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OYSTAR A+F palletizers are designed and constructed for high capacity. With a single robot palletizer, combinations of products can be processed from up to four production lines.
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Thanks to a magnetic head, the palletisation island R4M allows the automatic palletisation of cans and aerosol cans.
The system R4M is extremely compact and flexible and it can palletise more than one line simultaneously.
MACHINE MODEL PRODUCT DIMENSION MAX OUTPUT cpm
R4M Cans Min 65 mm 1700
R4M Cans Max 155 mm 280
R4M Aerosol cans Min 42 mm 500
R4M Aerosol cans Max 65 mm 400
Clevertechs vast product line can meet the requirements of companies of any size and with any logistical arrangement, reducing production times and costs.
The design of this type of line which optimizes work flows and packaging operations, can be customized and adapted to suit the specific characteristics of the factory involved.
Our technology plays a key role: optimizing production to assure maximum productivity.
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High Level Bag Palletizer
AP-400 Series
Fully automatic palletizing system for plastic and paper bags. All electric design for a smooth and quiet operation. Produces high quality full-pallet loads. Capacities up to 35 BPM.
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AUTOMATIC STRETCH WRAPPER AND PALLETIZER
- Penguin Automatic palletizer has been designed to arrange automatically a predetermined number of products in certain pattern and transfer them automatically to a pallet.
- Palletizers are manufactured in Left Hand & Right Hand models with stacking in single high or double high pallet loads of the products.
- Automatic stretch wrapping, PP Strapping, PLC with provision to interlink and to work in line with the palletizer are supplied to work in synchronization of the production of goods.
Features
- Machine is operated by pressurized hydraulic system
- Automatic packing without manual intervention
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Walker Magnetics has designed a wide range of palletizing and depalletizing magnets.
Four standard types are available for:
empty cans
filled cans
trays with steel products
glas jars with steel caps
However other applications for transferring heavy or big steel products are possible.
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A range of products is available that has particularly been designed to meet your requirements on gravimetric filling of containers from 1 kg to 3,000 kg. You can choose from a variety of semi-automatic and fully automatic filling machines. We can offer complete systems for fully automatic packaging processes through the combination of filling equipment with our conveyor and palletising system.
Vacuum palletiser for drums type FP-VH.
A gripper with vacuum pads lifts rows of filled drums from the roller conveyor, moves them over the pallet and places them down according to the pallet arrangement scheme.
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The GRS palletiser is a compact palletising system with a maximum capacity of 600 cycles/hour. It features a vertical sack lifting device, rotation head and an adjustable sack layer guide for precise overlapped or non overlapped sack placement and a perfect vertical pallet stack. The sack lifting system is integrated within the guarded palletiser boundary to save floor space and so that the system can be positioned almost immediately after the discharge point on the filling and closing line. The GRS palletiser can also be delivered as a semi automatic version without empty pallet magazine and roller conveyor. In this version the empty pallet is placed on the floor and the finished pallet removed by hand pallet truck.
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Depalletisers/Palletisers
The depalletising and palletising systems are suitable to automatically feed/pack the container or the packages/carton boxes.
As far as concerns the operations of removing/placing of an interlayer and of managing the magazine for empty pallets, these machines can be supplied in automatic or semiautomatic version.
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The fully automatic meurer CM/LPA and meurer CM/CPA
layer palletisers stand out due to a maximum flexibility and
efficiency, while requiring a minimum of space.
Accommodation of Euro and Chep type/sized pallets:
including half-sized pallets.
Modular construction
Accurate alignment of the layer positioning
Low-maintenance design with ease of use
Provisions for longitudinal and/or cross palletising
Quick size change
State-of-the-art servo control systems.
Also available in stainless-steel construction
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The GR range of palletising systems combine the very best features of standard high level palletisers and robot arm systems in a single unit. This particular system has been especially developed for overlapped palletising of different sack dimensions. This leads up to more flexibility in determining sack dimensions in relation to the pallet dimensions. Also sacks with a small fill ratio and unstable sacks can be processed smoothly.
In contrast to normal robot palletising systems we also achieve through side and top pressure a very precise and secure finished pallet (capacity up to 1000 sacks per hour).
