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Ehcolo supplies robotic systems, based on MOTOMAN robots. And based on our yearlong experience with our own manufactured gantry robots, we manufacure and supply pick-up units and the pheriferical equipment like conveyors etc.
Our goal at start of using robots in palletising was, that we should reach a performance quality as close as possible to our own palletisers, a level of quality, we have not been able to see elsewhere. So we designed and manufacured a pick-up unit, which compensated for the shortages, which the robot by nature has, e.g. automatic layer height measuring and top-pressing. So it is not posible to palletise any better with robot, than we do now, regardless if it is overlapping or side-by-side palletising.
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ROBOT P6: 6 axes
Robotic palletizing cells with application engineering.
Characteristics:
Palletizing systems by means of industrial robots, versatile for either bags, boxes, drums, sheets and pallets handling.
Possibility to attend several picking lines simultaneously.
Grip device for bags handling.Central-type or side-type grips according to the bags and patters to be confectioned.
Wide range of packages handling.
Capability to attend several packages lines, forming several pallets simultaneously (multi-palletization).
Wide range of industrial applications apart from palletizing itself: bag-in-box systems, picking, etc.
Integration of other machinery and processes inside the palletizing island such as box forming and closing or wrapping.
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We have the solutions others are still thinking about
Everybody talks about automation, but it's much more than just a trendy word. We ourselves have developed from a machine manufacturer to a process provider because we believe that the decisive criterion for automated efficiency is the integration of the entire environment and periphery. Thus, what began with economical pallet changing and intelligent handling systems now culminates in highly advanced robot solutions. We have long been able to convert a machine into a flexible manufacturing cell.
Based on our products, we offer automation solutions, handling systems, pallet changers, turnkey solutions, individual option packets and innovative control units.
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Robotic palletizing system with articulated Fanuc 4 axes robot for corrugated industry. This system is tailor-made in order to palletize on one or two production lines.
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Our Robot Cell comes up with high flexibility at assembly tasks, order picking applications and palletizing.
The principle:
Scara or 6-axis robots get combined with traditional lead-in and assembly stations. The robot takes over the handling of product variants or palletizing of the parts to be processed, whereas bulk parts are led in the system via sorting devices and pick & place stations. There is also the option of combining and completing the single components via a built-in rotary table.
* Wide variety of products or all sorts of components and assemblies
* Palletizing or order picking applications
* Extensive handling jobs
* Variant management
* Various checking tasks
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Whatever your requirement, we would welcome the opportunity to discuss your enquiry. Whether you are looking for consultancy or a ´cradle-to-grave´ partnership approach to your project, we can help you to define your User Requirements Specification.
We go on to work with you to match your requirements with a tailor made solution using modules of proven technology, confirm project feasibility by using state-of-the-art simulation tools or set up a demonstration with your products in our test facility and workshops in Manchester.
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The robotised cell of palletisation can handle up to 4 lines of production at high speeds.
According to the speed, the machine can put the products on the pallet per unit, per row or per layer.
The interleaves and the pallets are gripped and laid whether by the gripping unit or the peripheral equipment.
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This system is suitable when swift supplies between processes are needed while moving on x-, y- and z-axis. It is possible to deal with a variety of materials depending on the change of tools and features the same as AS/RS in term of storage, automatic entry/exit and inventory management.
Those products are used for :
Car : Engine, transportation between T/M processes ; Tire, Pharmaceuticals, Food and Beverage, Electric and Electronic, etc ; Palletized and De-palletized System ; Complicated entry/exit system including storage.
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This the palletiser with the highest level of variability since it includes productions from 1,800 bags/hour to 3,000 bags/hour. The multiple applications which are available can be adapted to any individual need providing good load establishment and highly satisfied customers. The software supplied with the machines provides for the generation of production data and automatic format changes.
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Mixed layer palletizing is supported by multi-zoned vacuum, clamp style or bag gripper engineered to meet customer requirements- RSC, HSC, bag, etc. Safety features include wire mesh fence, polycarbonate enclosure, and safety rated light curtains for pallet discharge openings.
