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Columbia/ Okura's electric servo-drive, high-speed A1600 robotic palletizer is simple to use and is easily introduced into any existing material handling system configuration.
With its variety of end effectors, ability to palletize multiple or individual package types, and easy user interface.
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FlexLink offers a complete product handling capability throughout the production process, including the requirement to palletize the products. Robotic palletizing has replaced many of the layer palletizing systems in recent years. The flexibility of the systems and the ability to reprogram for changes of product, or re-installation in other applications within a factory, ensures a longterm yield on the investment.
FlexLink works with the major robotic suppliers such as ABB and Fanuc to ensure that we supply the best supported robots and software in the market. The robots can generally handle up to 50 kg individual product loads.
The industries served include FMCG (fast moving consumer goods), automotive electronics and healthcare segments with diverse applications, from boxes to plastic tubes. Individual grippers may be designed for specific applications if the standard range are not suitable. Full service is available from initial analysis of the application up to full installation and commissioning.
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Chantland-MHS offers 4 primary robot models. Each model brings its own unique qualities and benefits to the everchanging market place. From the low cost E61 that uses less energy than most hair dryers to the high speed EC201 robot capable of palletizing well over 20 cycles per minute.
Models:
- EC61
weight capacity (including hand) - 198 lb (90kg).
palletizing capacity (cycles/ hr) - 600 c/hr.
power (200/220v, 3PH, 50/60Hz) - 1.9KVA.
- EC101
weight capacity (including hand) - 264 lb (120kg).
palletizing capacity (cycles/ hr) - 1000 c/hr.
power (200/220v, 3PH, 50/60Hz) - 2KVA.
- EC141
weight capacity (including hand) - 264 lb (120kg).
palletizing capacity (cycles/ hr) - 1400 c/hr.
power (200/220v, 3PH, 50/60Hz) - 4KVA.
- EC201
weight capacity (including hand) - 440lb (200kg).
palletizing capacity (cycles/ hr) - 1600 c/hr.
power (200/220v, 3PH, 50/60Hz) - 6.5KVA.
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Robotic palletizing for end-of-line packaging systems.
The Pearson Model RPC-MX Robotic Palletizing Cell is the solution for your end-of-line palletizing needs. Each RPC-MX Robotic Palletizing Cell is custom designed for your project requirements and plant layout, but they all feature a multi-axis articulated arm robot, which provides the ultimate in flexibility and reliable operation. With fast, pre-programmed changeovers and customizable end-of-arm tooling, the RPC-MX can easily palletize a variety of different products and pallet patterns. Plus, as your needs change, the RPC-MX changes with you.
The RPC-MX receives product from a conveyor system and picks & places the product on a pallet in a specified pack pattern. A single floor mounted multi-axis articulated arm robot can palletize up to four different product lines depending on the configuration. Or, if your require additional capacity, the RPC-MX can be configured with a rail system,
which will allow you to palletize multiple lines with a single robot.
The RPC-MX offers the following features:
- Highly reliable robotic arm design with MTBF of over 60.000 hours
- Flexibility to palletize a variety of product and pallet patterns
- Fully-interlocked perimeter guard package
- Multiple infeed/discharge configurations
- Flexibility to palletize multiple lines with a single robot
- Customizable end-of-arm tooling
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BEUMER paletpac® 5000
The BEUMER paletpac® 5000 is in a class all of its own. This is our top of the line high-speed palletizer. This system has been designed for projects demanding the highest capacities, and lives up to these requirements. Palletizing capacities: up to 4.500 bags/h.
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We are manufacturing different types of palletizers for bags and boxes, capacity from 100 - 4000 units per hour. Our high level palletizers are basically designed to handle all types and sizes of bags, and change from one product to another is without any mechanical adjustment. Our palletizers is further very compact, have memory for 80 product programmes and has positioning, side- and top pressing facilities, which results in straightsided, stable and stackable pallets regardsless how difficult the product is. Based on 15 years experience our palletizers are of the highest quality and therefore troublefree and with the lowest possible maintenance and spare part costs. We offers standard solutions, but also designs, builds and installs systems customzed in detail to the specific project requirement, also as turnkey supply including bagging machines, stretch wrapping or hood stretching machines.
