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AccuStream intensifier waterjet machines give you a choice of 30-, 50-, 75- 100- or 150-horsepower units with adjustable pressures up to 60,000 psi. All AccuStream waterjet machines feature the AccuStream-built AIT Technology for maximum cut pressures and peak performance under the most demanding applications.
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The Resato Powerjet PJE waterjet cutting pump is an example of our continuing commitment to research and development.
The latest generation of our skillfully designed waterjet cutting pumps offers monitor control and simple time-saving servicing possibilities. Proven reliability reduces down-time to a minimum and the operation costs will be reduced accordingly. As a result of further developments and tests in our cutting laboratory, the life cycle of high pressure seals and other parts subject to wear has been extended considerably.
To complement our extensive range of waterjet cutting pumps we offer all waterjet cutting accessories vital to the realization of a turn-key cutting system.
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The direct drive pump operates in the same manner as a low-pressure "pressure washer" that you may have used to pressure wash a house or deck prior to repainting. It is a triplex pump that gets the movement of the three plungers directly from the electric motor. These pumps are gaining acceptance in the waterjet industry due to their simplicity. At the time of this writing, direct drive pumps can deliver a maximum continuous operating pressure 10 to 25% lower than intensifier pumps units (20k to 50k for direct drive, 40k to 60k for intensifiers).
Only Flow manufactures both HyPlexTM and intensifier pumps. As a result, we can offer you the pump solution that is best suited for your application. Whether you run 24 hour, 7 days a week production or prototype jobs only a few hours a day, we have the right pump for you. Best of all, no matter which style of pump you choose, you'll receive a Flow pump that is reliable, simple, efficient, and easy to maintain. The focus of all our designs is performance, reliability and longevity so that your productivity is increased.
Flow Pumps Operate At Higher Pressures
Flow intensifier pumps are rated at 60,000 psi and our systems actually run at that pressure. No backing off, no hedging. It's another big reason why Flow equipment out-produces all others. Flow manufacturers the most complete range of ultrahigh-pressure waterjet pumps in the industry. From 205 hp, 6.5 gpm diesel powered Husky pumps for surface preparation to 100,000 psi pumps used for ultrahigh-pressure food processing to intensifier and direct drive pumps for waterjet cutting, Flow has a pump to meet your needs. Flow is the only waterjet company to offer its customers a choice of intensifier or HyPlex(direct drive) waterjet cutting pump technology. The wide range of waterjet pumps Flow builds is your assurance that you and your application will be paired with a pump that is specifically tailored to meet your needs.
Our waterjet cutting pumps set the industry standard for performance and reliability that is proven in 24 hour, 365 day a year operations around the world. All Flow pumps are capable of smooth, continuous operation, year after year, at the pressure they are rated. This ensures you receive the maximum possible benefit of pump's capacity and the performance you have paid for. It's an important distinction to make, because a pump's performance is limited by the lowest pressure it reaches in a cycle. By operating smoothly with a minimum of pressure fluctuations at the highest rated pressure a Flow pump can outperform other pumps which are rated for high pressures, but don't necessarily operate there smoothly or continually.
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The Jet Edge iP55-75 is a 75-horsepower intensifier pump rated at 60,000 psi (4,100 bar). It is capable of producing output pressures from 1,000 to 55,000 psi (3,800 bar) with flow rates of 0 to 1.5 gallons (5.7 liters) per minute to a variety of cutting, surface-preparation or cleaning tools.
Features
- High efficiency TEFC motor
- 1,500 or 1,800 nominal motor speed (rpm)
- Electronically shifted intensifiers
- Wye-Delta soft start with disconnect
- 0.5 gallon (1.9 liter) high pressure attenuator with 1.45 micron filtration
- Safety shutdown systems
- Automatic safety pressure bleed-down valve
- Thermostatically controlled cooling system
- Programmable Logic Controller (PLC) for operation and safety monitoring
- Axial piston, variable displacement, pressure-compensated hydraulic pump
- Liquid-filled pressure gauges
- UHP safety shielded tubing
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AccuStream intensifier waterjet machines give you a choice of 30-, 50-, 75-, 100- or 150-horsepower units with adjustable pressures up to 60,000 psi. All AccuStream waterjet machines feature the AccuStream-built AIT Technology for maximum cut pressures and peak performance under the most demanding applications.
