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HANDLING ROBOTS:
Motoman offers application-specific and general-purpose robot models that are ideal for a wide variety handling applications.
APPLICATION-SPECIFIC: The EH-series Expert Handling robots set a new standard for speed with a large robot. Compared to general-purpose robots, the EH-series offers up to a 22% increase in speed, depending on model. These high-speed, high-payload robots are specifically designed for high duty cycle material handling and offer superior performance in machine tending and material handling applications. Large work envelopes and the ability to bend over backwards, allow tools to be stored behind the robot, allowing better clearance for maintenance. These handling robots include an IP67 rated wrist for protection in machining environments.
GENERAL PUPOSE: With payloads from 3-600 kg (6.6-1,323 lbs), Motomans dynamic, high-speed HP-series High-Performance robots are extremely versatile, general-purpose manipulators that excel at a wide variety of applications, including machine tending, welding, material handling, assembly, dispensing and a host of others. Full six-axis flexibility also allows them to perform complex handling motions and other operations in a multi-function workcell. HP-series robots can be floor-, ceiling- and shelf-mounted to provide highly flexible layouts, and extended-reach versions are available.
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The Presto MR20 robot features an unique 7-axis design that has the industry's largest payload capacity (30kg). Its unique 7th axis design allows the robot to closely emulate the motions of a human arm enabling it to perform more complicated work processes in constricted work areas. Cooperative motion allows multiple arms to work together for assembly processes or increased payload capacities.
Benefits & Features
- Compact design has a powerful arm
- Wrist torque 1.5 times greater than that of comparable-sized robots
- Arm design avoids singularity motion by providing multiple posture solutions for the same work TCP
- Horizontal reach of 1260 mm
- +/-0.1mm repeatability
- Arm can be inverted or floor mounted
- IP65 compliant
- Supports slides, tooling, and positioners
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Amazing flexibility!
Using vacuum cups or mechanical grippers, a Bosch Delta Robot can be created to suit nearly any application. Two forms of robots are provided by Bosch. One of which is a Top Loader, the other is a Feed Placer. In Top Load applications, the product is picked from an incoming flow and placed in a case, carton, or tray. Feed Placers pick product from an incoming flow and place it directly into your wrapper infeed, thermoformer infeed, bucket chain conveyor, or nearly any form of a flighted or pitched conveyor.
Faster than conventional robotics!
The Bosch Delta robot arrangement allows the actuators to be located in fixed positions, greatly reducing the mass of the moving structure. In turn, this enables the Delta Robot arms to move at an exceptional rate - up to 10 times the acceleration of gravity!
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The FANUC product line includes a broad robot range (0.5kg to 1350kg) able to manage a wide range of handling application. The vast choice, the excellent program possibilities and the fact that FANUC is the worlds biggest robot producer are for partners decisive factors for the choice of a robot supplier.
A distinctive point at FANUC is the superiority in Vision technology. Thanks to the vision system, the product handling is coupled with the camera, which gives the position of the product with very high precision.
Therefore, it is unnecessary to present the product in a pre-programmed position. This strongly reduces the programming effort.
With ROBOGUIDE, FANUC also offers a high-quality offline simulation and programming system which includes all FANUC robot types. Complete handling projects can be simulated and programmed, including the integration of external cells.
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Vacuum Grippers for Photovoltaics Production
Based on a new handling concept, the SWG offers new levels of process safety and damage minimisation and reaches the magical cycle time of 1 second. The SWG grips the entire surface of the wafer without leaving a mark and meets the highest standards of acceleration and process speed. The SWG also provides accurate, reliable handling when working with wafers that are smaller than the contact surface of the gripper.
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Suitable for picking of primary and secondary foods, the M-430iA/2F and M-430iA/4FH can handle payload of 2kg respectively 4kg and have a long reach of 900mm. Their five axes lend them flexibility to accommodate horizontal or vertical product placement positions.
M-430iA/2P and M-430iA/2PH are 6-axes robots especially designed for pharmaceutical applications with 2kg payload and 700mm respectively 900mm reach.
The anthropomorphic arm design produces a large work envelope that allows the M-430iA/2F to quickly rotate or flip back on itself. The arm can be ceiling or floor mounted. With its high speed axes M-430iA can achieve up to 120 cycles per minute at 1kg payload.
The M-430iA has been designed to meet stringent cleanliness requirements and has a smooth exterior surface with no contaminant trap areas the paint has a high gloss finish and is resistant to acids and alkaline materials.