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A palletising system for easily-deformed bags or which will not freely slide. It achieves excellent load stability and pallet geometry, together with a production of some 1,200 bags/hour.
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Pallettizer
A palletizer carries out loading/unloading operations of the product or its parts.
Perfect in its function of start/end, or as an intermediate unit for automation and assembly operations. It can also be used as a dynamic buffer.
MARSILLI offers in its range 4 types of palletizers, to be adapted to all automation requirements.
palletizer PT3
The average autonomy of the system is of about 1 hour.
Function of the unit cycle time, tray pitch and tray capacity for parts (matrix of lines x column)
Palletizer PTL
Main feature of the palletizer PTL is the high operating autonomy given by the absence of the normal interruption of piece unloading (not even during the tray change phase).
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Serie PAL-AF
AF-1000
Automatic rows palletizer
Output: 1000 tanks/hour
The palletizer PAL-AF 1000 is an automatic machine that is adapted to palletize tanks of variable weight from 30 Kg to 200 Kg with multiple grip of tanks. It takes more tanks for each pick-up according to the functional work system with fixed pallet.
The tanks pick-up is done by magnetic or mechanical pick-up head.
The rows palletizer PAL-AF 1000 has an automatic pallet magazine that takes and puts the pallet in the roller-chain in the palletizer zone.
These palletizer is equipped with all safety and accident-prevention components and is sound-deadened to reduce noise levels and make sure they comply with the most rigorous standards and offer optimum operating conditions at the work site.
The PAL-AF 1000 is also available in antiexplosive version: Serie PAL-AF/AD.
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Palletizer with structure "gantry" guaranteeing an obstruction minimum and a total safety for the operators.
Simple programming and use using a PC which orders the demounting and stratification of the products.
Possibility of keeping in memory up to 99.999 configurations of demounting on pallet.
Possibility of equipment: automatic charger of empty pallets (3 or 10 pallets), automatic of the pallet full, feeding system of exit automatic with guides of layers, applicator of adhesive "anti-slips", balances, codifier with bars, printer-applicator of labels with expulsion for products nonin conformity and system of filming of pallets...
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Palletizers of the PLS-C Series are used for palletizing of goods even with extremely poor robustness of shape, e.g. loosely-filled film sacks. The machines thus particularly address the demands in the chemical industry. The capacity range of the PLS-C-Palletizers goes to 2500 packages/hr depending on the package size and layer pattern..
Main advantages:
- Extremely gentle palletized-good handling method
- Load stability through foil inserts and anti-slip glueing
- Low operating noise level
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With more than 25 years of application experience in the integration of stretch wrapping and palletizing systems, Lantech can engineer the right solution for you.
Our Q-Series and S-Series automatic stretch wrapping systems are currently integrated with palletizing systems in a wide variety of industries to optimize productivity, improve plant flow in the high volume operation and reduce operating costs.
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Palletizers are special equipment for the transfer and stacking of wire baskets and pallets. They are manufactured in two different sizes.
Palletizer PZ 502 is designed for part storage on machine tools as well as the loading and unloading of workpieces at the beginning and the end of a production line.
Examples are small and midsized gears as well as automobile parts like camshafts or crankshafts.
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BFB FLEX PALLETIZER
Automatic and extremely flexible palletizer suitable for handling American cases (RSC) or naked bundles, withdrawn by means of a four or six axes manipulator. Products can be fed from single or multiple lines.
MAIN FEATURES:
- Quick tool-free changeover.
- 4- and 6-axis FANUC robot.
- Flexible and versatile palletizing solution.
- Human interface both for diagnostic and creation of pallet pattern.
OPTIONAL ITEMS:
- Empty pallet magazine.
- Slip sheet/interlayer magazine.
- Additional full pallet stations.
- Check-weigher and labeller integration.
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Arodo utilize robot palletisers when:
- Sacks from more than one filling line have to be stacked simultaneously.
- On the same line also cartons, buckets etc. have to be stacked.
- Small sacks have to be placed inside boxes or crates.