No other waterjet cutting machine incorporates the features of the AIT intensifier to deliver the simplest, easiest-to-operate, most reliable system. AccuStream's intensifier technology combines innovative design features, quality manufacturing, and carefully selected materials to maximize maintenance intervals, simplify component replacement and minimize cost of operation.
Key Features
Whatever your requirements, there's an Accustream intensifier waterjet cutting machine to meet your needs. Accustream's menu of options and accessories allows you to fully tailor your waterjet cutting machine to your specific needs. Before you start looking at options, you'll be impressed with the long list of standard features and capabilities packed into every Accustream AS intensifier waterjet pump. These features and capabilities are normally found only on waterjet pumps costing thousands more - and some are not available anywhere else!
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The Dual Pump Package operates on the 3rd generation cutting model of OMAX Intelli-MAX® Software, which accommodates cutting at 80 hp utilizing two P4055V pumps.
The P4055V direct drive plunger pump operates at full power with a very low noise level and is driven by a variable speed electric motor for variable output pressure. Based on a single design platform, the pump delivers more than 90% of the electrical input power to the cutting nozzle and provides more cutting power per kilowatt than pumps using intensifier technology. Unlike intensifier pumps, the P4055V uses variable frequency drive (VFD) technology, which prevents the in-rush of currents upon starting the pump.
OMAX designed the Dual Pump Package for shops that specialize in cutting thick, difficult to machine materials and have high capacity production or multiple nozzle requirements. In addition to offering the highest cutting power on the market, the Dual Pump Package is a proven and reliable technology that operates both pumps at optimum efficiency and has an extended seal life in excess of 500 hours. Additionally, the system provides highly efficient, redundant pump operation and permits users to switch between standard and high power operation to ensure the best operation for each application.
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High Pressure Pump
STREAMLINE Classic SL-V 50
Our STREAMLINE™ SL-V Classic reflects the new market
requirement for a completely self-contained, easy
to hookup unit, guaranteeing you top HSEC intensifier
technology in an affordable package.
Nominal Power Rating: 37 kW (50 PS)
Working Pressure: 500-3.800 bar
Max. Flow Rate: 3.8 l/min
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Ideal for use in remote and/or mobile locations where electricity is scarce, the iP55-280DS is powered by a 280hp Cummins turbo diesel engine that meets Tier 3 emissions standards. It is capable of producing a flow rate of up to 4.1 gallons (15.5 liters) per minute of 55,000 psi (3,000 bar) ultra-high pressure water for waterjet cutting, surface preparation and cleaning applications.
The iP55-280DS utilizes a pressure-compensated hydraulic system to drive dual plunger-style intensifiers. The use of hydraulic fluid power provides smooth flowing UHP water resulting in long system life. Reliable and precise control of the electronically shifted intensifiers ensures superior performance standards with reduced operating costs. The pump is built on a skid-mounted frame with lifting eyes and forklift guides provided for increased mobility.
A 36,000psi model is also available.
Find out more at www.jetedge.com.
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Maximum Productivity, Lower Cost of Operation
Maximum productivity and low operational costs are the keys to keeping your business competitive. Flow's 55,000 psi HUSKY pump sets a new industry standard for both productivity and reliability, giving you a portable ultrahigh-pressure waterjet pump that contributes to your bottom line by allowing you to work more efficiently and take on more jobs. The HUSKY is the world's first 55,000 psi direct drive triplex pump with full pressure compensation giving you the power you need to reduce your operating costs and increase productivity on a square foot basis. Now you get Flow's proven HUSKY UHP pump with a world class Caterpillar C-9 engine that meets Tier II emission requirements, on board diagnostics and lower fuel consumption.
