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Ehcolo supplies robotic systems, based on MOTOMAN robots. And based on our yearlong experience with our own manufactured gantry robots, we manufacure and supply pick-up units and the pheriferical equipment like conveyors etc.
Our goal at start of using robots in palletising was, that we should reach a performance quality as close as possible to our own palletisers, a level of quality, we have not been able to see elsewhere. So we designed and manufacured a pick-up unit, which compensated for the shortages, which the robot by nature has, e.g. automatic layer height measuring and top-pressing. So it is not posible to palletise any better with robot, than we do now, regardless if it is overlapping or side-by-side palletising.
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We have the solutions others are still thinking about
Everybody talks about automation, but it's much more than just a trendy word. We ourselves have developed from a machine manufacturer to a process provider because we believe that the decisive criterion for automated efficiency is the integration of the entire environment and periphery. Thus, what began with economical pallet changing and intelligent handling systems now culminates in highly advanced robot solutions. We have long been able to convert a machine into a flexible manufacturing cell.
Based on our products, we offer automation solutions, handling systems, pallet changers, turnkey solutions, individual option packets and innovative control units.
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Palleting System BPS 400
The BAMATEC Palleting System BPS 400 is a packaging machine for several articles. With our standardized separation units different pallets can be filled. Gladly we prepare an individual solution for you.
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This the palletiser with the highest level of variability since it includes productions from 1,800 bags/hour to 3,000 bags/hour. The multiple applications which are available can be adapted to any individual need providing good load establishment and highly satisfied customers. The software supplied with the machines provides for the generation of production data and automatic format changes.
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In order to be able to offer constantly advanced technical solutions, Clevertech has developed handling and palletising systems using robots.
Depending on the type of product and operation necessary, Robots with three Cartesian axes or Anthropomorphic with 4 or more axes can be used.
Below is a list of some of the main features and possible scope of supply of such robots.
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Efficient robotic equipment intended for deposition of goods on pallet. Products are transferred by the help of a sucker head. We offer the device in various designs according to concrete requirements of the customer and are able to integrate it in a complete system inclusive of logistics of products as well as pallets. Our rich experience in programming these systems guarantees maximum effective cooperation of all parts.
Application: For closed cartons and cases and similar goods.
Performance: Up to 360 cycles (lifts) per hour.
Advantages: Flexibility, possibility to create more complicated layer patterns, possibility of operating up to 3 lines independently, advantageous machine layout, minimum built-up area, wide working reach of the robot, robot can optionally also insert layer pads between layers, careful handling of products by vacuum suckers.
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Westfalia's KUKA Robotic Palletizing Solution
KUKA is one of the largest manufacturers of robots in the world, and their palletizing units are suitable for most applications. Westfalia integrates Kuka Robots into our automated palletizing systems, to give our customers a dependable, long-lasting solution that saves you money by reducing your labor costs and inventory expenses, and increasing availability and through-put.
Westfalia uses KUKA robots to handle and palletize cases, pails, bags and barrels. A software package is available to enable these units to handle multiple lines and products easily. With the robot's large working envelope, we can build pallets that few of our competitors can match.
Key Features of KUKA Robotic Palletizers:
High Reliability - mean time between failures is 70,000 hours
Low Maintenace - every 10,000 hours
Modularity - upgrade the payload and reach of the robot as future requirements demand
Large product range - from small robots to handle 3 kg payloads to giants to handle 570 kg
Space-saving - large work envelope and minimal space requirements
Easy to use - Windows based interface
Long-term investment - Can be reprogrammed to perform additional functions or completely new tasks
Proven technology - over 60,000 KUKA robots have been installed worldwide.
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ROBOTIC CELL FOR CNC TOOL MACHINE
Components:
6 axis Kawasaki Articulated robot
Vision system with integrated camera Cognex In Sight 5400
Management software InSight by PC
Our loading/unloading robotic cells fit to any CNC tool machine. The vision system with integrated camera recognize exactly the position and the orientation of the particular at work on the belt conveyor.
Upon request, the entering workpieces can be loaded by a completely automatic feeding and recovery unit.