For regular wash down the robot is sealed to meet IP 67 standards and is equippped with food grade grease.
The M-430iA robots are controlled by the new intelligent R-30iA series controller with fully integrated vision control system iRVision.
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Together with integration partners, FANUC Robotics offers a range of advanced solutions to speed up end of line operations.
With a payload range from 2 to 700kg, you are sure to find the robot model that best suits your needs:
very high speed M-430iA/2F dedicated to food industry (food grease, up to 120 picks per minute, washable)
High speed M-6iB series (2-10kg payload) for very fast pick&place applications. Higher payloads are managed at high speed with M-420iA-M-421iA robots (40-50kg)
M-410iB series (160-450kg): the most successful palletizing robots in Europe!
M-900iA series (260-700kg) for very heavy payload with highest wrist inertia. Smaller payload can be handled with the top selling M-710iC (20-70kg) or R-2000iB series (100-210kg)
Our intelligent software and systems ensure reliable and safe handling operations:
Integrated vision: our latest R-J30iA controller comes as standard with all the necessary hardware for 2D vision: just plug a camera and a cable! This is most cost-effective solution on the market!
Line tracking software
Collision Guard to protect robot, tooling and products
Advanced vision for 2D visual line tracking or 3D bin picking
Multi robot control for increased cycle time
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Polypack's patented robotic Pick & Place system ensures product stability throughout the entire wrapping process. This robotic system is the only pick and place equipment capable of handling ovals and unstable products. With no pusher, this system can wrap virtually any product, regardless of stability. The ROKH system is the most innovative and advanced loading, unloading, and collating system available. ROKH System are simple, versatile, easy to maintain, and most of all, cost effective.
The robotic pick-and-place system is widely used in the personal care and pharmaceutical industry because of its capability of handling oval bottles such as oddly shaped shampoo bottles.
ROKH Infeed
Polypack's patented robotic Pick & Place system, designed to collate and load products directly from a conveyor onto the film of the shrink wrapper. This system assures perfect product transfers and allows for quick and easy changeovers. The ROKH can be placed on the side of a current line, or integrated inline.
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From 6 up to 800 kg payload
Reduced overall dimensions and wide working volume
Rapidity and flexibility to optimize the cycle time
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Small Robots
Whether it's the speedy 4-axis SCARAs or the flexible 6-axis jointed-arm robots, these compact, space-saving robots from KUKA are among the fastest and most reliable robots in their class. All of them utilize the advantages of the world's most dependable and best-selling PC-based control platform KRC. And it goes without saying that this diverse range of 4-axis and 6-axis KUKA robots can be freely combined within a single system - always with the benefits of using the same control platform.
Medium Payloads (30 kg to 60 kg)
Popular applications for medium payload robots range from simple handling tasks to complex operations such as measuring air currents in the wind tunnel or sewing leather seat covers.
Heavy Duty (360 kg to 1000 kg)
With payloads of up to 1000 kg, these robots can e.g. handle side panels in automotive body-in-white construction or, in the palletizing variant, carry out tasks in the beverage or building materials industries.
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MOTOMAN offers the widest range of robotic products with the number of controlled axes ranging from 4 to 13, including application dedicated robots for welding, palletising, handling, painting and clean room applications, with payloads ranging from 3 to 600 kg.
MOTOMAN installs turnkey systems and customised manufacturing solutions with the highest level of quality.
All manipulators/robots are fully electrical controlled by servo power.
The latest control system is capable of synchronised motion & control of up to four robots or 36 axes in total.
MOTOMAN also offers service, maintenance and training.
MOTOMAN, the robotic division of Yaskawa Electric Corporation, has its European headquarters in Kalmar, Sweden and Allershausen, Germany.
Interested in knowing more? Please contact us!
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* Available for various angles with the swivel arm(360˚ rotation)
* Unnecessary replacement of level spring holder
* Various strokes are available with the spacer
* Quick/Eash installation and reinstallation
* Cost reduction(recycle of all parts)
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The FANUC product line includes a broad robot range (2 to 1350kg) able to manage a wide range of handling application. The vast choice, the excellent program possibilities and the fact that FANUC is the worlds biggest robot producer are for partners decisive factors for the choice of a robot supplier.
A distinctive point at FANUC is the superiority in Vision technology. Thanks to the vision system, the product handling is coupled with the camera, which gives the position of the product with very high precision.
Therefore, it is unnecessary to present the product in a pre-programmed position. This strongly reduces the programming effort.