- Single Line Systems with Single Feeding Lane / Single Lane Discharge, or
- Multi Line Systems with Multiple Feed Lanes / Single Lane Discharge, or
- Multiple Feed Lanes / Multiple Lane Discharge.
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The soldering robotic cell RC500 designed and produced by mta automation ag is controlled by an industrial PC, allowing the automation of selective point-to-point soldering operations. This cell enables micro-soldering tasks to be carried out rapidly with the optimum quality and repeatability.
The 3 or 4 axes can be fully programmed, as are the soldering parameters for each soldered point.
In order to avoid production interruptions during loading or unloading the components to be soldered, a version with a two or four position rotary table is available.
Thanks to its modular concept, this cell can be easily integrated into existing lines or pallet conveyors can be integrated into the cell.
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ARC WELDING SOLUTIONS
ARCWORLD – Motoman ArcWorld® solutions are standard, pre-engineered arc welding cells with one to four arc welding robot(s), welding equipment, part positioners and workcell safeguarding that are all fully integrated and designed to work together. Depending on throughput requirements, ArcWorld solutions may have one or two part loading/unloading stations. Models are available for welding parts fixtured on stationary tables from a single side, rotary indexing tables, trunnions, and complex multi-axis positioners. The extensive ArcWorld family has models to accommodate approximately 85% of typical welding applications for a wide variety of part sizes and shapes (generally up to 3 meters long and 1.2 m wide/diameter) at medium to high part volumes.
FABWORLD - designed for large parts (up to 3 or 4 meters long) that require medium- to heavy-deposition welding. Modular FabWorld® is a flexible approach that allows customers to configure the fully integrated robotic arc welding solution that best meets their needs from standard, pre-engineered modules.
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Finally, an affordable entry into robotic welding – Marathon Mini-Z
Marathon’s new “personal weld cell” is the answer to repetitious manual applications. The Mini-Z can deliver the same punch as the bigger cells – at a fraction of the cost! The Mini-Z is a competent, stand-alone, option for short-run shops, or can be easily integrated into large scale production manufacturing operations.
A small footprint gives the unit ease of mobility and accessibility for tooling changeover. Shipped assembled and ready for immediate installation and production, the Mini-Z is a flexible alternative to manual welding.
The Mini-Z welder comes complete with:
• Compact footprint
• Lean cell design
• Work window 24” x 16” (W x H)
• Easy-to-program Kawasaki robot
• User friendly Teach Pendant controls
• Fronius weld control
• 3D weld path modeling
• Turnkey tooling/fixturing
• DeviceNet options.
Profit from over twenty years of industry experience and let Marathon Welding Automation guide your process! For further information please call 1-800-816-9661 or visit www.orbitform.com.
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The Panasonic arc welding robot cell PerformArc ET (Electric Turntable) is of a modular concept, developed using standard reliable Panasonic components. The Panasonic standard cell is also available in the following specifications:
PerformArc MT (Manual Turntable)
PerformArc ET-XL (large work envelope)
PerformArc ET-XXL (extra large work envelope)
PerformArc ET-2PD (work envelope with 2 external axes PanaDice 200)
Technical Data:
• 2 worktables, 500mm deep and 570 mm wide, maximum payload 250 kg
• Maximum size of workpiece including fixture 1,000 x 600 x 500 mm
• L x B x H: approx 5.65 x 2.2 x 2.3 m, weight: approx. 3.100 kg
Options:
• TAWERS welding system with integrated power source TA-1400/1600/1800WG
• Panasonic industrial robot TA-1600/1800G2
• Panasonic MIG/MAG pulse power sources YD-350GE2 or YD-500AF2
• Panasonic DC TIG power sources YC-300BZ3
• Fume hood, Torch cleaning unit, Water-cooled welding torch
• Service & extended warranty package
• DTPS off-line programming & simulation software
Customer benefits:
• Economical and flexible complete system solution.
