Plasma torch changers

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ATChanger (Automatic Torch Changer) allows for the first time the Being the world?s first quick-change unit, it is a key element towards the automation of plasma cutting. It is based on the quick-change system used for Kjellberg Finsterwalde plasma torches which has been implemented

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Maschinen GmbH All rights reserved. Technical Data Torch-head Changer Mains voltage Compressed air Magazine positions Dimensions (L x W x H) Plasma torch1) Interfaces (Tool management via guiding system guide system) Weight (complete) ATChanger 230 V AC 6 bar 8 positions 600 x 300 x 820 mm

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? with patent pending technology. ? Pin marking for low stress applications ? Line marking with plasma ? Optional auto plate find/ orientation ? Different cutting widths ? Vacuum chip evacuation systems ? Magnetic table for stand alone milling operations. 2 Plasma torch with laser height sensing

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5 The Gemini is equipped with Hypertherm plasma torch HPR 260 xd and with WinNEST software package to maximize material utilization through nesting. Fanuc hardware is provided with a human interface using Ficep Minosse software. Nesting CNC Fanuc Hypertherm contoll panel

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4 CUTIN G The Gemini?s moving gantry design allows a greater range of plate sizes and thicknesses, without worrying about plate weight, or flutter or stopping to pull long parts out of the nest etc. Fitted with plasmas 260 Amp and optional oxy torches the Gemini can cut plate from 4mm to-80mm

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6 Exhaust system for Ficep plasma and/or oxycutting bench Edge Bevelling The Gemini can make weld edge preps either by milling or plasma bevelling. For precision bevels milling is more accurate and J groove bevels can be achived. For variable bevels, large parts and K preps plasma bevelling

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with continuous adjustment from program RPM 180 ÷ 3000 180 ÷ 3000 Automatic tool changer at 6 positions no. 1 1 (2) Optional marking unit at 38 stations kN 80 80 Oxycutting torch no. 1 1 (2) Plasma cutting system HYPERTHERM no. 1 1 (2) Ficep control unit Minosse Minosse TIPO A MAIN TECHNICAL SPECIFICATIONS

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changed. ? Possibility for the drill heads to operate in ?multitasking? mode in their working areas (even with automatic tool changer). ? Automatic control to prevent any possible collision of the drills. ? Drilling parameters table. Poligono Industrial Ali-Gobeo Calle Becolarra, N2 - Pabellón 30

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7 Smoke intake system CNC Line with ?RC? Thermal coping unit and ?DF? Drilling unit in tandem Plasma torch Mobile system to survey the piece values on the lower side RC - TT

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6 ? Plasma cutting system with Hypertherm power source. ? Smoke intake system which is essential with the plasma torch cutting. ? Infeed and outfeed rollerways for 16 mt or 20 mt long profiles. ? Infeed and outfeed transfer tables with catches or carts. 1204 DFRC CNC Line with ?TT? Thermal

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been a problem that is today brilliantly solved thanks to the Ficep thermal coping robots. The Ficep robot allows the torch to move and orientate (using plasma or oxyfuel cutting). It is also possible to carry out coping of programmed shapes previously stored in the CNC library. The robot is controlled

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in electrowelded steel tubes to support the robot. ? Semi-spherical cartesian robot with 6 controlled axes holding the oxycutting torch. ? Torch equipped with a device to automatically survey and compensate profiles values and dimensional tolerances. ? Automatic vices to guarantee perfect material clamping

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from an off line computer; ? Automatic survey of the component for precise torch positioning RC - TT

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12 The system is provided with a Hypertherm 260A torch for processing plates up to 38 mm in thickness. The plasma torch is utilized to contour the parts from the nested stock plate. During the plasma cutting process algorithms in the Ficep proprietary software monitors the power to the torch

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4 The CNC line model TIPO B consists of a bridge press frame that includes a punching head, drilling head, tool changer, marking unit, plasma cutting unit and an oxyfuel cutting unit that is capable of processing plates from 6 mm to 100 mm in thickness and 2540 mm in width. The infeed

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TIPO B 13 PROBING Prior to starting the plasma cutting process, the actual top surface of the plate is probed to determine the optimum torch position for plunging or starting from an edge. Besides the processing of plates, the TIPO B can also cut flats which utilize the rolled edge

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ball screws and brushless motors. PUNCH EXTRACTOR The punch extractor is integrated into the cylinder and it?s of co-axial type in order to grant punching quality and long tools life. TOOL-CHANGER The punching head accepts tools automatically from the shuttle station. PUNCHING UNIT

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8 A high performance machining spindle capable of up to 3000 RPM with a ball screw feed can be furnished to add significantly to the capabilities of the TIPO B. A tool-changer with 6 positions can be combined with the drilling head to allow the automatic processing of parts within a nest