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ROBY 1-PORTIQUE
Automatic granty robot
Output: 750 cartons/hour
The robot ROBY 1-PORTIQUE is adapted to palletize cartons, basket, sacks, shrink-wrapped bundles and tanks. It can take some packages in the same time with different pick-up system (sucker, pliers, magnetic, comb pliers for sacks) from different position and put them on different pallet with different layout.
The pick-up head rotates from 0 to 270 according to the layout that is planned.
The definition of the layout is done with the cartesian coordinates or if it is possible to control the approach speed. This last system is studied to render simple the programming.
ROBY 1-PORTIQUE can be complete with some optional, and so it become an automatic and performed machine.
The robot can work maximum with 1 pallet and the principal characteristic is: high productivity in little spaces!
The ROBY 1-PORTIQUE is also available in antiexplosive version: Serie ROBY PT/AD.
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Due to their compact construction, the meurer CM/MPR palletising robot and the meurer CM/PPA portal palletiser can easily be integrated into existing end-of-line packaging systems and are suitable for various tasks.
- Able to palletise and de-palletise.
- Supplied with vacuum, form-fit and/or lifting forks gripping systems
- Layer pattern entry via Teach function within the operator panel
- Multi-axis servo system for accurate positioning onto the pallet
- Low-maintenance design
- Suitable for cases, film packs, trays, and boxes etc.
- Also available in stainless-steel construction
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PALLETIZING ROBOTS:
Designed specifically for palletizing, reliable Motoman EPL-series Expert Palletizing robots are available in 80-, 160-, 300- and 500-kg payload models. Heavier-payload four-axis EPL-series robots can service multiple infeed conveyors and pallet build locations. Internally routed air and I/O signal lines through all four robot axes virtually eliminate cable and hose wear. A unique Utilities Management Package provides an optimized method for connecting to the end-of-arm tooling. The economical five-axis EPL80 palletizing robot uses traditional external cabling and is designed to service multiple infeed conveyors and a single pallet build location. Featuring a slim wrist and compact body, the EPL80 is ideal for end-of-line palletizing solutions that require minimal footprint.
EasyPallet Pendant and PC-based off-line programming software are available as options to simplify programming of palletizing applications.
PalletWorld is a modular solution designed to provide high-throughput robotic palletizing for a majority of palletizing applications. Pre-engineered modules are integrated with an EPL palletizing robot to achieve the functionality and throughput. Modules include standard vacuum, mechanical and clam-shell type grippers than can accommodate a complete range of bags, cases or irregular shapes, as well as infeed conveyors, pallet locators, pallet racks, pallet outfeed conveyors, etc. These flexible add-on modules allow for customizing or upgrading system capabilities.
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A 4-axis, multi-articulated robotic palletizer requiring minimal space to completely automate product loading and unloading. With a 310 lb. (140 kg) lifting capacity, its an ideal tool to relieve the burden from your employees, eliminating repetitive motion and back injuries associated with manual palletizing.
Columbia/Okura robots are easy to operate and backed by 24 hour, U.S.-based parts and service support.
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Handles all types of bags: Kraft paper, polycarbonate, PVC coated, woven mesh, cotton and strata-pack.
- One to three bag infeed conveyor(s).
- Load building station(s).
- Full load discharge conveyor(s).
- Perimeter safety guarding.
- Automatic pallet dispenser.
- Control panel.
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A 4-axis, multi-articulated robotic palletizer capable of handling 25 cycles/min.for bags (24 bpm) and 20 cycles/min. for cases (up to 120 cpm). They're easy to operate and designed to fit into tight spaces while maximizing the working envelope. With 150+ U.S. installations, and 24 hour U.S. based parts and service support, Columbia/Okura robots provide the best robotic palletizing solution available.
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Material handling involving palletizing or de-palletizing needs to have powerful tools to minimize and maintain programming. Different patterns and sub-patterns can be easily maintained with Nachi's AX palletizing feature. Nachi's controller includes palletizing and de-palletizing functions to package your product for maximum efficiency and stability while minimizing your programming effort. Nachi has what it takes to keep things moving.
Nachi robot series applicable to palletizing:
- SC Series
- VS Series
- MR Series
- MC Series
- ST Series
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Together with integration partners, FANUC Robotics offers a range of advanced solutions to speed up end of line operations.