With ROBOGUIDE, FANUC also offers a high-quality offline simulation and programming system which includes all FANUC robot types. Complete handling projects can be simulated and programmed, including the integration of external cells.
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With the various robot series of the vertical-, horizontal articulated-arm robots and the linear robots as well as combined kinetmatics REIS ROBOTICS executes complete solutions for automated handling, tending and assembly of components. Gripper systems, additional handling axes and image processing complete our choice of products for the production, assembly and packing process.
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What does it do?
* The Delta Robot is a three or four-axis vision-guided robotic system for handling on-the-fly, un-oriented products. Ideal when the in-feed cannot be predicted, or is random
How does it work?
* The robot is an overhead supported, three or four axis robot, with a large working envelope. Product enters the working envelope after being detected by a highly accurate camera system for orientation. The robot takes the input from the camera, goes directly to the product and re-orientates the product while placing it in the location or container specified, all at speeds exceeding 150 picks per minute!
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The MPK2 is high-speed, 5-axis picking robot that provides superior performance
and reliability for food handling, picking, packing and other high-speed material handling applications.
Its compact, slim arm design allows reach into confi ned spaces and the hollow arm allows cables and hoses to be run internally throughout the entire robot. The MPK2 is wash-down ready (wrist and body) for applications where cleanliness
is important.
Its fast axial speeds and acceleration reduce cycle times and increase production output. The top wrist speed of 2000 degrees per second provides maximum productivity, even when parts need to be rotated more than 90 degrees.
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Suitable for picking of primary and secondary foods, the M-430iA/2F and M-430iA/4FH can handle payload of 2kg respectively 4kg and have a long reach of 900mm. Their five axes lend them flexibility to accommodate horizontal or vertical product placement positions.
M-430iA/2P and M-430iA/2PH are 6-axes robots especially designed for pharmaceutical applications with 2kg payload and 700mm respectively 900mm reach.
The anthropomorphic arm design produces a large work envelope that allows the M-430iA/2F to quickly rotate or flip back on itself. The arm can be ceiling or floor mounted. With its high speed axes M-430iA can achieve up to 120 cycles per minute at 1kg payload.
The M-430iA has been designed to meet stringent cleanliness requirements and has a smooth exterior surface with no contaminant trap areas the paint has a high gloss finish and is resistant to acids and alkaline materials.
For regular wash down the robot is sealed to meet IP 67 standards and is equippped with food grade grease.
The M-430iA robots are controlled by the new intelligent R-30iA series controller with fully integrated vision control system iRVision.
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The Adept Quattro s650H robot is the newest version of Adept's highly successful parallel-style, high-speed packaging robot. With a patented 4-link parallel drive and a light-weight carbon fiber construction provide packaging cycle times twice as fast as conventional packaging robots and up to 240 pick-and-place cycles per minute. This new robot boasts all the performance features that made the previous model successful, with the added bonus of a stringent hygienic design.
The Adept Quattro s650H robot is also the world's first packaging robot to integrate its controls inside of the robot mechanism. This eliminates the need for costly and maintenance-heavy external controls cabinets. The integrated controls also saves valuable factory floor space and simplifies installation.
The Quattro s650H runs on Adept's industry leading SmartController platform, which provides fully integrated vision and conveyor tracking for up to 6 conveyors. This creates an ideal solution for high speed packaging applications in which products are randomly located on moving conveyor belts.
The Adept Quattro features over-the-belt mounting, a 1300 mm work envelope and 250 mm Z-stroke along with a wash down option for usage in sensitive manufacturing environments, which require frequent washing to prevent product contamination.
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KUKA's many years of experience in palletizing offer you new possibilities in the field of palletizing and depalletizing. The tried-and-tested modular system gives you the choice of a wide range of perfectly-coordinated components.
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This is an area in which ABB services a multitude of installations, covering a host of different products, applications and packaging line set-ups.
These include frozen food, bakery and confectionary as well as ice-cream, meat and fish, cheese, pet food, medical products, shampoo and perfume bottles.
Able to achieve a staggering 150 picking cycles per minute, the IRB 340 FlexPicker is our star performer in this area.
For full 6-axis flexibility, less demanding cycle times and payloads of up to 5 kg, we recommend our IRB 140.
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Together with integration partners, FANUC Robotics offers a range of advanced solutions to speed up end of line operations.