• Fully proven and tested before delivery.
• All components mounted to a common base for easy shipment, quick set-up and future possible location change by use of forklift truck.
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Welding automation by means of a robot manipulator
Maximum economy
- MAXIMUM UTILISATION RATE
- PREMIUM QUALITY
- GREAT FLEXIBILITY
- MINIMUM PREPARATION TIME
- ERGONOMY AND SAFETY
- JUSTIFIED INVESTMENT
- LOW RUNNING COSTS
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Flexibility of plant layout is an important aspect of a Continuous Improvement manufacturing philosophy. The Arc Cell provides your facility with an efficient and productive robotic system which is installed quickly and can be relocated easily. The robot, welding equipment, positioner, and guarding are all mounted to a common frame which can be easily "fork lifted" into position. Connect power, gas, and air to the central distribution point and then simply turn on productivity.
Superior Quality Documentation
Interface to multiple welding equipment manufacturers
Standard Modular Systems
Custom Turnkey Applications
Word Processor Programming
Robot Control Network Capabilities
Direct Factory Support
U.S. Manufacturing Facilities
24 hr customer service with MET-FAB engineering support to answer your process questions
Welding data base in the robot control to store your welding conditions for easy programming
Software designed specifically for MET-FAB applications utilizing MET-FAB hardware interface
Training at Kawasaki’s North American Training Center or at your facility
Multiple Program Simultaneous Operation: S-Logic (similar to a PLC); Main program; PCEX (x3)
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The PerformArc workcells are Panasonic's pre-engineered robotic welding solutions. They come fully assembled and ready to perform - getting you up and running in minutes.
The PerformArc 360S workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced welding power supply, high speed servo sweep with three independent servo drives, ferris wheel style, and a fully integrated safety environment. Accepting a max. payload weight of 1100 lbs per side and part sizes up to 43" x 118"
The PerformArc 232 workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced Panasonic welding power supply, two opposing welding stations with two outboard servo positioners, and a fully integrated safety environment.
The PerformArc 212S workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced welding power supply, two opposing welding stations with two outboard servo positioners, and a fully integrated safety environment. Accepting a max. payload weight of 1100 lbs per side and part sizes up to 44" x 120"
The PerformArc 132S workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced welding power supply, a servo-controlled high-speed turntable with two 1100 lb. capacity servo controlled positioners and a fully integrated safety environment. Accepting a max. payload weight of 1100 lbs per side and a max part size of 40" x 60".
The PerformArc 122S workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced welding power supply, a servo-controlled high-speed turntable with two headstock/tailstock 440 lb. capacity servo-controlled positioners, and a fully integrated safety environment.
Accepting a max. payload weight of 440 lbs per side and part sizes up to 34" x 48"
The PerformArc 112S workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced welding power supply, a servo-controlled high-speed, high-capacity 92-inch turntable, and a fully integrated safety environment. Accepting a max. payload weight of 725 lbs per side and typical part sizes of: 12" x 87", 24" x 76", 36" x 53"
The PerformArc 102S workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced welding power supply, a servo-controlled high-speed 60-inch turntable, and a fully integrated safety environment. Accepting a max. payload weight of 350 lbs per side and typical part sizes of: 12" x 53", 18" x 45", 24" x 30"
The PerformArc 55 workcell includes a Panasonic 6-axis arc welding robot, digitally interfaced Panasonic inverter welding power supply, a manual turntable and a fully integrated safety environment. Accepting a max. payload weight of 250 lbs per side and a typical part sizes of 12" x 53", 18" x 45", and 24" x 30".
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Welding cells
Innovation fuels the competitive capacity of businesses, supporting their growth and turning them into true engines of the economy.
Technological improvement is the key to conceiving and implementing process transformations that will lead to increased productivity.