Our product range is proven in a large number of applications worldwide. We offer the user the guarantee for a high degree of availability and an economical operation.
Our slogan is "If it is possible to make our palletizers better, then we do it ourselves".
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ILERPAL
HIGH LEVEL LAYER PALLETIZERS (HIGH IN-FEED) by means of bags/boxes side pushing.
TMI equipment allows for palletizing a wide range of products in several formats and output capacities.
They are designed to deliver optimum performance for years with minimal maintenance. Machines have smooth operation with eliminated hard starts or stops, so extending life of mechanical parts.
All mechanisms are carefully designed, optimizing their resistance and durability.
Construction is based on top range materials as high resistance steel or PE-1000 for surface treatment of sliding parts, delivering high quality of pallet piling up.
The touch screen dialog reaches the maximum facility for the user or maintenance operator.
Characteristics:
- Top layer palletizer, with counterweighted motorized elevating platform driven by inverter for pallet piling.
- Specially developed modules for bag shaping and pallet forming.
- Possibility of bag turning system by PATENTED “flap” to obtain speed, auto-adjustment or pre-grouping of bags.
- Positioning systems based on robotic controls (CNC) which give precise and smooth movements.
- Electrically driven counterweight platform, motorized side blocks, sliding platforms and layer pressing give a regular and stable bag pile.
- Possibility of ATEX configuration.
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Bag palletizers are designed to stack bagged product onto pallets for storage and shipment. These machines are used widely by companies of all sizes who desire to minimize the risk of employee injury from repetitious manual stacking of bags or who wish to increase production without increasing labor costs. Chantland-MHS offers four fully automated and one semi-automated model to handle paper, poly and jute bags up to 110 lbs. each with production rates from 10 to 40 bags per minute.
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BRICKPAL
HIGH LEVEL LAYER PALLETIZERS (HIGH IN-FEED) BY MEANS OF BAGS/BOXES SIDE PUSHING.
TMI is proud to have developed the high level, mobile platform BRICKPAL palletizer.
BRICKPAL is a palletizer with exceptional levels of finish and reliability, ideal for medium-volume production runs of up to 800 cycles per hour. Its design, construction and the smooth, balanced operation that guarantees the durability of all its components, are just some of the features that mark it out as a TMI palletizer.
Features:
-High-level layer palletizer with a motorised lifting platform for pallet formation.
-Modules specially designed for bag shaping and pallet stacking.
-Robotics-based positioning systems. Controlled movements and smooth operation.
-The counterweighted electric lifting mechanism, the motorised squaring plates, the sliding doors and the layer formation press system ensure even, squared bag stacking.
-Optional ATEX configuration.
Unique points:
-A single door in the pattern forming area.
-Synchronised motorised squaring plates.
-Special chassis for bag accumulation area.
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EHCOLO is specialized in designing and manufacturing different types of palletisers, which offers the best technical and economical solutions to the automatic bag and box handling industry. Other machines manufactured are ship container bulk- and bag loading systems. Many references in supplying complete bagging- palletising- wrapping lines. We also supply robot systems based on MOTOMAN robots in connection with our own manufactured pick-up units and transport systems.
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In 2008 we have developed and supplied a new high capacity type PM 800-22 palletiser, capacity 2200 bags per hour. This type is new as to its high capacity, but is based on the same components as our other PM 800 type palletisers, only with one additional layer belt conveyor and additional position software optimization, so now we can supply a "new" high capacity palletiser with yearlong proven components and at a very competitive price. By configuring the in-feed differently, the capacity can be increased up to 4.000 bags per hour.
See also special the last three videos on below website, one is showing bio fuel pellet bags 3-layer pattern, one bio fuel pellet bags 4-layer pattern and the last is showing bio fuel pellet bags 5-layer pattern, and please notice that we make the 5-layer pattern in two ways just to show the flexibility.”