With a payload range from 2 to 1350kg, you are sure to find the robot model that best suits your needs:
very high speed M-430iA/2F dedicated to food industry (food grease, up to 120 picks per minute, washable)
High speed M-6iB series (2-10kg payload) for very fast pick&place applications. Higher payloads are managed at high speed with M-420iA-M-421iA robots (40-50kg)
M-410iB series (160-700kg): the most successful palletizing robots in Europe!
M-900iA series (260-700kg) and M-2000iA (900-1350kg) for very heavy payload with highest wrist inertia. Smaller payload can be handled with the top selling M-710iC (20-70kg) or R-2000iB series (100-250kg)
Our intelligent software and systems ensure reliable and safe handling operations:
Integrated vision: our latest R-J30iA controller comes as standard with all the necessary hardware for 2D vision: just plug a camera and a cable! This is most cost-effective solution on the market!
Line tracking software
Collision Guard to protect robot, tooling and products
Advanced vision for 2D visual line tracking or 3D bin picking
Multi robot control for increased cycle time
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Together with integration partners, FANUC Robotics offers a range of advanced solutions to speed up end of line operations.
With a payload range from 2 to 1200kg, you are sure to find the robot model that best suits your needs:
very high speed M-430iA/2F dedicated to food industry (food grease, up to 120 picks per minute, washable)
High speed M-6iB series (2-10kg payload) for very fast pick&place applications. Higher payloads are managed at high speed with M-420iA-M-421iA robots (40-50kg)
M-410iB series (160-450kg): the most successful palletizing robots in Europe!
M-900iA series (260-700kg) for very heavy payload with highest wrist inertia. Smaller payload can be handled with the top selling M-710iC (20-70kg) or R-2000iB series (100-250kg)
M-2000iA series (900kg - 1200kg) for ultra heavy payloads
Our intelligent software and systems ensure reliable and safe handling operations:
Integrated vision: our latest R-30iA controller comes as standard with all the necessary hardware for 2D vision: just plug a camera and a cable! This is most cost-effective solution on the market!
Line tracking software
Collision Guard to protect robot, tooling and products
Advanced vision for 2D visual line tracking or 3D bin picking
Multi robot control for increased cycle time
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The palletising robot picks up items from a feed-in conveyor and places them on the pallet with great precision.
Plug and play
The robot is quick and easy to install in an existing production environment.
It is tested before delivery using your products and pallet patterns.
New pallet pattern in 30 seconds
If the pallet pattern isalready in the IPC, it takes no more than 30 seconds to switch to another programme.
New palletpatterns generated using optimisation software, such as CAPEPACK, can be transferred online or via diskette.
Safe to operate, simple and versatile
The machine requires minimal maintenance and is easy to access.
It is equipped with safety fencing that meets CE requirements.
Greater pallet capacity - Impoved freight economy
All types of cases, even heavy and bulky ones, can be stacked at heights up to 2700 mm in order to fully utilise the capacity of lorries and containers.
Stainless steel for wet environments
The robot can be supplied entirely or partially in stainless steel.
The robot has powder coated finish in RAL 2002 and RAL 9005 colours as standard. Special colours are available for at a surcharge
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KR 40 PA
It really stacks up: the new KUKA palletizing robot is capable of stacking europallets up to 1,6 m net height. State-of-the-art materials (carbon fiber composite CRP) make the robot extremely light, without sacrificing high stiffness.
KR 100-2 PA
It really stacks up: the new KUKA palletizing robot is capable of stacking europallets up to 3 m net height. State-of-the-art materials (carbon fiber composite CRP) make the robot extremely light, without sacrificing high stiffness.
KR 180-2 PA
It really stacks up: the new KUKA palletizing robot is capable of stacking europallets up to 3 m net height. State-of-the-art materials (carbon fiber composite CRP) make the robot extremely light, without sacrificing high stiffness.
KR 180-2 PA Arctic
The frost-proof palletizing robot. Ice-cream, pizza, fast-food, fish filets - the "Arctic" can handle any pallet, however frosty the load. At temperatures down to -30 C, it still shoulders its full payload of 180 kg: without a protective shroud and without any heating - just as you%u2019d expect from a technological pioneer like KUKA.
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