Experience gained through hundreds of robotic welding cell applications means customers are assured reliability and expertise. The various MIG, TIG, Plasma, Laser and Resistance welding technologies have further augmented our wealth of field experience, making us well qualified to conduct thorough feasibility analyses and come up with an immediate, ready-to-apply solution.
click on the images to enlarge
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The development of robotics has led Matrasur Composites to widen its equipment offer, manual and automatic by integrating an internal Robotic Service in the company, completely dedicated to the design of robotic solutions.
The new generation of spray-up robots from MATRASUR Composites covers various stages of composite part production: gelcoat spray-up, resin spray-up, simultaneous spray-up of resin and fibreglass, and spray-up of demoulding agent.
Two programming technologies are available: Self learning (ROBOMAT series); the robot memorizes and reproduces the best operator’s movements endless number of times, or In-line programming based on a simulation software (ROBOSTRAT series).
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The dispensing robotic cell RC500 designed and produced by mta automation ag is controlled by an industrial PC allowing the automation of dispensing operations for liquid or viscous products. This cell enables a wide range of micro-dispensing tasks to be carried out with the highest quality and repeatability.
The 3 or 4 axes can be fully programmed, as are the dispensing parameters for each dispensed point.
In order to avoid production interruptions during loading or unloading the components to be dispensed, a version with a two or four position rotary table is available.
Thanks to its modular concept, this cell can be easily integrated into existing lines or even pallet conveyors can be integrated into the cell.
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Diecasting cells
Rea Robotics uses ABB, KUKA and FANUC robots, which are resistant to the action of lubricants, dust and heat, to produce flexible cells for the following production processes:
- press unloading;
- part cooling and control;
- die lubrication;
- shearing machine tending;
- palletizing of castings.
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Automated Casting Pouring Stations
Automatic Pouring Basin Manipulator
The automatic pouring basin manipulator, controlled and powered by the automatic ladler, completes the automation of the pouring operation by lifting the pouring basin from one flask, inverting the basin for blow-out, and setting the basin in place on the next flask.
Features
One (1) Automatic Ladler
Pouring capacity to 200 pounds (91 kg.) of aluminum
Radius of approximately 80 inches (2030 mm)
Maximum 270 degree rotation capability
Includes mechanical operating unit, hydraulic power unit, and electrical controls.
Mechanical Operating Unit
A heavy steel base plate supports the hydraulic rotary actuator and rotating superstructure. The rotating base carries the ladle support arms and the hydraulic cylinders, which raise the arms and tilt the ladle. Electronic position feedback and proportional control valves are used on all motions.
All bearings used on the hot end of the ladle support arms are nitrided H-13 tool steel. Sheet steel shielding is used to guard all operating components at the base of the unit. Two fabricated steel ladle cups are included with the mechanical operating unit.
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Filling machine for filling of single containers (IBC) and several containers arranged on pallets.
Working steps:
1. step: Feeding of pallet and positioning of bunging head to
the first bunghole by the operator using a joystick.
2. step: Automatic de-bunging of the bunghole
3. step: Automatic filling of the bung-type container
4. step: Automatic re-bunging of the bung-type container
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With the installation of filling to coordinates km No, FRICKE presents another innovation which defines new standards.
Realized in construction of stainless steel robust and prepared for the automatic control of hole of plug, this installation, in addition to the precise filling étalonnable, guarantees to you before a a whole thing: a high efficiency. Because while on the usual machines the container is led to the valve, in the case of the installation with coordinates km No, it is exactly the opposite! That means immense time-savings, in particular for fillings of pallets of different containers. The relatively light valves move at an enormous speed and are cleaned easily and quickly because of the fact that they comprise only three parts having a direct contact with the product. Times of change of equipment are reduced thus to a minimum.
Other advantages: the filling is carried out almost without foam and is also appropriate for critical products. The follow-up of integrated level guarantees a rising of the valve here corresponding to the rise of the level of filling. And independently of the size of the container and the quantity, all the operations are memorized and available on call. What appears complicated is however realizable by a person in three stages only:
to position the pallet (in lower part of the installation)
to document the positions of the containers by "teach in"
to start the process of filling
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