With a payload range from 2 to 700kg, you are sure to find the robot model that best suits your needs:
very high speed M-430iA/2F dedicated to food industry (food grease, up to 120 picks per minute, washable)
High speed M-6iB series (2-10kg payload) for very fast pick&place applications. Higher payloads are managed at high speed with M-420iA-M-421iA robots (40-50kg)
M-410iB series (160-450kg): the most successful palletizing robots in Europe!
M-900iA series (260-700kg) for very heavy payload with highest wrist inertia. Smaller payload can be handled with the top selling M-710iC (20-70kg) or R-2000iB series (100-210kg)
Our intelligent software and systems ensure reliable and safe handling operations:
Integrated vision: our latest R-J30iA controller comes as standard with all the necessary hardware for 2D vision: just plug a camera and a cable! This is most cost-effective solution on the market!
Line tracking software
Collision Guard to protect robot, tooling and products
Advanced vision for 2D visual line tracking or 3D bin picking
Multi robot control for increased cycle time
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Servo Pick and Place (SPP) can be provided by any combination of Servo Horizontal and Servo Vertical Units (with protective hose or cable-chain).
The Servo Horizontal Units SHE were developed for shorter strokes. The three standard stroke lengths 100 mm, 200 mm and 300 mm are available from stock.
The Servo Vertical Unit SVE is provided for the vertical motion.
This is available with the two strokes 100 and 200 mm. Two versions are supplied with respect to cable routing: protective hose or cable-chain as required.
The Automation and Quick-Set components below are available at advantageous prices in our online shop.
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TM Robotics offer a series of SCARA robots from the TH-250 through to the SR-1504. All have unique handling capabilities for varying workloads. The SCARA range can offer robots with arm lengths of 250mm to 1500mm, and workload capacitys from 3kg to 70kg.
Perhaps the most innovative of the Toshiba Machine SCARAs are the TH-250 and TH-350, which provide better accuracy and repeatability than comparable SCARA's, and offer quicker cycle times and faster motion. These new SCARAs are so precise that they can even be used to good effect in the electronics industry. The TH-250 and TH-350 feature payloads of up to 3kg and repeatability of ?0.01mm. These robots are suited to applications in the handling of small components, such as electrical, mobile phone and camera parts, assembly and test equipment. Other applications that demand similar accuracy are hard disk drive assembly, as well as very high precision work, such as optical lens grinding and watch assembly. Furthermore, the TH-250 and TH-350 allow the user to place electronic components on PCB boards, or even handle the optical pick up lenses used in CD and DVD disc drives.
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This is an area in which ABB services a multitude of installations, covering a host of different products, applications and packaging line set-ups.
These include frozen food, bakery and confectionary as well as ice-cream, meat and fish, cheese, pet food, medical products, shampoo and perfume bottles.
Able to achieve a staggering 150 picking cycles per minute, the IRB 340 FlexPicker is our star performer in this area.
For full 6-axis flexibility, less demanding cycle times and payloads of up to 5 kg, we recommend our IRB 140.
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The YAMAHA YP-X series robot is Yamaha's original pick & place type robot... developed for higher speed, more compact size, and greater ease of use. The YP-X robot gives you the long life and quick cycles of a cam device, while providing full programmability that includes multiple pick/place locations, speed, and payload changes.
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ROBOTIC SYSTEM FOR HANDLING OF SLIDERS FOR ZIPPERS
The system allows to automatically proceed to the handling of sliders for zippers.
The operator places the pieces to handle on a conveyor.
The Fanuc robot picking the slider through a vision system.
The slider is inserted then in a special loader.
The operator has his disposal a graphic interface with the system with the possibility to set the parameters of job and to visualize diagnostic messages.
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With KURTZ ProRob EPS handling system, EPS processors create completely new opportunities for material handling and for the further processing of EPS products. The ProRob product line not only adapts to almost any handling application, but also can be used in process steps such as edge processing, contour cutting, and product manufacturing, among others.
ProRob - Applications
* Destacking device
* Stacking device
* Removal of upper sheets
* Removal of bottom sheets
* Palletising device
* Edge processing machine
* Contour cutter
* Loading and unloading of production machines
* Production of elements for prefabricated houses
* (SIP's)
ProRob - Advantages of ProRob
* Attractive price performance ratio
* Several processes can be carried out by one machine
* Short setting times due to automatic mould change
* No complicated transportation devices
* High flexibility even in small buildings
* High throughput
* Safe handling of thin sheets
* Remaining sheets are no problem when the products are changed
* Upper sheets are easily fed in the production process
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