device allows its placing in reduced available spaces. Bag unloading through a grip. It allows bags overlapped each other.
- Special modules developed for bag conditioning pallet loading.
- Robotic-based motion systems. Controlled movements and smooth operations. Counter-weighed electrical lifting platform.
- Motorized side pushers, sliding gate and layer flattening permits reaching a stable and good looking bags stack.
- ATEX version under request.
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Model G300: Bag palletization robot, cartesian gantry, low throughputs
This basic machine consists of a Cartesian loading frame equipped with a robotized gripping arm.
It stores the bags one by one into a fixed gauge directly on the palette.
In its basic version, the supply of empty palettes and the evacuation of full palettes is carried out manually with a palette truck.
This very economical machine is dedicated to bags that are easy to palletize.
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The Comarme palletiser robot was designed and manufactured to palletise cardboard boxes, bags and cans.
It consists of a load-bearing structure in steel with mobile parts in extruded aluminium. A compact design allows for its easy installation in confined spaces.
The Comarme palletiser range is broad and versatile, meeting the most widely varying customer requirements.
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Model 542
Performance: up to 10 cycles/minute, dependent on product size, product weight and pallet pattern
Power consumption: approx. 14 kWA
Ultimate load: up to 25 kg
Pallet height incl. pallet: 2,450 mm
Pallet sizes
EURO: 1200 x 800 x 150 mm
Industry: 1200 x 1000 x 150 mm
CHEP: 1200 x 1200 x 150 mm
Operator convenience
Our PALPACK - Offline Software enables the simple changing of existing and the creating of new palletising patterns. The robot movements are generated automatically.
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ROBOSAC P4
CARTESIAN PALLETIZERS FOR BAGS, CASES AND DRUMS.
TMI equipment allows the customer palletizing a wide range of products in several formats at different output levels.
A careful choice of materials, including high resistance steel for moveable parts, guarantees the highest quality for loaded pallets, reducing mass and avoiding inertias.
Characteristics:
- Optimization of occupied space.
- It allows its placing in reduced sites.
- Back is discharged through a grip. It allows bags overlapped each other. Grip is designed according to the bag and pattern type.
- Versatile systems to handle different packages.
- Motion positioning by means of numerical control (CNC).
- Telescopic arm can be optionally equipped in order to reduce the machine height.
- ATEX version under request.
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Dematic introduces AMCAP, a high performance automated system for building mixed-SKU pallets, addressing the latest requirements by customers in retail, grocery, manufacturing, food and beverage industries, extending the capabilities of the first genuine mixed case systems delivered by Dematic. AMCAP offers several advantages over other available solutions.
Item handling
AMCAP’s sophisticated gripper can handle over 10,000 different items, including small boxes, cans or jars in cardboard trays, open or closed cartons, drinks, sacks and large unstable tissue containers.
Ultra-high performance & accuracy
The system achieves extremely high throughputs. Palletising continues even while pallets are being changed. The overall design delivers an ultra-high rate; working considerably faster than manual methods, outperforming all other automated systems and vastly reducing errors.
Sequenced build
Using data such as unit size, weight and family groups, intelligent software calculates the way the pallet is built based on customer needs.
High pallet stability & density
The intelligent software design of the build sequence increases pallet density. As the pallet is built it is automatically wrapped, delivering a stable pallet for transportation and allowing higher pallets, delivering reduced transport costs.
Flexibility to customer needs
The tried and tested core modules of AMCAP can be combined in various ways to meet customer requirements. It is also flexible in that it can handle pallets or roll-cages of various sizes.
These factors contribute to a fast return on investment. Dematic is ready to test various types of order pallets and invites customers to view the system.
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The AC420 HS system with stationary pallet and with the two versions at single or double infeed, allows the automatic palletisation of cases and bundles through high level infeed conveyors.
MACHINE MODEL PRODUCT PACKS/LAYER OUTPUT ppm
AC 420 HS Case/Bundles 5 20/1’
AC 420 HS Case/Bundles 10 32/1’
AC 420 HS Case/Bundles 15 40/1’
AC 420 HS Case/Bundles 22 55/1’
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The system PM 6 allows the automatic palletisation of filled cans at high level infeed with a magnetic pick-up head.
MACHINE MODEL PRODUCT DIMENSION MAX OUTPUT cpm
PM 6 Cans Min Ø45 mm 1500
PM 6 Cans Max Ø175 mm 450
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Bags are collected from bagging machine outlet by inclined conveyor and send through high level for palletizing operations; a de-dusting unit can be placed on inclined conveyor due to necessity of application. Then bag-pressing unit forms the bags by vibrating and pressing. Bags arrive to First Timing Unit and it controls the traffic of entering to Turning Unit. Turning Unit turns the bags according to programmed grouping pattern and then bag is sent the bag timing belt. Bag is sent to grouping section under timing belt control which lets the bag placing on time. Grouping unit finishes the selected row pattern in 2 steps by pusher. Unit makes fine correction for rectangular shape by pressing smoothly from sides by pushers.
Elevator takes the empty pallet by Pallet Feeder feeding and lifts it up until just bottom of the Grouping Unit. Ready combined row (pattern) is left -by horizontally opening 2 sliding lids- onto pallet. Filling pallet is moved down by elevating unit step by step after each created row. After completing whole pallet patterns as programmed, filled pallet is left onto roller conveyor which conveys the pallet through outlet.