The 55,000 psi HUSKY is compatible with all other Flow machines, meaning no additional investment in technology is necessary to upgrade.
Benefits
Maximum productivity from 55,000 psi - the highest pressure available in the industry
Lower cost of operation gives contractors a competitive advantage when bidding on jobs
Compatible with all existing Flow industrial cleaning products
Latest technology makes 55,000 psi pump the easiest-to-use, most reliable pump in the industry
Standard Features
290 hp Caterpillar C-9 Engine, producing 210 nhp - the highest available nozzle horsepower
Automated settings for multiple tool operation
Diagnostic sensors to assist with troubleshooting and preventative maintenance
Engine meets worldwide Tier 2 emission standards
On-board water booster and filtration system
Full pressure compensation allows for multiple tool use
Triple high-pressure outlet ports
82 gallon fuel tank
Multilingual remote operator box
Small 58.5" x 102" footprint
Specifications
Operating Pressure: 55,000 psi (3,790 bar)
Maximum Flow Rate: 6.5 gpm (24.5 lpm)
Approximate Weight: 5575 lbs (2534 kg) dry
Fuel Capacity: 82 gal (310 l)
Engine: 290 hp (216 kW) Caterpillar C-9
Nozzle Horsepower: 210 nhp (157 kW) continuous duty
Speed: 2,100 rpm continuous duty
Water Filtration: 10 micron absolute
Mounting Type: Skid or optional trailer mount
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Maximum pressure : 4140 bar (60,000 psi).
Working presure : from 500 up to 3500 bar (7,200 to 50,000 psi).
Max. flow rate : 10 l/min at 3500 bar (50,000 psi).
1 SUGINO intensifier (redundancy in option), 1 UHP accumulator.
Soundproofed casing.
Complete hydraulic unit, with 10 µ filtration, and water cooling.
Safety valve for automatic bleed-down of the UHP circuit.
PLC controller : support for the maintenance and the follow-up of the functioning.
Advantages :
Pumps perfectly adapted to all industry sectors : automotive, mechanics, aeronautics, food industry, and designed for a use in 3 shifts, 7 days a week.
Turnkey equipments.
Pumps with the UHP components reaching the best life times of the market.
Decrease of the running costs.
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Standard characteristics :
- Maximum pressure : 4140 bar (60,000 psi).
- Working presure : from 500 up to 3500 bar (7,200 to 50,000 psi).
- Max. flow rate : 10 l/min at 3500 bar (50,000 psi).
- 1 SUGINO intensifier (redundancy in option), 1 UHP accumulator.
- Soundproofed casing.
- Complete hydraulic unit, with 10 µ filtration, and water cooling.
- Safety valve for automatic bleed-down of the UHP circuit.
- PLC controller : support for the maintenance and the follow-up of the functioning.
Advantages :
- Pumps perfectly adapted to all industry sectors : automotive, mechanics, aeronautics, food industry, and designed for a use in 3 shifts, 7 days a week.
- Turnkey equipments.
- Pumps with the UHP components reaching the best life times of the market.
- Decrease of the running costs.
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Standard characteristics :
- Maximum pressure : 4140 bar (60,000 psi).
- Working presure : from 500 up to 3500 bar (7,200 to 50,000 psi).
- Max. flow rate : 10 l/min at 3500 bar (50,000 psi).
- 1 SUGINO intensifier (redundancy in option), 1 UHP accumulator.
- Soundproofed casing.
- Complete hydraulic unit, with 10 µ filtration, and water cooling.
- Safety valve for automatic bleed-down of the UHP circuit.
- PLC controller : support for the maintenance and the follow-up of the functioning.
Advantages :
- Pumps perfectly adapted to all industry sectors : automotive, mechanics, aeronautics, food industry, and designed for a use in 3 shifts, 7 days a week.
- Turnkey equipments.
- Pumps with the UHP components reaching the best life times of the market.
- Decrease of the running costs.