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Application : Cylinder of gas push pull application
Location : Energy Industry
Load ( N ) 28000
Speed ( mm / s ) : 50
Force ( N ) : 18 000
Rate ( / day ) : 80
Stroke : ( mm ) 2500
Product in use : Chain 60 PS
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Large-area vacuum gripping system SPZ
Rational palletizing and depalletizing with minimum cycle times
Applications
- Palletizing and depalletizing of complete product layers
- For use in modern distribution centres and in packing stations in production facilities
- Loading and unloading of partially filled pallets with a combination of vacuum technology and an auqilliary mechanical gripper
- Universal gripper for the handling of separating layers, pallets, crates, cardboard boxes, film-packed products and many other goods
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Here's a top performing palletizer for cases, trays or totes, with features for ultra-smooth case transit, perfect load positioning, and rapid product changeover. This palletizer features low level construction providing the freedom of floor level operation, and a clean, open profile that ensures easy access. Modular designs provide total flexibility for your palletizing production requirements today and in the future.
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With the BEUMER robotpac and BEUMER paletpac series palletizers BEUMER is capable of offering a diverse and broad range of capacities and packing patterns. BEUMER can also integrate a large number of complimentary components such as empty and full pallet transport, slip and top sheet dispensers as well as the complete line of full pallet wrap or hood protection.
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Robotic Palletizer - Model A700
Robotic Palletizing solution offering maximum reliability in a minimum amount of space.
The A700 robotic palletizer uses minimal space to completely automate product loading and automatic unloading. It is an ideal palletizing solution tool to take the burden off your employees, eliminating the repetitive motion and back injuries associated with manual palletizing.
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We are manufacturing different types of gantry type robot palletizers for bags and boxes, capacity from 100 - 400 units per hour. Our low level gantry robot type palletizers are basically designed to handle all types and sizes of bags and boxes, and change from one product to another is without any mechanical adjustment. Our palletizers is further very compact, have memory for 20 product programmes and has positioning and top pressing facilities, which results in straightsided, stable and stackable pallets regardsless how difficult the product is. Based on 15 years experience our palletizers are of the highest quality and therefore troublefree and with the lowest possible maintenance and spare part costs. We offers standard solutions, but also designs, builds and installs systems customzed in detail to the specific project requirement, also as turnkey supply including bagging machines, stretch wrapping or hood stretching machines.
Our product range is proven in a large number of applications worldwide. We offer the user the guarantee for a high degree of availability and an economical operation.
Our slogan is "If it is possible to make our palletizers better, then we do it ourselves".
We also supply palletizing and de-palletizing solutions based on standard robots.
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Delkor Systems, Inc. is a full end-of-line packaging system manufacturer and an authorized system integrator for FANUC Robotics America, Inc. a leader in robotic packaging and palletizing robots. Our technical staff currently includes twenty-plus Engineers and Service Technicians, each with formal training in robotics technology.
With this level of expertise on staff, we are able to design, build, and support robotic palletizing systems that reduce direct labor costs and repetitive motion injuries, while boosting end-of-line throughput and operating efficiency. Delkor Engineers are uniquely skilled in the design of End-of-Arm Tools ("End Effectors") for both mechanical and vacuum pick-up applications so necessary for robotic palletizing.
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Robosac 800
HIGH-LEVEL LAYER PALLETIZER BY MEANS OF ROBOTIC GRIP, that allows bags overlapped each other.
TMI equipment allows the customer palletizing a wide range of products in several formats at different output levels.
Smooth operation avoids sudden start and stops. This is directly translated into a longer life for mechanical parts and minimum maintenance.
Characteristics:
- High–level layer palletizer with moveable platform.
- A compact bag lifting device allows its placing in reduced available spaces. Bag unloading through a grip. It allows bags overlapped each other.
- Special modules developed for bag conditioning pallet loading.
- Robotic-based motion systems. Controlled movements and smooth operations. Counter-weighed electrical lifting platform.
- Motorized side pushers, sliding gate and layer flattening permits reaching a stable and good looking bags stack.
- ATEX version under request.
