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Ehcolo supplies robotic systems, based on MOTOMAN robots. And based on our yearlong experience with our own manufactured gantry robots, we manufacure and supply pick-up units and the pheriferical equipment like conveyors etc.
Our goal at start of using robots in palletising was, that we should reach a performance quality as close as possible to our own palletisers, a level of quality, we have not been able to see elsewhere. So we designed and manufacured a pick-up unit, which compensated for the shortages, which the robot by nature has, e.g. automatic layer height measuring and top-pressing. So it is not posible to palletise any better with robot, than we do now, regardless if it is overlapping or side-by-side palletising.
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We have the solutions others are still thinking about
Everybody talks about automation, but it's much more than just a trendy word. We ourselves have developed from a machine manufacturer to a process provider because we believe that the decisive criterion for automated efficiency is the integration of the entire environment and periphery. Thus, what began with economical pallet changing and intelligent handling systems now culminates in highly advanced robot solutions. We have long been able to convert a machine into a flexible manufacturing cell.
Based on our products, we offer automation solutions, handling systems, pallet changers, turnkey solutions, individual option packets and innovative control units. |
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Palleting System BPS 400
The BAMATEC Palleting System BPS 400 is a packaging machine for several articles. With our standardized separation units different pallets can be filled. Gladly we prepare an individual solution for you. |
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In order to be able to offer constantly advanced technical solutions, Clevertech has developed handling and palletising systems using robots.
Depending on the type of product and operation necessary, Robots with three Cartesian axes or Anthropomorphic with 4 or more axes can be used.
Below is a list of some of the main features and possible scope of supply of such robots. |
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Features:
- High speed processing [bag type: 2000 bags/hour, box type: 4500 boxes/hour]
- Belt system used, multi kind of stacking job is possible
- Self diagnostic function
- One-touch system used to change to other kind easily |
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Efficient robotic equipment intended for deposition of goods on pallet. Products are transferred by the help of a sucker head. We offer the device in various designs according to concrete requirements of the customer and are able to integrate it in a complete system inclusive of logistics of products as well as pallets. Our rich experience in programming these systems guarantees maximum effective cooperation of all parts.
Application: For closed cartons and cases and similar goods.
Performance: Up to 360 cycles (lifts) per hour.
Advantages: Flexibility, possibility to create more complicated layer patterns, possibility of operating up to 3 lines independently, advantageous machine layout, minimum built-up area, wide working reach of the robot, robot can optionally also insert layer pads between layers, careful handling of products by vacuum suckers. |
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| This the palletiser with the highest level of variability since it includes productions from 1,800 bags/hour to 3,000 bags/hour. The multiple applications which are available can be adapted to any individual need providing good load establishment and highly satisfied customers. The software supplied with the machines provides for the generation of production data and automatic format changes. |
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E6M+ BlackPower®, a 156 mm x 156 mm silicon solar cell, features high energy yields and sustainable efficiencies of more than 17%.
In addition, these ersol monocrystalline cells are easy to use, exhibit high mechanical stability and perform well under diffuse light. Thanks to their uniform black exterior, E6M+ cells are specially suited to solar systems with critical architectural requirements. |
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E6+ multicrystalline solar cells offer excellent properties for the exploitation of solar radiation. These 156 mm x 156 mm silicon cells achieve up to 16% efficiency and perform well under diffuse light conditions.
Because our large-format cell technology provides cost benefits for module assembly, the E6+ is an attractive component for module manufacturers as well as for assemblers and end users of photovoltaic systems. |
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Features:
- First-class yields with an efficiency of up to 17 percent.
- Proven formats of 125 x 125 mm (diagonally: 165 mm) and 156 x 156 mm (diagonally: 200 mm).
- Homogeneous, black appearance due to an especially uniform surface.
- Uniformly high production quality due to strict quality guidelines.
- Smooth production cycle during further processing due to high quality standard.
- Clear characterisation of each cell according to its electrical properties by sorting into precisely defined current classes. |
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Features:
- First-class yields with an efficiency of up to 15.5 percent.
- Proven formats of 125 x 125 mm and 156 x 156 mm.