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Design:
- For multi-purpose torch systems
- For hand cutting torches
- Cutting range up to 500 mm
Advantages:
- Carefully selected materials guarantee high cutting quality and increased cutting output
- Perfectly matched combination of torches and nozzles enables most reliable operation
- Special surface protection ensures long service life
- All cutting nozzles individually tested for quality assurance
- Reliable arrangement of ducts and slots allows easy cleaning with special nozzle cleaning drills
Product Range:
- Ring-/slot cutting nozzles
- Block cutting nozzles
- Gas-mixing cutting nozzles
- Accessories
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Water jet cutting technology has asserted itself to an ever increasing degree against competing technologies. Highly wear resistant carbide nozzles are a major fact for the cutting result. The main areas of application are the automotive, packaging and aerospace industries, mechanical engineering and electronics.
Water jet cutting has a number of advantages:
- cutting takes place at room temperature (thermal stress is avoided)
- only one tool is used: the water jet
- no limits as to materials that can be cut: ranging from stone, composites, plastics, metals ... up to a thickness of 150 mm.
- a clean job: as opposed to thermal procedures, water jet cutting is emission-free
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Gas Cutting Tip: Only the original Koike oxy fuel cutting tips: 102, 102HC, 102-D7, 103, 103-D7, 106, 106HC, 106-D7, 107 and 107-D7 are designed and manufactured to provide high quality cutting, safe operation, longer cutting life, high speed cutting and save gas costs. In addition our 100 series cutting tip can be used to replace Airco® style cutting tips.
All Koike 100 Series cutting tips are designed to mix the fuel and the oxygen used for preheating inside the cutting tip. This is recognized as one of the safest methods. Koike 100 series torches carry a lifetime warranty against a damaging sustained flashback while using genuine Koike cutting tips (excludes IK-82).
The Koike D7 cutting tips are one of the most technically advanced cutting tips available, providing safety and accuracy while saving money in time and gas costs. Our high speed D7 Series of Cutting tips with a divergent tip increase cutting speed 20-28% over standard tips and Gas consumption is reduced up to 26%. A stainless steel liner helps them last up to 5 times longer than other tips.
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Lechler high-pressure solid stream nozzles
We have a wide range of special hardened stainless steel nozzles for high-pressure applications, with carbide metal inserts as an option.
High-pressure solid stream nozzles produce a closed, stable, powerful solid jet that does not break away, even at very high pressur
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Lechler flat fan nozzles stand for uniform liquid and distribution. Particularly high energy jets are generated with spray angles up to 60°. Nozzles with small flow rates are especially suited for humidifying and spraying in general. The flow geometry of the nozzle allows to produce accurate, compact jets, available with different distribution patterns.
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A wide variety of nozzles are available for all types of drill bits and unique applications requiring precise flow control.
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Whatever your application, whatever your fuel gas, there's a Smith SlicerTM tip to provide fast, economical and quality cutting. Soft seats are not prone to damage like metal-to-metal seats, providing consistent seating and much longer life than metal to metal seats.
FEATURE BENEFITS
1. In-Tip Mix Provides Added Resistance to Flashback
Each tip is a precision engineered mixer for combining preheat oxygen and fuel gas to attain maximum efficiency.
2. Slip-In Design Saves Time and Money
Quick, easy tip change encourages use of right tip for the job.
3. Hand Tighten Tips - No Wrench Needed!
After the first tightening with a wrench, all that's needed to seat the tip snugly is hand-tightening. No need to search for a wrench to change tips; threads on tip nut won't be stripped by over-tightening.
4. Soft Graf-Tite® Flexible Seats End Reseating Repairs
Compressible soft seats are practically indestructible and they withstand very high temperatures, resulting in longer tip life.
5. Fully Swaged Tip Minimizes Gas Turbulence
Mirror smooth gas passages deliver stable gas flows for high heat transfer, fast starts and clean cuts, also, minimizes slag build-up, and reduces clean-up time.
6. Concave Shaped Tip End
Reduces backfire and resists flameout when making accidental contact with base metal during cutting operations.
7. Removable High Pressure Seat
Allows cleaning from back of tip.
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