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ROBOSAC P4
CARTESIAN PALLETIZERS FOR BAGS, CASES AND DRUMS.
TMI equipment allows the customer palletizing a wide range of products in several formats at different output levels.
A careful choice of materials, including high resistance steel for moveable parts, guarantees the highest quality for loaded pallets, reducing mass and avoiding inertias.
Characteristics:
- Optimization of occupied space.
- It allows its placing in reduced sites.
- Back is discharged through a grip. It allows bags overlapped each other. Grip is designed according to the bag and pattern type.
- Versatile systems to handle different packages.
- Motion positioning by means of numerical control (CNC).
- Telescopic arm can be optionally equipped in order to reduce the machine height.
- ATEX version under request.
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This compact, modular, low level bag palletizer runs up to four layers per minute, offering the performance of high level machines with the convenience and accessibility of floor level operation. It offers features for high speed product orientation, gentle product transit and perfect load positioning. Its modular design ensures complete flexibility for your future requirements. It is simple to operate, yet offers unprecedented control from the color touchscreen display. Efficient electric power and minimal air consumption reduce the palletizer’s operating costs and ensure smooth and quiet operation.
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DP250 Fully automatic palletizer
DESCRIPTION
Fully automatic palletizer to position bottles in trays up to a height of 3.1 metre
ADVANTAGES
High speeds are possible
Integrated pallet conveyor for pallets in both directions
Buffer capacity in the machine for 2 pallets
Can be integrated in automatic pallet transport system
Short return on investment
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Series 500/1000/2000, average throughputs – bag palletizing of 200 to 2500 bags/hour
This range of palletizer can process a very broad spectrum of products in all types of bagging.
The orientation of the bags is carried out on a case-by-case basis by a claw or an orientation cross.
The layers consist of row of bags on row of bags so that the shape of the bags is retained. Each layer is moulded and pressed so as to ensure the best possible geometry of the palette.
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The pallet loader can operate as a semi automatic unit, or it can be integrated into a fully automatic palletising system.
More on the pallet
All cases, including heavy and bulky ones, can easily be stacked to heights of 2500 mm in order to fully utilise the capacity of lorries and containers.
Safe to operate, simple and versatile
The machine requires minimal maintenance and is easy to service.
The machine is available with either left or right-hand operation.
Simple and safe operation
The software is simple and self-explanatory, and is operated using a finger touch panel. When the stripper plate is filled, the operator steps onto a safety mat that deactivates the machine. The machine is supplied with safety screening.
Stainless steel for wet environments
The pallet loader and the rest of the product range are available in galvanised or stainless steel.
The machine can be ordered in special colours at a surcharge.
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The gantry palletiser is more used for low speed. The main advantage is its small foot print. According to the speed, the machine can put the products on the pallet per unit, per row or per layer.
The interleaves and the pallets are gripped and laid whether by the gripping unit or the peripheral equipment.
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Used to handle several pallets simultaneously, they reduce at the same time the handling and storing times with an advantage in costs reduction.
Thanks to their excellent performances, these handlers have achieved a great success in breweries, mineral water bottling plants and beverage industries in general.
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Fully and Semi-automatic Palletisers for the Glass Container Industry.
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Nowadays, palletizing and moving through a robotic arm can be considered the most reliable and flexible solutions. Robots are the only tools able to ensure a magnificent performance of machineries, as they need little maintenance, are extremely flexible products and grant total return of the investment.
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DP200 Semi-automatic, flexible palletizer
DESCRIPTION
Semi-automatic palletizer for half height pallets up to size 1200 x 1200mm
ADVANTAGES
Very flexible (in trays, under trays and on cardboards)
Short conversion delays (with recipes)
Different stacking patterns possible
Up to 2 layers of buffer capacity
Short return on investment
OTHER VERSIONS
Semi-automatic palletizer with buffer plate 1400 x 1200mm: DP201
Fully automatic palletizer in trays: DP250
Fully automatic palletizer for stackable containers: DP300
Fully automatic palletizer for bags: DP400
Compact fully automatic palletizer for containers and bottles: DP500
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