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Automated Loading Options__Robot Load System.
The Drake robot load system for grinders features an adjustable infeed conveyor and grippers designed by Drake for maximum flexibility. The entire grinding and load/unload process is programmed into the machine control by Drake. The system provides consistent handling and maximum throughput for increased productivity.
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RPC-G
Fastems RPC-G is a modular robot cell designed for loading and unloading workpieces to CNC machines, especially lathes. The RPC-G cell consists of a single transferable unit that enables fast installation and, if necessary, easy relocation of the system. Both new and existing machines can be automated with a minimum of effort. The gantry concept provides good accessibility to the machine tool in manual mode-, as well as easy implementation of diverse material feed designs that can be geared to the workpieces, quantities, and physical size.
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Finally, an affordable entry into robotic welding – Marathon Mini-Z
Marathon’s new “personal weld cell” is the answer to repetitious manual applications. The Mini-Z can deliver the same punch as the bigger cells – at a fraction of the cost! The Mini-Z is a competent, stand-alone, option for short-run shops, or can be easily integrated into large scale production manufacturing operations.
A small footprint gives the unit ease of mobility and accessibility for tooling changeover. Shipped assembled and ready for immediate installation and production, the Mini-Z is a flexible alternative to manual welding.
The Mini-Z welder comes complete with:
• Compact footprint
• Lean cell design
• Work window 24” x 16” (W x H)
• Easy-to-program Kawasaki robot
• User friendly Teach Pendant controls
• Fronius weld control
• 3D weld path modeling
• Turnkey tooling/fixturing
• DeviceNet options.
Profit from over twenty years of industry experience and let Marathon Welding Automation guide your process! For further information please call 1-800-816-9661 or visit www.orbitform.com.
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Robotic Cell Provides Flexible Welding Solutions
The Z-Weld dual fixed-table robotic welding cell is for manufacturers looking to enhance productivity on small- to medium-sized welded parts. Shipped assembled and ready for immediate installation and production, the Z-Weld is particularly suited as an alternative to semi-automatic welding.
Marathon’s Z-Weld is adaptable to all models of robots and welding power supplies and can be pre-programmed to meet specific material and application needs. The cell’s 85 by 105 inch footprint minimizes floor space usage, and its forklift compatible base allows portability for flexible manufacturing layouts.
Designed to provide versatile automation, Marathon’s robotic cell can be used to weld various materials, including aluminum, steel, and stainless. Features include:
• Customer specific power supply and robot
• Two 30 x 40 inch tables mounted on a common machine base
• Manual or automatic doors at load/unload stations
• Full perimeter guarding with maintenance access door
• Air- or water-cooled torch assembly
• WatchdawgTM for Welding
• Torch reamer, exhaust hood, side access doors.
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The soldering robotic cell RC500 designed and produced by mta automation ag is controlled by an industrial PC, allowing the automation of selective point-to-point soldering operations. This cell enables micro-soldering tasks to be carried out rapidly with the optimum quality and repeatability.
The 3 or 4 axes can be fully programmed, as are the soldering parameters for each soldered point.
In order to avoid production interruptions during loading or unloading the components to be soldered, a version with a two or four position rotary table is available.
Thanks to its modular concept, this cell can be easily integrated into existing lines or pallet conveyors can be integrated into the cell.
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The Panasonic arc welding robot cell PerformArc ET (Electric Turntable) is of a modular concept, developed using standard reliable Panasonic components. The Panasonic standard cell is also available in the following specifications:
PerformArc MT (Manual Turntable)
PerformArc ET-XL (large work envelope)
PerformArc ET-XXL (extra large work envelope)
PerformArc ET-2PD (work envelope with 2 external axes PanaDice 200)
Technical Data:
• 2 worktables, 500mm deep and 570 mm wide, maximum payload 250 kg
• Maximum size of workpiece including fixture 1,000 x 600 x 500 mm
• L x B x H: approx 5.65 x 2.2 x 2.3 m, weight: approx. 3.100 kg
Options:
• TAWERS welding system with integrated power source TA-1400/1600/1800WG
• Panasonic industrial robot TA-1600/1800G2
• Panasonic MIG/MAG pulse power sources YD-350GE2 or YD-500AF2
• Panasonic DC TIG power sources YC-300BZ3
• Fume hood, Torch cleaning unit, Water-cooled welding torch
• Service & extended warranty package
• DTPS off-line programming & simulation software
Customer benefits:
• Economical and flexible complete system solution.