- Homogeneous, blue appearance due to an especially uniform surface.
- Uniformly high production quality due to strict quality guidelines.
- Smooth production cycle during further processing due to high quality standard.
- Clear characterisation of each cell according to its electrical properties by sorting into precisely defined current classes. |
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Traditional sources of energy such as oil, coal and gas are limited and pollute the environment. Why then not turn to an energy source which will last a lot longer: the prospects for solar energy have never been better.
As the world leader in germanium, a very rare material, Umicore has been active in this sector for quite some time: our extremely thin and pure germanium substrates (or wafers) are very popular as the base material for solar cells in space, where size, efficiency and power are crucial. These substrates are used in the majority of the satellites launched today ... satellites that have turned the world into the global village it is now, using modern means of communication.
These rare germanium-materials are also descending to earth: using an array of lenses and mirrors, solar beams are concentrated on a tiny germanium wafer. This requires a lot less germanium and limits the cost difference with silicon, which is cheaper but less efficient.
Umicore has also developed a unique production method allowing for a significant reduction of the cost of producing very pure silicon, to be used in solar cell applications. |
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ROBOTIC CELL FOR CNC TOOL MACHINE
Components:
6 axis Kawasaki Articulated robot
Vision system with integrated camera Cognex In Sight 5400
Management software InSight by PC
Our loading/unloading robotic cells fit to any CNC tool machine. The vision system with integrated camera recognize exactly the position and the orientation of the particular at work on the belt conveyor.
Upon request, the entering workpieces can be loaded by a completely automatic feeding and recovery unit. |
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Automated Loading Options__Robot Load System.
The Drake robot load system for grinders features an adjustable infeed conveyor and grippers designed by Drake for maximum flexibility. The entire grinding and load/unload process is programmed into the machine control by Drake. The system provides consistent handling and maximum throughput for increased productivity. |
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RPC-G
Fastems RPC-G is a modular robot cell designed for loading and unloading workpieces to CNC machines, especially lathes. The RPC-G cell consists of a single transferable unit that enables fast installation and, if necessary, easy relocation of the system. Both new and existing machines can be automated with a minimum of effort. The gantry concept provides good accessibility to the machine tool in manual mode-, as well as easy implementation of diverse material feed designs that can be geared to the workpieces, quantities, and physical size.
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E/R82 & P85: The best range of ruggedized M8 sensor for assembly lines
Robust Metal M8 sensor
Perfectly sealed IP67
Through beam (E/R 82) or Direct Sensing (P85)
Simple: No adjustment
Sensing range:
- E/R82 = 2m
- P85 = 5cm
Cable or M8 connector
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EX-30 series: Threaded miniature photoelectric sensors
The EX-30 series has a radically new form developed in response to the many calls for sensors that are easier to install. This new form which fits into the mounting holes for the new M4 thru-beam type and M6 reflective type of sensors with their standard fibre sizes represents an improvement in previous design and installation techniques, so that these new sensors can be incorporated into the production line as is.
Characteristics:
Screw mounted (M4 for thru-beam type, M6 for reflective type)
Response time 0.5ms or less
Red LED
Sensitivity adjuster (Reflective type)
Bright 2-color indicator
IP67
Accessories:
Slit mask
Mounting bracket |
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Vis-a-vis the limits imposed up to now by the miniature detectors, such as: difficult elimination of the background or cable of connection difficult to integrate in the applicatif environment, MINOS is the answer: a new series of opto-electronic detectors in versions energy reflex camera, reflex camera with elimination of the background, polarized barrier reflex camera or simple barrier.
Equipped with a ultra-compact case of dimensions 8 X 10,8 X 16,2 mm resistant to the shocks and vibrations, these detectors are smallest (size) market proposing an elimination of the adjustable background. They integrate a function Teach-in statics or dynamics, either integrated, or via an external entry. The response time is lower than 0,5 ms.
On the version reflex camera with elimination of the background, the low limits of size do not prevent the adjustment of the suppression of the background to 60 Misters.
An algorithm of suppression of the mutual disturbances authorizes the assembly close to several detectors, allowing their integration in reduced environments.