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Extensive range of applications in terms of product and speed
Flexible infeed principle according to requirement
Excellent quality/price/performance ratio
MACHINE CONCEPT
Simple to operate
Operator intervention reduced to a minimum
Pallet/product flow management operations made easier in terms of accessibility and procedure
IMPROVED FUNCTIONALITY
Product orientation and collation controlled upstream
Product infeed and pallet outfeed heights according to factory layout requirements
Option: automated pallet pattern changeovers
PERFORMANCE
Speeds of up to 52 000 products/hour depending on the type of products and sizes to be handled
Machine designed to handle both corrugated cases and shrink-wrapped packs with or without cardboard support
Smooth and accurate layer preparation
Proven robust mechanical design
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The gantry palletiser is more used for low speed. The main advantage is its small foot print. According to the speed, the machine can put the products on the pallet per unit, per row or per layer.
The interleaves and the pallets are gripped and laid whether by the gripping unit or the peripheral equipment.
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Automatic Layer-By-Layer Palletizer
The complete range of Cermex automatic layer-by-layer palletizers cover a broad array of applications in terms of packaging and output rates. The packaging infeed principle is flexible, reliable and adaptable to all requirements.
In addition, the quality/price/performance ratio for this type of machine makes it a truly universal solution.
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The AC410 HS system with the two versions at single or double infeed, allows the automatic palletisation of cases and bundles through low level infeed conveyors.
MACHINE MODEL PRODUCT PACKS/LAYER OUTPUT ppm
AC 410 HS-2 Case/Bundles 5 25/1’
AC 410 HS-2 Case/Bundles 10 45/1’
AC 410 HS-2 Case/Bundles 15 55/1’
AC 410 HS-2 Case/Bundles 22 65/1’
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Palletizer P 5020
Palletizers are the logical continuation of GMP-compatible line production typical of Uhlmann.
- Fully automatic palletizing and depalletizing of shipping cases
- Modular construction for production-specific expansion to multiple pallet areas
- Control via linear-arm robots with four freely programmable servo axes
- Very easy operation with semi-skilled personnel
- Designed for fast and perfect cleaning
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Pallet handling & transport installation for boxes with ice creams.
At one of our customer facilities manufacturer of ice creams, palletizing was located in the freezer area at -28°C. Due to a.o. minimum allowed working hours in such an area our clients contacted Apollo LS for the engineering of a new pallet handling installation to be located outside the freezer area. Apollo LS designed and manufactured a pallet handling installation including steering and controls.
Product is still manually palletized on pallets, however this under ambient temperature and complete with ergonomic workstations where pallets are automatically positioned at the correct height for the operator. This resulted in great improvements according to the health and safety act.
Installation for dismantling refrigerators
Apollo LS engineered and manufactured part of a new dedicated installation for the dismantling of refrigerators. A combination of roller conveyors and robust belt conveyors were designed in close cooperation with our client. Due to the success of the initial first project, sequential orders have been placed by our client for the engineering and manufacturing of similar installations.
Pallet Lifts/elevators
Apollo LS designs and manufactures vertical pallet elevators based on client specifications and requirements. Pictures down below shows pallet elevators as manufactured for projects, all client specific. Apollo LS has experience with:
Pallet elevators in freezers up to –35°C
Lifting of single pallets up to 2500 kg
Lifting of double pallets (2 lines)
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The governing criteria for selecting the optimum palletizing system depend upon individual customers’ requirements. On that principle, OYSTAR A+F offers both robot palletizers and conventional palletizers in layerplate forms. All OYSTAR A+F‘s palletizers are of modular design and construction. Their proven success in many diverse industries has helped them to establish a worldwide reputation as suppliers of the highest quality equipment.
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The system PDM4 allows the palletisation and depalletisation of filled cans with a magnetic pick-up head and stationary pallet
MACHINE MODEL PRODUCT DIMENSION MAX OUTPUT cpm
PDM4 Cans Min Ø45 mm 900
PDM4 Cans Max Ø175 mm 250
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The system APC50 HS allows the pusher palletisation of empty cans with movable pallet
MACHINE MODEL PRODUCT DIMENSION MAX OUTPUT cpm
APC 50 HS Cans Min Ø 65 mm 1700
APC 50 HS Cans Max Ø 155 mm 280
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MACHINE CONCEPT:
4-axis robot to meet all your palletisation requirements
Wide working envelope (360°)
Smooth, optimised trajectories
IMPROVED FUNCTIONALITY:
Complete system management: product infeed(s), empty pallet infeed, filled pallet outfeed, layer card insertion, etc.
Versatile palletising unit thanks to concepts developed by Cermex
Optimised footprint
PERFORMANCE:
High payload capacity: up to 400 kg
High running speed
User-friendly controls
Option: HMI PC / tele-maintenance kit
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Robotic Palletizing Cell
AR-200 Series
Fully automatic palletizing system for bags, bundles, bales and boxes. Flexibility in layout configuration allows installation in tight spaces. Capacities up to 27 BPM.
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Westfalia's KUKA Robotic Palletizing Solution
KUKA is one of the largest manufacturers of robots in the world, and their palletizing units are suitable for most applications. Westfalia integrates Kuka Robots into our automated palletizing systems, to give our customers a dependable, long-lasting solution that saves you money by reducing your labor costs and inventory expenses, and increasing availability and through-put.
Westfalia uses KUKA robots to handle and palletize cases, pails, bags and barrels. A software package is available to enable these units to handle multiple lines and products easily. With the robot's large working envelope, we can build pallets that few of our competitors can match.
Key Features of KUKA Robotic Palletizers:
High Reliability - mean time between failures is 70,000 hours
Low Maintenace - every 10,000 hours
Modularity - upgrade the payload and reach of the robot as future requirements demand
Large product range - from small robots to handle 3 kg payloads to giants to handle 570 kg
Space-saving - large work envelope and minimal space requirements
Easy to use - Windows based interface
Long-term investment - Can be reprogrammed to perform additional functions or completely new tasks
Proven technology - over 60,000 KUKA robots have been installed worldwide.
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