• Fully proven and tested before delivery.
• All components mounted to a common base for easy shipment, quick set-up and future possible location change by use of forklift truck.
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FLEXIBLE AND AUTOMATIC BENDING PRODUCTS
ASTRO CELL it is designed to be the perfect automatic bending system. Long running scheduled automatic operations are possible, with the automatic tools layout changer, automatic handling-jig changer, automatic work-piece gripper changer, even if they are small quantity batches. Coping with different kinds of small quantity products offers a vast improvement in productivity, and shortens delivery time. The bending process times can be reduced, and an improvement in the quality can be obtained.
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Nowdays the request for bending cells is growing, nonetheless had GASPARINI picked up, since several years, the philosophy for creating an automated bending isle, responding ahead of time both to safety rules and productivity requirements.
The suppleness own of GASPARINI robotized bending isles makes them convenient not only for medium – large production but also for repeated small allotments.
All models can be integrated in a bending cell
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Innovative concept:
Consists in spraying a fluid (water or oil) at a pressure between 300 and 3500 bar (4,400 to 50,700 psi), depending on the material to be deburred.
It removes burrs left after the machining process, and allows cleaning of the surface of the parts.
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Robotized Deburring
You've heard the saying "deburring is a tedious job..." ‑ why not automate it?
Fastems' DBL (Deburring and Loading Cell) is a modular robot cell designed for deburring and automatic loading applications. Deburring, which often is a dusty, noisy, unconfortable and repetitive task becomes a thing of the past. And simultaneously, the deburring quality, which often varies significantly with manual deburring, can be consistant and easily maintained at the required level. The DBL can be used as a stand-alone unit or it can be integrated with a flexible manufacturing system (FMS).
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The main advantages are numerous:
- The capacity to conform to the geometrical differences of pieces that are obtained with foundry or stamping processes and, therefore, that are not perfectly equal one to the other.
- The possibility of vary the working pressure according to the necessity to speed up the cycle time, making constant the final quality of the product, from the first to the last piece that is worked and optimizing the consumption of the tools.
- The possibility of working completely independent without the regular presence of an operator and therefore with a further reduction of the cost per hour of the system.
- Remarkable saving of the consumption material.
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The dispensing robotic cell RC500 designed and produced by mta automation ag is controlled by an industrial PC allowing the automation of dispensing operations for liquid or viscous products. This cell enables a wide range of micro-dispensing tasks to be carried out with the highest quality and repeatability.
The 3 or 4 axes can be fully programmed, as are the dispensing parameters for each dispensed point.
In order to avoid production interruptions during loading or unloading the components to be dispensed, a version with a two or four position rotary table is available.
Thanks to its modular concept, this cell can be easily integrated into existing lines or even pallet conveyors can be integrated into the cell.
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DAN TECHNOLOGY DE ANTONI, as first in the world, has built robotized equipments with sensitive working units.
This technology makes easier the programming of the robot with the assurance of perfection during the process and high standard of quality and quantity independently from the geometrical variations of the items.
The main characteristic of "DAN" units is the system for the automatic control of the working pressure, patented by DAN TECHNOLOGY DE ANTONI, that allows an easy programming of the system and to obtain an high and constant quality of the working process.
The main advantages are numerous:
The capacity to conform to the geometrical differences of pieces that are obtained with foundry or stamping processes and, therefore, that are not perfectly equal one to the other.
The possibility of vary the working pressure according to the necessity to speed up the cycle time, making constant the final quality of the product, from the first to the last piece that is worked and optimizing the consumption of the tools.
The possibility of working completely independent without the regular presence of an operator and therefore with a further reduction of the cost per hour of the system.
Remarkable saving of the consumption material.
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