These detectors are equipped with an exit cables or connector off-set M8 4 poles; thanks to the alternatives left cable axial and left cable radial, the position of the cable is not any more one concern! |
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Finally, an affordable entry into robotic welding – Marathon Mini-Z
Marathon’s new “personal weld cell” is the answer to repetitious manual applications. The Mini-Z can deliver the same punch as the bigger cells – at a fraction of the cost! The Mini-Z is a competent, stand-alone, option for short-run shops, or can be easily integrated into large scale production manufacturing operations.
A small footprint gives the unit ease of mobility and accessibility for tooling changeover. Shipped assembled and ready for immediate installation and production, the Mini-Z is a flexible alternative to manual welding.
The Mini-Z welder comes complete with:
• Compact footprint
• Lean cell design
• Work window 24” x 16” (W x H)
• Easy-to-program Kawasaki robot
• User friendly Teach Pendant controls
• Fronius weld control
• 3D weld path modeling
• Turnkey tooling/fixturing
• DeviceNet options.
Profit from over twenty years of industry experience and let Marathon Welding Automation guide your process! For further information please call 1-800-816-9661 or visit www.orbitform.com.
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Robotic Cell Provides Flexible Welding Solutions
The Z-Weld dual fixed-table robotic welding cell is for manufacturers looking to enhance productivity on small- to medium-sized welded parts. Shipped assembled and ready for immediate installation and production, the Z-Weld is particularly suited as an alternative to semi-automatic welding.
Marathon’s Z-Weld is adaptable to all models of robots and welding power supplies and can be pre-programmed to meet specific material and application needs. The cell’s 85 by 105 inch footprint minimizes floor space usage, and its forklift compatible base allows portability for flexible manufacturing layouts.
Designed to provide versatile automation, Marathon’s robotic cell can be used to weld various materials, including aluminum, steel, and stainless. Features include:
• Customer specific power supply and robot
• Two 30 x 40 inch tables mounted on a common machine base
• Manual or automatic doors at load/unload stations
• Full perimeter guarding with maintenance access door
• Air- or water-cooled torch assembly
• WatchdawgTM for Welding
• Torch reamer, exhaust hood, side access doors.
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The soldering robotic cell RC500 designed and produced by mta automation ag is controlled by an industrial PC, allowing the automation of selective point-to-point soldering operations. This cell enables micro-soldering tasks to be carried out rapidly with the optimum quality and repeatability.
The 3 or 4 axes can be fully programmed, as are the soldering parameters for each soldered point.
In order to avoid production interruptions during loading or unloading the components to be soldered, a version with a two or four position rotary table is available.
Thanks to its modular concept, this cell can be easily integrated into existing lines or pallet conveyors can be integrated into the cell.
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The Panasonic arc welding robot cell PerformArc ET (Electric Turntable) is of a modular concept, developed using standard reliable Panasonic components. The Panasonic standard cell is also available in the following specifications:
PerformArc MT (Manual Turntable)
PerformArc ET-XL (large work envelope)
PerformArc ET-XXL (extra large work envelope)
PerformArc ET-2PD (work envelope with 2 external axes PanaDice 200)
Technical Data:
• 2 worktables, 500mm deep and 570 mm wide, maximum payload 250 kg
• Maximum size of workpiece including fixture 1,000 x 600 x 500 mm
• L x B x H: approx 5.65 x 2.2 x 2.3 m, weight: approx. 3.100 kg
Options:
• TAWERS welding system with integrated power source TA-1400/1600/1800WG
• Panasonic industrial robot TA-1600/1800G2
• Panasonic MIG/MAG pulse power sources YD-350GE2 or YD-500AF2
• Panasonic DC TIG power sources YC-300BZ3
• Fume hood, Torch cleaning unit, Water-cooled welding torch
• Service & extended warranty package
• DTPS off-line programming & simulation software
Customer benefits:
• Economical and flexible complete system solution.
• Fully proven and tested before delivery.
• All components mounted to a common base for easy shipment, quick set-up and future possible location change by use of forklift truck. |
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